[Title 40 CFR 60.103a]
[Code of Federal Regulations (annual edition) - July 1, 2009 Edition]
[Title 40 - PROTECTION OF ENVIRONMENT]
[Chapter I - ENVIRONMENTAL PROTECTION AGENCY (CONTINUED)]
[Subchapter C - AIR PROGRAMS (CONTINUED)]
[Part 60 - STANDARDS OF PERFORMANCE FOR NEW STATIONARY SOURCES--]
[Subpart Ja - Standards of Performance for Petroleum Refineries for Which]
[Sec. 60.103a - Work practice standards.]
[From the U.S. Government Printing Office]
40PROTECTION OF ENVIRONMENT62009-07-012009-07-01falseWork practice standards.60.103aSec. 60.103aPROTECTION OF ENVIRONMENTENVIRONMENTAL PROTECTION AGENCY (CONTINUED)AIR PROGRAMS (CONTINUED)STANDARDS OF PERFORMANCE FOR NEW STATIONARY SOURCES--Standards of Performance for Petroleum Refineries for Which
Sec. 60.103a Work practice standards.
(a) Each owner or operator that operates a flare that is subject to
this subpart shall develop and implement a written flare management
plan. The owner or operator of a newly constructed or reconstructed
flare must
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develop and implement the flare management plan by no later than the
date that flare becomes an affected flare subject to this subpart. The
owner or operator of a modified flare must develop and implement the
flare management plan by no later than 1 year after the flare becomes an
affected flare subject to this subpart. The plan must include:
(1) A diagram illustrating all connections to the flare;
(2) Methods for monitoring flow rate to the flare, including a
detailed description of the manufacturer's specifications, including but
not limited to, make, model, type, range, precision, accuracy,
calibration, maintenance, and quality assurance procedures for flare gas
monitoring devices;
(3) Procedures to minimize discharges to the flare gas system during
the planned start-up and shutdown of the refinery process units that are
connected to the affected flare;
(4) Procedures to conduct a root cause analysis of any process upset
or malfunction that causes a discharge to the flare in excess of 14,160
m\3\/day (500,000 scfd);
(5) Procedures to reduce flaring in cases of fuel gas imbalance
(i.e., excess fuel gas for the refinery's energy needs); and
(6) Explanation of procedures to follow during times that the flare
must exceed the limit in Sec. 60.102a(g)(3) (e.g., keep records of
natural gas purchases to support assertion that the refinery is
producing more fuel gas than needed to operate the processes).
(b) Each owner or operator that operates a fuel gas combustion
device or sulfur recovery plant subject to this subpart shall conduct a
root cause analysis of any emission limit exceedance or process start-
up, shutdown, upset, or malfunction that causes a discharge to the
atmosphere in excess of 227 kilograms per day (kg/day) (500 lb per day
(lb/day)) of SO2. For any root cause analysis performed, the owner or
operator shall record the identification of the affected facility, the
date and duration of the discharge, the results of the root cause
analysis, and the action taken as a result of the root cause analysis.
The first root cause analysis for a modified flare must be conducted no
later than the first discharge that occurs after the flare has been an
affected flare subject to this subpart for 1 year.
(c) Each owner or operator of a delayed coking unit shall depressure
to 5 lb per square inch gauge (psig) during reactor vessel depressuring
and vent the exhaust gases to the fuel gas system for combustion in a
fuel gas combustion device.