[Federal Register Volume 76, Number 105 (Wednesday, June 1, 2011)]
[Rules and Regulations]
[Pages 31459-31462]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2011-12585]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2010-0673; Directorate Identifier 2009-NM-208-AD;
Amendment 39-16705; AD 2011-11-06]
RIN 2120-AA64
Airworthiness Directives; BAE SYSTEMS (OPERATIONS) LIMITED Model
BAe 146 and Avro 146-RJ Airplanes
AGENCY: Federal Aviation Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
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SUMMARY: We are superseding an existing airworthiness directive (AD)
that applies to the products listed above. This AD results from
mandatory continuing airworthiness information (MCAI) originated by an
aviation authority of another country to identify and correct an unsafe
condition on an aviation product. The MCAI describes the unsafe
condition as:
In June 2000, prompted by a crack found at the top of the Nose
Landing Gear (NLG) oleo, BAE Systems Operations) Ltd (BAE Systems)
issued Inspection Service Bulletin (ISB) ISB.32-158. * * *
Later, as part of an accident investigation, the examination of
a fractured NLG main fitting showed that M-D (Messier-Dowty) SB.146-
32-150 was not accomplished * * *. BAE Systems determined that more
NLG units could be similarly affected. * * *
Subsequently, investigation and analysis by M-D identified the
need for a reduction of the inspection threshold and the repetitive
inspection interval for the affected NLG units * * *.
* * * * *
* * * [I]nvestigation by M-D showed that if any undetected crack
was present at the time of the embodiment of M-D SB 146-32-150, Part
B or Part C, it could continue to grow while the NLG is in service
and could lead to the failure of the main fitting and possible
collapse of the NLG. * * * [B]AE Systems have received additional
reports of cracked NLG main fittings. One operator reported a crack
in a premodification main fitting. * * *
* * * * *
Undetected cracks could lead to failure of the NLG Main Fitting
and collapse of the NLG.
* * * * *
The unsafe condition is cracking of the NLG, which could adversely
affect the airplane's safe landing. We are issuing this AD to require
actions to correct the unsafe condition on these products.
DATES: This AD becomes effective July 6, 2011.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of July 6,
2011.
ADDRESSES: You may examine the AD docket on the Internet at http://www.regulations.gov or in person at the U.S. Department of
Transportation, Docket Operations, M-30, West Building Ground Floor,
Room W12-140, 1200 New Jersey Avenue, SE., Washington, DC.
FOR FURTHER INFORMATION CONTACT: Todd Thompson, Aerospace Engineer,
International Branch, ANM-116, Transport Airplane Directorate, FAA,
1601 Lind Avenue, SW., Renton, Washington 98057-3356; telephone (425)
227-1175; fax (425) 227-1149.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 to include an AD that would apply to the specified products.
That NPRM was published in the Federal Register on February 7, 2011 (76
FR 6575), and proposed to supersede AD 2002-03-10, Amendment 39-12651
(67 FR 6855, February 14, 2002). That NPRM proposed to correct an
unsafe condition for the specified products. The MCAI states:
In June 2000, prompted by a crack found at the top of the Nose
Landing Gear (NLG) oleo, BAE Systems (Operations) Ltd (BAE Systems)
issued Inspection Service Bulletin (ISB) ISB.32-158. This ISB was
classified mandatory by the United Kingdom Civil Aviation Authority
under AD number 002-06-2000, requiring repetitive Non-Destructive
Testing (NDT) crack inspections on the upper end of the NLG oleo.
The AD also provided an optional terminating action for the
repetitive inspections, by embodiment of Messier-Dowty (M-D) Service
Bulletin (SB) SB.146-32-150.
Later, as part of an accident investigation, the examination of
a fractured NLG main fitting showed that M-D SB.146-32-150 was not
accomplished, although the records indicated that it had been. BAE
Systems determined that more NLG units could be similarly affected.
These NLG units were overhauled at Messier Services in Sterling,
Virginia, in the United States. To address this situation, [European
Aviation Safety Agency]
[[Page 31460]]
EASA issued Emergency AD 2009-0043-E to require repetitive NDT
inspections of each affected NLG unit and, if cracks are found,
replacement with a serviceable unit, in accordance with the
instructions of BAE Systems Alert ISB.A32-180 and M-D SB.146-32-149.
Subsequently, investigation and analysis by M-D identified the
need for a reduction of the inspection threshold and the repetitive
inspection interval for the affected NLG units and replaced M-D SB
146-32-149 with M-D SB.146-32-174. Consequently, BAE Systems SB 32-
158 was withdrawn and superseded by BAE Systems Alert ISB.A32-180
Revision 1, which was mandated by EASA Emergency AD 2009-0197-E.
As further information became available, BAE Systems saw a need
to clarify the compliance instructions in the ISB and issued
Revision 2 of Alert Service Bulletin ISB.A32-180. The layout of
Revision 2 was no longer compatible with the instructions of EASA
Emergency AD 2009-0197-E, so EASA issued AD 2010-0001-E which
superseded EASA AD 2009-0197-E and which reduced the threshold and
interval of the repetitive NDT inspections and required repetitive
NDT inspections of each affected NLG unit and, if cracks were found,
the replacement of the NLG with a serviceable unit.
The optional closing action of EASA AD 2010-0001-E is embodiment
of M-D SB 146-32-150 (polishing and shot peening of the NLG main
fitting) or confirmation that it has already been accomplished, as
applicable. Further investigation by M-D showed that if any
undetected crack was present at the time of the embodiment of M-D SB
146-32-150, Part B or Part C, it could continue to grow while the
NLG is in service and could lead to the failure of the main fitting
and possible collapse of the NLG. For this reason, EASA issued AD
2010-0072 (and its revision 1) which required the introduction of
repetitive NDT inspections (defined in BAE Systems ISB 32-181) on
NLG main fittings following embodiment of M-D SB 146-32-150. Despite
the aforementioned measures, BAE Systems have received additional
reports of cracked NLG main fittings. One operator reported a crack
in a pre-modification main fitting. Shot peening was not present, as
this was a pre-modification gear, but the surface finish was better
than that required for a post-modification fitting. This implies
that the surface finish achieved by the modification may not be
effective in preventing cracking. In addition, a positive inspection
return from BAE Systems ISB 32-181 also questions whether the
combination of improved surface finish and shot peening are
effective, as a crack may have initiated from a surface which is
compliant with the modification standard.
It has been concluded that the polishing and the shot peening of
the NLG main fitting embodied through M-D SB 146-32-150 are
potentially ineffective in preventing cracks and that all NLG main
fittings should be subject to the same 300 Flight Cycles (FC)
repetitive inspection to ensure pre-critical crack detection.
Undetected cracks could lead to failure of the NLG Main Fitting
and collapse of the NLG.
With that view, BAE Systems issued ISB.32-182 to implement this
repetitive 300 FC inspection on all NLG main fittings regardless of
their modification standard. ISB.32-182 supersedes existing ISBs
A32-180 and 32-181, initially with no closing action.
For the reasons described above, this AD supersedes EASA
Emergency AD 2010-0001-E and EASA AD 2010-0072 Revision 1 and
requires repetitive NDT inspections of all NLG main fittings and, if
cracks are found, replacement of the NLG with a serviceable unit.
This AD is revised to require corrective actions on the NLG main
fittings and not on the whole NLGs. NLGs and NLG main fittings may
have accumulated different flight cycle amounts.
The unsafe condition is cracking of the NLG, which could adversely
affect the airplane's safe landing. You may obtain further information
by examining the MCAI in the AD docket.
Comments
We gave the public the opportunity to participate in developing
this AD. We received no comments on the NPRM or on the determination of
the cost to the public.
Conclusion
We reviewed the available data and determined that air safety and
the public interest require adopting the AD as proposed.
Differences Between This AD and the MCAI or Service Information
We have reviewed the MCAI and related service information and, in
general, agree with their substance. But we might have found it
necessary to use different words from those in the MCAI to ensure the
AD is clear for U.S. operators and is enforceable. In making these
changes, we do not intend to differ substantively from the information
provided in the MCAI and related service information.
We might also have required different actions in this AD from those
in the MCAI in order to follow our FAA policies. Any such differences
are highlighted in a Note within the AD.
Costs of Compliance
We estimate that this AD will affect 1 product of U.S. registry.
There are no retained actions in this final rule that are required
by AD 2002-03-10.
We estimate that it will take about 1 work-hour per product to
comply with the new basic requirements of this AD. The average labor
rate is $85 per work-hour. Based on these figures, we estimate the cost
of this AD to the U.S. operators to be $85.
We have received no definitive data that would enable us to provide
a cost estimate for the on-condition actions specified in this AD.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. ``Subtitle VII: Aviation
Programs,'' describes in more detail the scope of the Agency's
authority.
We are issuing this rulemaking under the authority described in
``Subtitle VII, Part A, Subpart III, Section 44701: General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We determined that this AD will not have federalism implications
under Executive Order 13132. This AD will not have a substantial direct
effect on the States, on the relationship between the national
government and the States, or on the distribution of power and
responsibilities among the various levels of government.
For the reasons discussed above, I certify this AD:
1. Is not a ''significant regulatory action'' under Executive Order
12866;
2. Is not a ''significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to
comply with this AD and placed it in the AD docket.
Examining the AD Docket
You may examine the AD docket on the Internet at http://www.regulations.gov; or in person at the Docket Operations office
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains the NPRM, the regulatory evaluation,
any comments received, and other information. The street address for
the Docket Operations office (telephone (800) 647-5527) is in the
ADDRESSES
[[Page 31461]]
section. Comments will be available in the AD docket shortly after
receipt.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by removing Amendment 39-12651 (67 FR
6855, February 14, 2002) and adding the following new AD:
2011-11-06 BAE Systems (Operations) Limited: Amendment 39-16705.
Docket No. FAA-2010-0673; Directorate Identifier 2009-NM-208-AD.
Effective Date
(a) This airworthiness directive (AD) becomes effective July 6,
2011.
Affected ADs
(b) This AD supersedes AD 2002-03-10, Amendment 39-12651.
Applicability
(c) This AD applies to BAE Systems (OPERATIONS) LIMITED Model
BAe 146-100A, -200A, and -300A airplanes and Model Avro 146-RJ70A,
146-RJ85A, and 146-RJ100A airplanes; certificated in any category;
all serial numbers.
Subject
(d) Air Transport Association (ATA) of America Code 32: Landing
Gear.
Reason
(e) The mandatory continuing airworthiness information (MCAI)
states:
In June 2000, prompted by a crack found at the top of the Nose
Landing Gear (NLG) oleo, BAE Systems (Operations) Ltd (BAE Systems)
issued Inspection Service Bulletin (ISB) ISB.32-158. * * *
Later, as part of an accident investigation, the examination of
a fractured NLG main fitting showed that M-D (Messier-Dowty) SB.146-
32-150 was not accomplished * * *. BAE Systems determined that more
NLG units could be similarly affected. * * *
Subsequently, investigation and analysis by M-D identified the
need for a reduction of the inspection threshold and the repetitive
inspection interval for the affected NLG units * * *.
* * * * *
* * * [I]nvestigation by M-D showed that if any undetected crack
was present at the time of the embodiment of M-D SB 146-32-150, Part
B or Part C, it could continue to grow while the NLG is in service
and could lead to the failure of the main fitting and possible
collapse of the NLG. * * * [B]AE Systems have received additional
reports of cracked NLG main fittings. One operator reported a crack
in a premodification main fitting. * * *
* * * * *
Undetected cracks could lead to failure of the NLG Main Fitting
and collapse of the NLG.
* * * * *
The unsafe condition is cracking of the NLG, which could adversely
affect the airplane's safe landing.
Compliance
(f) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the
actions have already been done.
Inspection
(g) Before the accumulation of 5,000 total flight cycles on the
NLG main fitting, or within 300 flight cycles after the effective
date of this AD, whichever occurs later, do an ultrasonic inspection
on the upper part of the NLG main fitting for any crack, in
accordance with the Accomplishment Instructions of Messier-Dowty
Service Bulletin 146-32-174, Revision 2, dated August 16, 2010,
including Appendix A, Revision 1, dated September 2, 2009.
Thereafter, repeat the inspection at intervals not to exceed 300
flight cycles.
(h) An inspection that has been done in accordance with the
Accomplishment Instructions of Messier-Dowty Service Bulletin 146-
32-174, Revision 1, dated September 2, 2009; or in accordance with
the Accomplishment Instructions of Messier-Dowty Service Bulletin
146-32-175, Revision 2, dated March 5, 2010; before the effective
date of this AD but not more than 300 flight cycles before the
effective date of this AD, is considered acceptable for compliance
with the initial inspection required by paragraph (g) of this AD.
Replacement
(i) If any crack is found from the inspections required by
paragraph (g) of this AD, before further flight, replace the NLG
main fitting with a serviceable NLG main fitting, using a method
approved by the Manager, International Branch, ANM-116, Transport
Airplane Directorate, FAA; or the European Aviation Safety Agency
(EASA) (or its delegated agent).
Note 1: Guidance on replacing the NLG main fitting with a
serviceable NLG main fitting can be found in Subsection 32-20-11 of
BAE SYSTEMS (OPERATIONS) LIMITED BAe 146 Series/Avro 146-RJ Series
Aircraft Maintenance Manual, AMM 146.153, Revision 101, dated July
15, 2010.
(j) Replacing the NLG main fitting with a serviceable NLG main
fitting is not a terminating action for the repetitive inspections
required by paragraph (g) of this AD.
Parts Installation
(k) As of the effective date of this AD, no person may install
an affected NLG main fitting on any airplane, unless that NLG main
fitting has been inspected in accordance with paragraph (g) of this
AD and no cracking is found.
FAA AD Differences
Note 2: This AD differs from the MCAI and/or service
information as follows: No differences.
Other FAA AD Provisions
(l) The following provisions also apply to this AD:
(1) Alternative Methods of Compliance (AMOCs): The Manager,
International Branch, ANM-116, Transport Airplane Directorate, FAA,
has the authority to approve AMOCs for this AD, if requested using
the procedures found in 14 CFR 39.19. Send information to ATTN: Todd
Thompson, Aerospace Engineer, International Branch, ANM-116,
Transport Airplane Directorate, FAA, 1601 Lind Avenue, SW., Renton,
Washington 98057-3356; telephone (425) 227-1175; fax (425) 227-1149.
Before using any approved AMOC, notify your appropriate principal
inspector, or lacking a principal inspector, the manager of the
local flight standards district office/certificate holding district
office. The AMOC approval letter must specifically reference this
AD.
(2) Airworthy Product: For any requirement in this AD to obtain
corrective actions from a manufacturer or other source, use these
actions if they are FAA-approved. Corrective actions are considered
FAA-approved if they are approved by the State of Design Authority
(or their delegated agent). You are required to assure the product
is airworthy before it is returned to service.
Related Information
(m) Refer to MCAI EASA Airworthiness Directive 2010-0202R1,
dated October 14, 2010; and Messier-Dowty Service Bulletin 146-32-
174, Revision 2, dated August 16, 2010, including Appendix A,
Revision 1, dated September 2, 2009; for related information.
Material Incorporated by Reference
(n) You must use Messier-Dowty Service Bulletin 146-32-174,
Revision 2, dated August 16, 2010, including Appendix A, Revision 1,
dated September 2, 2009; to do the actions required by this AD,
unless the AD specifies otherwise. (Page 6 of this document does not
contain a revision level or date.)
(1) The Director of the Federal Register approved the
incorporation by reference of this service information under 5
U.S.C. 552(a) and 1 CFR part 51.
(2) For Messier-Dowty service information identified in this AD,
contact Messier Services Americas, Customer Support Center, 45360
Severn Way, Sterling, Virginia 20166-8910; telephone 703-450-8233;
fax 703-404-1621; Internet https://techpubs.services.messier-dowty.com.
(3) For BAE SYSTEMS (OPERATIONS) LIMITED service information
identified in this AD, contact BAE SYSTEMS
[[Page 31462]]
(OPERATIONS) LIMITED, Customer Information Department, Prestwick
International Airport, Ayrshire, KA9 2RW, Scotland, United Kingdom;
telephone +44 1292 675207; fax +44 1292 675704; e-mail
[email protected]; Internet http://www.baesystems.com/Businesses/RegionalAircraft/index.htm.
(4) You may review copies of the service information at the FAA,
Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton,
Washington. For information on the availability of this material at
the FAA, call 425-227-1221.
(5) You may also review copies of the service information that
is incorporated by reference at the National Archives and Records
Administration (NARA). For information on the availability of this
material at NARA, call 202-741-6030, or go to: http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html.
Issued in Renton, Washington, on May 13, 2011.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 2011-12585 Filed 5-31-11; 8:45 am]
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