[Federal Register Volume 80, Number 160 (Wednesday, August 19, 2015)]
[Rules and Regulations]
[Pages 50386-50460]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2015-19732]
[[Page 50385]]
Vol. 80
Wednesday,
No. 160
August 19, 2015
Part II
Environmental Protection Agency
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40 CFR Parts 60 and 63
Phosphoric Acid Manufacturing and Phosphate Fertilizer Production RTR
and Standards of Performance for Phosphate Processing; Final Rule
Federal Register / Vol. 80 , No. 160 / Wednesday, August 19, 2015 /
Rules and Regulations
[[Page 50386]]
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ENVIRONMENTAL PROTECTION AGENCY
40 CFR Parts 60 and 63
[EPA-HQ-OAR-2012-0522; FRL-9931-01-OAR]
RIN 2060-AQ20
Phosphoric Acid Manufacturing and Phosphate Fertilizer Production
RTR and Standards of Performance for Phosphate Processing
AGENCY: Environmental Protection Agency (EPA).
ACTION: Final rule.
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SUMMARY: This action finalizes the residual risk and technology review
conducted for the Phosphoric Acid Manufacturing and Phosphate
Fertilizer Production source categories regulated under national
emission standards for hazardous air pollutants (NESHAP). In addition,
this action finalizes an 8-year review of the current new source
performance standards (NSPS) for five source categories. We are also
taking final action addressing Clean Air Act (CAA) provisions related
to emission standards for hazardous air pollutants, review and revision
of emission standards, and work practice standards. The final
amendments to the Phosphoric Acid Manufacturing NESHAP include: Numeric
emission limits for previously unregulated mercury (Hg) and total
fluoride emissions from calciners; work practice standards for hydrogen
fluoride (HF) emissions from previously unregulated gypsum dewatering
stacks and cooling ponds; clarifications to the applicability and
monitoring requirements to accommodate process equipment and technology
changes; removal of the exemptions for startup, shutdown, and
malfunction (SSM); adoption of work practice standards for periods of
startup and shutdown; and revised recordkeeping and reporting
requirements for periods of SSM. The final amendments to the Phosphate
Fertilizer Production NESHAP include: Clarifications to the
applicability and monitoring requirements to accommodate process
equipment and technology changes; removal of the exemptions for SSM;
adoption of work practice standards for periods of startup and
shutdown; and revised recordkeeping and reporting requirements for
periods of SSM. The revised NESHAP for Phosphoric Acid Manufacturing
facilities will mitigate future increases of Hg emissions from
phosphate rock calciners by requiring pollution prevention measures.
Further, based on the 8-year review of the current NSPS for these
source categories, the EPA determined that no revisions to the numeric
emission limits in those rules are warranted.
DATES: This final action is effective on August 19, 2015. The
incorporation by reference of certain publications listed in the rule
is approved by the Director of the Federal Register as of August 19,
2015.
ADDRESSES: The Environmental Protection Agency (EPA) has established a
docket for this action under Docket ID No. EPA-HQ-OAR-2012-0522. All
documents in the docket are listed on the www.regulations.gov Web site.
Although listed in the index, some information is not publicly
available, e.g., confidential business information (CBI) or other
information whose disclosure is restricted by statute. Certain other
material, such as copyrighted material, is not placed on the Internet
and will be publicly available only in hard copy form. Publicly
available docket materials are available either electronically through
http://www.regulations.gov, or in hard copy at the EPA Docket Center,
EPA WJC West Building, Room Number 3334, 1301 Constitution Ave. NW.,
Washington, DC. The Public Reading Room hours of operation are 8:30
a.m. to 4:30 p.m. Eastern Standard Time (EST), Monday through Friday.
The telephone number for the Public Reading Room is (202) 566-1744, and
the telephone number for the Air Docket is (202) 566-1742.
FOR FURTHER INFORMATION CONTACT: For questions about this final action,
contact Dr. Tina Ndoh, Sector Policies and Programs Division (D243-02),
Office of Air Quality Planning and Standards, U.S. Environmental
Protection Agency, Research Triangle Park, North Carolina, 27711;
telephone number: (919) 541-2750; fax number: (919) 541-5450; and email
address: [email protected]. For specific information regarding the risk
modeling methodology, contact James Hirtz, Health and Environmental
Impacts Division (C539-02), Office of Air Quality Planning and
Standards, U.S. Environmental Protection Agency, Research Triangle
Park, North Carolina 27711; telephone number: (919) 541-0881; fax
number: (919) 541-0359; and email address: [email protected]. For
information about the applicability of the NESHAP or NSPS to a
particular entity, contact Scott Throwe, Office of Enforcement and
Compliance Assurance, U.S. Environmental Protection Agency, EPA WJC,
1200 Pennsylvania Ave. NW., Washington, DC 20460; telephone number:
(202) 562-7013; and email address: [email protected].
SUPPLEMENTARY INFORMATION: Preamble Acronyms and Abbreviations. We use
multiple acronyms and terms in this preamble. While this list may not
be exhaustive, to ease the reading of this preamble and for reference
purposes, the EPA defines the following terms and acronyms here:
ACI Activated carbon injection
AEGL Acute exposure guideline levels
AFPC Association of Fertilizer and Phosphate Chemists
AOAC Association of Official Analytical Chemists
BACT Best available control technology
BSER Best System of Emissions Reduction
BTF Beyond the floor
CAA Clean Air Act
CBI Confidential Business Information
CDX Central Data Exchange
CEDRI Compliance and Emissions Data Reporting Interface
CEMS Continuous emissions monitoring system
CFR Code of Federal Regulations
CMS Continuous monitoring system
CPMS Continuous parameter monitoring system
DAP Diammonium phosphate
DOE Department of Energy
EPA Environmental Protection Agency
ERT Electronic Reporting Tool
FR Federal Register
FTIR Fourier transform infrared spectroscopy
GMCS Gore Mercury Control System
GTSP Granular triple superphosphate
HAP Hazardous air pollutants
HF Hydrogen fluoride
Hg Mercury
HI Hazard index
HQ Hazard quotient
ICR Information Collection Request
LAER Lowest achievable emissions rate
lb/MMBtu Pounds per million Btu
LOAEL Lowest-observed-adverse-effect level
MACT Maximum achievable control technology
MAP Monoammonium phosphate
mg/dscm Milligrams per dry standard cubic meter
MIBK Methyl isobutyl ketone
MIR Maximum individual risk
NAAQS National Ambient Air Quality Standards
NAICS North American Industry Classification System
NAS National Academy of Sciences
NESHAP National Emissions Standards for Hazardous Air Pollutants
NETL National Energy Technology Laboratory
NOAEL No-observed-adverse-effect level
NSPS New source performance standard
NTTAA National Technology Transfer and Advancement Act
OAQPS Office of Air Quality Planning and Standards
OMB Office of Management and Budget
P2O5 Phosphorus pentoxide
PAC Powdered activated carbon
[[Page 50387]]
PB-HAP Hazardous air pollutants known to be persistent and bio-
accumulative in the environment
PM Particulate matter
POM Polycyclic organic matter
PPA Purified phosphoric acid
ppm Parts per million
RACT Reasonably available control technology
RBLC RACT/BACT/LAER Clearinghouse
REL Reference exposure level
RFA Regulatory Flexibility Act
RTR Residual risk and technology review
SBA Small Business Administration
SiF4 Silicon tetrafluoride
SPA Superphosphoric acid
SSM Startup, shutdown, and malfunction
TOSHI Target organ-specific hazard index
tpy Tons per year
TRIM Total Risk Integrated Modeling System
TRIM.FaTE Total Risk Integrated Methodology.Fate, Transport, and
Ecological Exposure model
TSP Triple superphosphates
TTN Technology Transfer Network
UMRA Unfunded Mandates Reform Act
UPL Upper prediction limit
VCS Voluntary consensus standards
WESP Wet electrostatic precipitator
WPPA Wet-process phosphoric acid
WWW World Wide Web
Background Information. On November 7, 2014 (79 FR 66511), the EPA
proposed revisions to the Phosphoric Acid Manufacturing and Phosphate
Fertilizer Production national emission standards for hazardous air
pollutants (NESHAP) in conjunction with the residual risk and
technology review (RTR) for those NESHAP, 40 CFR part 63, subparts AA
and BB, and required 8-year review of the Standards of Performance for
the Phosphate Fertilizer Industry new source performance standards
(NSPS) for 40 CFR part 60, subparts T, U, V, W and X. In this action,
we are finalizing decisions and revisions for the rules. We summarize
some of the more significant comments we received regarding the
proposed rule and provide our responses in this preamble. A summary of
all other public comments on the proposal and the EPA's responses to
those comments is available in ``Phosphoric Acid Manufacturing and
Phosphate Fertilizer Production RTR and Standards of Performance for
Phosphate Processing--Summary of Public Comments and Responses'' which
is available in Docket ID No. EPA-HQ-OAR-2012-0522. A ``track changes''
version of the regulatory language that incorporates the changes in
this action for each NSPS is available in the docket. The NESHAP were
replaced in their entirety to assist in readability of the language and
to ensure that citations were accurate.
Organization of this Document. The information in this preamble is
organized as follows:
I. General Information
A. Does this action apply to me?
B. Where can I get a copy of this document and other related
information?
C. Judicial Review and Administrative Reconsideration
II. Background
A. What is the statutory authority for this action?
B. What are the Phosphoric Acid Manufacturing and Phosphate
Fertilizer Production source categories and how do the NESHAP and
NSPS regulate emissions from these source categories?
C. What changes did we propose for the Phosphoric Acid
Manufacturing and Phosphate Fertilizer Production source categories
in our November 7, 2014 proposal?
III. What is included in this final rule for the Phosphoric Acid
Manufacturing source category?
A. What are the final rule amendments based on the NESHAP
residual risk review for the Phosphoric Acid Manufacturing source
category?
B. What are the final rule amendments based on the NESHAP
technology review for the Phosphoric Acid Manufacturing source
category?
C. What are the final rule amendments pursuant to CAA sections
112(d)(2), 112(d)(3), and 112(h) for the Phosphoric Acid
Manufacturing source category?
D. What are the final rule amendments based on the NSPS review
for the Phosphoric Acid Manufacturing source category?
E. What are the final rule amendments addressing emissions
during periods of startup, shutdown, and malfunction for the
Phosphoric Acid Manufacturing source category?
F. What other changes are we making to the NESHAP and NSPS for
the Phosphoric Acid Manufacturing source category?
G. What are the effective and compliance dates of the standards
for the Phosphoric Acid Manufacturing source category?
H. What are the requirements for submission of performance test
data to the EPA for the Phosphoric Acid Manufacturing source
category?
IV. What is included in this final rule for the Phosphate Fertilizer
Production source category?
A. What are the final rule amendments based on the NESHAP risk
review for the Phosphate Fertilizer Production source category?
B. What are the final rule amendments based on the NESHAP
technology review for the Phosphate Fertilizer Production source
category?
C. What are the final rule amendments based on the NSPS review
for the Phosphate Fertilizer Production source category?
D. What are the final rule amendments addressing emissions
during periods of startup, shutdown, and malfunction for the
Phosphate Fertilizer Production source category?
E. What other changes are we making to the NESHAP and NSPS for
the Phosphate Fertilizer Production source category?
F. What are the effective and compliance dates of the standards
for the Phosphate Fertilizer Production source category?
G. What are the requirements for submission of performance test
data to the EPA for the Phosphate Fertilizer Production source
category?
V. What is the rationale for our final decisions and amendments for
the Phosphoric Acid Manufacturing source category?
A. Residual Risk Review for the Phosphoric Acid Manufacturing
Source Category
B. Technology Review for the Phosphoric Acid Manufacturing
Source Category
C. CAA Sections 112(d)(2), 112(d)(3), and 112(h) for the
Phosphoric Acid Manufacturing Source Category
D. NSPS Review for the Phosphoric Acid Manufacturing Source
Category
E. Startup, Shutdown, and Malfunction Provisions for the
Phosphoric Acid Manufacturing Source Category
F. Other Changes Made to the Phosphoric Acid Manufacturing
NESHAP and NSPS
VI. What is the rationale for our final decisions and amendments for
the Phosphate Fertilizer Production source category?
A. Residual Risk Review for the Phosphate Fertilizer Production
Source Category
B. Technology Review for the Phosphate Fertilizer Production
Source Category
C. NSPS Review for the Phosphate Fertilizer Production Source
Category
D. Startup, Shutdown, and Malfunction Provisions for the
Phosphate Fertilizer Production Source Category
E. Other Changes Made to the Phosphate Fertilizer Production
NESHAP and NSPS
VII. Summary of Cost, Environmental, and Economic Impacts and
Additional Analyses Conducted
A. What are the affected facilities?
B. What are the air quality impacts?
C. What are the cost impacts?
D. What are the economic impacts?
E. What are the benefits?
F. What analysis of environmental justice did we conduct?
G. What analysis of children's environmental health did we
conduct?
VIII. Statutory and Executive Order Reviews
A. Executive Orders 12866: Regulatory Planning and Review and
Executive Order 13563: Improving Regulation and Regulatory Review
B. Paperwork Reduction Act (PRA)
C. Regulatory Flexibility Act (RFA)
D. Unfunded Mandates Reform Act (UMRA)
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045: Protection of Children From
Environmental Health Risks and Safety Risks
H. Executive Order 13211: Actions Concerning Regulations That
[[Page 50388]]
Significantly Affect Energy Supply, Distribution or Use
I. National Technology Transfer and Advancement Act (NTTAA) and
1 CFR Part 51
J. Executive Order 12898: Federal Actions To Address
Environmental Justice in Minority Populations and Low-Income
Populations
K. Congressional Review Act
I. General Information
A. Does this action apply to me?
Regulated Entities. Categories and entities potentially regulated
by this action are shown in Table 1 of this preamble.
Table 1--NESHAP and Industrial Source Categories Affected by This Final
Action
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NESHAP and source category NAICS \a\ code
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Phosphoric Acid Manufacturing Phosphate Fertilizer 325312
Production............................................
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\a\ North American Industry Classification System.
Table 1 of this preamble is not intended to be exhaustive, but
rather to provide a guide for readers regarding entities likely to be
affected by the final action for the source category listed. To
determine whether your facility is affected, you should examine the
applicability criteria in the appropriate NESHAP. If you have any
questions regarding the applicability of any aspect of this NESHAP,
please contact the appropriate person listed in the preceding FOR
FURTHER INFORMATION CONTACT section of this preamble.
B. Where can I get a copy of this document and other related
information?
In addition to being available in the docket, an electronic copy of
this final action will also be available on the Internet through the
Technology Transfer Network (TTN) Web site, a forum for information and
technology exchange in various areas of air pollution control.
Following signature by the EPA Administrator, the EPA will post a copy
of this final action at http://www.epa.gov/ttn/atw/phosph/phosphpg.html. Following publication in the Federal Register, the EPA
will post the Federal Register version and key technical documents at
this same Web site.
Additional information is available on the RTR Web site at http://www.epa.gov/ttn/atw/rrisk/rtrpg.html. This information includes an
overview of the RTR program, links to project Web sites for the RTR
source categories and detailed emissions and other data we used as
inputs to the risk assessments.
C. Judicial Review and Administrative Reconsideration
Under CAA section 307(b)(1), judicial review of this final action
is available only by filing a petition for review in the United States
(U.S.) Court of Appeals for the District of Columbia Circuit by October
19, 2015. Under CAA section 307(b)(2), the requirements established by
this final rule may not be challenged separately in any civil or
criminal proceedings brought by the EPA to enforce the requirements.
Section 307(d)(7)(B) of the CAA further provides that ``[o]nly an
objection to a rule or procedure which was raised with reasonable
specificity during the period for public comment (including any public
hearing) may be raised during judicial review.'' This section also
provides a mechanism for the EPA to reconsider the rule ``[i]f the
person raising an objection can demonstrate to the Administrator that
it was impracticable to raise such objection within [the period for
public comment] or if the grounds for such objection arose after the
period for public comment (but within the time specified for judicial
review) and if such objection is of central relevance to the outcome of
the rule.'' Any person seeking to make such a demonstration should
submit a Petition for Reconsideration to the Office of the
Administrator, U.S. EPA, Room 3000, EPA WJC Building, 1200 Pennsylvania
Ave. NW., Washington, DC 20460, with a copy to both the person(s)
listed in the preceding FOR FURTHER INFORMATION CONTACT section, and
the Associate General Counsel for the Air and Radiation Law Office,
Office of General Counsel (Mail Code 2344A), U.S. EPA, 1200
Pennsylvania Ave. NW., Washington, DC 20460.
II. Background
A. What is the statutory authority for this action?
1. NESHAP Authority
Section 112 of the CAA establishes a two-stage regulatory process
to address emissions of hazardous air pollutants (HAP) from stationary
sources. In the first stage, we must identify categories of sources
emitting one or more of the HAP listed in CAA section 112(b) and then
promulgate technology-based NESHAP for those sources. ``Major sources''
are those that emit, or have the potential to emit, any single HAP at a
rate of 10 tons per year (tpy) or more, or 25 tpy or more of any
combination of HAP. For major sources, these standards are commonly
referred to as maximum achievable control technology (MACT) standards
and must reflect the maximum degree of emission reductions of HAP
achievable (after considering cost, energy requirements, and non-air
quality health and environmental impacts). In developing MACT
standards, CAA section 112(d)(2) directs the EPA to consider the
application of measures, processes, methods, systems or techniques,
including, but not limited to those that reduce the volume of or
eliminate HAP emissions through process changes, substitution of
materials, or other modifications; enclose systems or processes to
eliminate emissions; collect, capture, or treat HAP when released from
a process, stack, storage, or fugitive emissions point; are design,
equipment, work practice, or operational standards; or any combination
of the above.
For these MACT standards, the statute specifies certain minimum
stringency requirements, which are referred to as MACT floor
requirements, and which may not be based on cost considerations. See
CAA section 112(d)(3). For new sources, the MACT floor cannot be less
stringent than the emission control achieved in practice by the best-
controlled similar source. The MACT standards for existing sources can
be less stringent than floors for new sources, but they cannot be less
stringent than the average emission limitation achieved by the best-
performing 12 percent of existing sources in the category or
subcategory (or the best-performing five sources for categories or
subcategories with fewer than 30 sources). In developing MACT
standards, we must also consider control options that are more
stringent than the floor, under CAA section 112(d)(2). We may establish
standards more stringent than the floor, based on the consideration of
the cost of achieving the emissions reductions, any non-air quality
health and environmental impacts, and energy requirements.
In the second stage of the regulatory process, the CAA requires the
EPA to undertake two different analyses, which we refer to as the
technology review and the residual risk review. Under the technology
review, we must review the technology-based standards and revise them
``as necessary (taking into account developments in practices,
processes, and control technologies)'' no less frequently than every 8
years, pursuant to CAA section 112(d)(6). Under the residual risk
review, we must evaluate the risk to public health remaining after
application of the technology-based
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standards and revise the standards, if necessary, to provide an ample
margin of safety to protect public health or to prevent, taking into
consideration costs, energy, safety, and other relevant factors, an
adverse environmental effect. The residual risk review is required
within 8 years after promulgation of the technology-based standards,
pursuant to CAA section 112(f). In conducting the residual risk review,
if the EPA determines that the current standards provide an ample
margin of safety to protect public health, it is not necessary to
revise the MACT standards pursuant to CAA section 112(f).\1\ For more
information on the statutory authority for this rule, see 79 FR 66512
(November 7, 2014).
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\1\ The U.S. Court of Appeals has affirmed this approach of
implementing CAA section 112(f)(2)(A): NRDC v. EPA, 529 F.3d 1077,
1083 (D.C. Cir. 2008) (``If EPA determines that the existing
technology-based standards provide an 'ample margin of safety,' then
the Agency is free to readopt those standards during the residual
risk rulemaking.'').
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2. NSPS Authority
NSPS implement CAA section 111, which requires that each NSPS
reflect the degree of emission limitation achievable through the
application of the best system of emission reduction (BSER) which
(taking into consideration the cost of achieving such emission
reductions, any non-air quality health and environmental impact and
energy requirements) the Administrator determines has been adequately
demonstrated.
Existing affected facilities that are modified or reconstructed are
also subject to NSPS. Under CAA section 111(a)(4), ``modification''
means any physical change in, or change in the method of operation of,
a stationary source which increases the amount of any air pollutant
emitted by such source or which results in the emission of any air
pollutant not previously emitted. Changes to an existing facility that
do not result in an increase in emissions are not considered
modifications.
Rebuilt emission units would become subject to the NSPS under the
reconstruction provisions in 40 CFR 60.15, regardless of changes in
emission rate. Reconstruction means the replacement of components of an
existing facility such that: (1) The fixed capital cost of the new
components exceeds 50 percent of the fixed capital cost that would be
required to construct a comparable entirely new facility; and (2) it is
technologically and economically feasible to meet the applicable
standards (40 CFR 60.15).
Section 111(b)(1)(B) of the CAA requires the EPA to periodically
review and, if appropriate, revise the standards of performance as
necessary to reflect improvements in methods for reducing emissions.
The EPA need not review an NSPS if the Agency determines that such
review is not appropriate in light of readily available information on
the efficacy of the standard. When conducting the review under CAA
section 111(b)(1)(B), the EPA considers both: (1) Whether developments
in technology or other factors support the conclusion that a different
system of emissions reduction has become the BSER and (2) whether
emissions limitations and percent reductions beyond those required by
the current standards are achieved in practice.
B. What are the Phosphoric Acid Manufacturing and Phosphate Fertilizer
Production source categories and how do the NESHAP and NSPS regulate
emissions from these source categories?
1. Description of Phosphoric Acid Manufacturing Source Category
In 2014, 12 facilities in the U.S. manufactured phosphoric acid.
The basic step for producing phosphoric acid is acidulation of
phosphate rock. Typically, sulfuric acid, phosphate rock, and water are
combined together and allowed to react to produce phosphoric acid and
gypsum. When phosphate rock is acidulated to manufacture wet-process
phosphoric acid (WPPA), fluorine contained in the rock is released.
Fluoride compounds, predominately HF, are produced as particulates and
gases that are emitted to the atmosphere unless removed from the
exhaust stream. Some of these same fluoride compounds also remain in
the product acid and are released as air pollutants during subsequent
processing of the acid. Gypsum is pumped as a slurry to ponds atop
stacks of waste gypsum where the liquids separate from the slurry and
are decanted for return to the process. The gypsum, which is discarded
on the stack, is a solid waste stream produced in this process. Five
facilities concentrate WPPA to make superphosphoric acid (SPA),
typically using the vacuum evaporation process. While one manufacturer
is permitted to use a submerged combustion process for the production
of SPA, that process was indefinitely shutdown on June 1, 2006. The
majority of WPPA is used to produce phosphate fertilizers.
Additional processes may also be used to further refine phosphoric
acid. At least two facilities have a defluorination process to remove
fluorides from the phosphoric acid product, and one company uses a
solvent extraction process to remove metals and organics and to further
refine WPPA into purified phosphoric acid (PPA) for use in food
manufacturing or specialized chemical processes. In addition, four
facilities have oxidation processes to remove organics from the acid
(i.e., the green acid process). One of these facilities also calcines
the ore prior to the acidulation process to help achieve the desired
organic content reduction for the final acid product.
Sources of HF emissions from phosphoric acid plants include gypsum
dewatering stacks, cooling ponds, cooling towers, calciners, reactors,
filters, evaporators and other process equipment.
2. Federal Air Emission Standards Applicable to the Phosphoric Acid
Manufacturing Source Category
The following federal air emission standards are associated with
the Phosphoric Acid Manufacturing source category and are the subject
of this final action:
National Emission Standards for Hazardous Air
Pollutants from Phosphoric Acid Manufacturing Plants (40 CFR part
63, subpart AA);
Standards of Performance for the Phosphate Fertilizer
Industry: Wet-Process Phosphoric Acid Plants (40 CFR part 60,
subpart T); and
Standards of Performance for the Phosphate Fertilizer
Industry: Superphosphoric Acid Plants (40 CFR part 60, subpart U).
a. Phosphoric Acid Manufacturing NESHAP Emission Regulations. The
EPA promulgated 40 CFR part 63, subpart AA for the Phosphoric Acid
Manufacturing source category on June 10, 1999 (64 FR 31358). The
NESHAP established standards for major sources to control HAP emissions
from phosphoric acid facilities. Total fluoride emission limits, as a
surrogate for the HAP HF, were set for WPPA process lines and SPA
process lines. The NESHAP established emission limits for particulate
matter (PM) from phosphate rock dryers and phosphate rock calciners as
a surrogate for metal HAP. Also, the NESHAP established an emission
limit for methyl isobutyl ketone (MIBK) for PPA process lines and work
practices for cooling towers. For more information on this NESHAP, see
79 FR 66512.
b. Phosphoric Acid Manufacturing NSPS Emission Regulations. The EPA
promulgated 40 CFR part 60, subpart T for WPPA Plants on August 6, 1975
(40 FR 33154). The NSPS established standards to control total fluoride
emissions from WPPA plants, including
[[Page 50390]]
reactors, filters, evaporators, and hot wells.
The EPA promulgated 40 CFR part 60, subpart U for SPA Plants on
August 6, 1975 (40 FR 33155). The NSPS established standards to control
total fluoride emissions from SPA plants, including evaporators, hot
wells, acid sumps, and cooling tanks.
For more information on these NSPS, see 79 FR 66512.
3. Description of Phosphate Fertilizer Production Source Category
There are 11 operating facilities that produce phosphate
fertilizers, and most facilities have the ability to produce either
monoammonium phosphates (MAP) or diammonium phosphates (DAP) in the
same process train. However, approximately 80 percent of all ammonium
phosphates are produced as MAP. MAP and DAP plants are generally
collocated with WPPA plants since both are manufactured from phosphoric
acid and ammonia. The MAP and DAP manufacturing process consists of
three basic steps: Reaction, granulation, and finishing operations such
as drying, cooling, and screening. Sources of fluoride emissions from
MAP and DAP plants include the reactor, granulator, dryer, cooler,
screens, and mills. Some of the fluoride is liberated as HF and silicon
tetrafluoride (SiF4), but the majority is emitted as HF.
Triple superphosphates (TSP) are made as run-of-pile TSP (ROP-TSP)
and granular TSP (GTSP) by reacting WPPA with ground phosphate rock.
The phosphoric acid used in the GTSP process is appreciably lower in
concentration (40-percent phosphorus pentoxide
(P2O5)) than that used to manufacture ROP-TSP
product (50 to 55-percent P2O5). The GTSP process
yields larger, more uniform particles with improved storage and
handling properties than the ROP-TSP process. Currently, no facilities
produce ROP-TSP or GTSP,\2\ although one facility retains an operating
permit to store GTSP.
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\2\ According to 2014 production and trade statistics issued by
International Fertilizer Industry Association (IFA).
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4. Federal Air Emission Standards Applicable to the Phosphate
Fertilizer Production Source Category
The following federal air emission standards are associated with
the Phosphate Fertilizer Production source category and are subject of
this final action:
National Emission Standards for Hazardous Air
Pollutants from Phosphate Fertilizers Production Plants (40 CFR part
63, subpart BB);
Standards of Performance for the Phosphate Fertilizer
Industry: Diammonium Phosphate Plants (40 CFR part 60, subpart V);
Standards of Performance for the Phosphate Fertilizer
Industry: Triple Superphosphate Plants (40 CFR part 60, subpart W);
and
Standards of Performance for the Phosphate Fertilizer
Industry: Granular Triple Superphosphate Storage Facilities (40 CFR
part 60, subpart X).
a. Phosphate Fertilizer Production NESHAP Emission Regulations. The
EPA promulgated 40 CFR part 63, subpart BB for the Phosphate Fertilizer
Production source category on June 10, 1999 (64 FR 31358). The NESHAP
established standards for major sources to control HAP emissions from
phosphate fertilizer facilities. As a surrogate for HF, the NESHAP set
total fluoride emission limits for DAP and/or MAP process lines and
GTSP process lines and storage buildings. The NESHAP also established
work practices for GTSP production. For more information on this
NESHAP, see 79 FR 66512.
b. Phosphate Fertilizer Production NSPS Emission Regulations. The
EPA promulgated 40 CFR part 60, subpart V for Diammonium Phosphate
Plants on July 25, 1977 (42 FR 37938). The NSPS established standards
to control total fluoride emissions from granular DAP plants, including
reactors, granulators, dryers, coolers, screens, and mills.
The EPA promulgated 40 CFR part 60, subpart W for TSP plants on
July 25, 1977 (42 FR 37938). The NSPS established standards to control
total fluoride emissions from the production of ROP-TSP and GTSP, and
the storage of ROP-TSP.
The EPA promulgated 40 CFR part 60, subpart X for GTSP storage
facilities on July 25, 1977 (42 FR 37938). The NSPS established
standards to control total fluoride emissions from the storage of GTSP,
including storage or curing buildings (noted as ``piles'' in subpart
X), conveyors, elevators, screens, and mills.
For more information on these NSPS, see 79 FR 66512.
C. What changes did we propose for the Phosphoric Acid Manufacturing
and Phosphate Fertilizer Production source categories in our November
7, 2014 proposal?
On November 7, 2014 (79 FR 66512), the EPA published a proposed
rule in the Federal Register for both the Phosphoric Acid Manufacturing
NESHAP, 40 CFR part 63, subpart AA, and Phosphate Fertilizer Production
NESHAP, 40 CFR part 63, subpart BB that took into consideration the RTR
analyses. We also proposed other revisions to these NESHAP. In the
proposed rule, we proposed:
For Phosphoric Acid Manufacturers:
Numeric emission limits for Hg and work practice
standards for HF from calciners; and
Work practice standards for HF emissions from gypsum
dewatering stacks and cooling ponds.
For both Phosphoric Acid Manufacturers and Phosphate Fertilizer
Producers:
Emission limits regulating HF emissions as the target
HAP (HF), instead of the long-standing surrogate for HF, total F;
Clarifications to applicability and certain
definitions;
Revisions to requirements related to emissions during
periods of SSM;
Revisions to monitoring requirements for absorbers;
Requirements for reporting of performance testing
through the electronic reporting tool (ERT);
Modification to the format to reference tables for
emissions limits and monitoring requirements; and
Several minor clarifications and corrections.
In addition, we proposed revisions to the NSPS subparts T, U, V, W,
and X, including clarifications to applicability and certain
definitions, and revisions to monitoring and recordkeeping requirements
for absorbers.
III. What is included in this final rule for the Phosphoric Acid
Manufacturing source category?
This action finalizes the EPA's determinations pursuant to the RTR
provisions of CAA section 112 and the 8-year review provisions of CAA
section 111 for the Phosphoric Acid Manufacturing source category.
Today's action also finalizes several of the proposed changes to the
NESHAP subpart AA and the NSPS subparts T and U that are described in
section II.C. of this preamble. This action also finalizes other
changes to the NESHAP subpart AA in consideration of comments on issues
raised in the proposed rulemaking, as described in section V of this
preamble.
A. What are the final rule amendments based on the NESHAP residual risk
review for the Phosphoric Acid Manufacturing source category?
The residual risk review for the Phosphoric Acid Manufacturing
source category did not change since proposal; we found that the
current standards provide an ample margin of safety to protect public
health (79 FR 66512) and prevent an adverse environmental effect. We
are, therefore, not tightening the standards under section 112(f)(2)
[[Page 50391]]
(for NESHAP subpart AA) based on the residual risk review, and are thus
readopting the existing standards under section 112(f)(2). See sections
V.A.3 and V.A.4 of this preamble for discussion on key comments and
responses regarding the residual risk review.
B. What are the final rule amendments based on the NESHAP technology
review for the Phosphoric Acid Manufacturing source category?
The technology review for the Phosphoric Acid Manufacturing source
category did not change since proposal (79 FR 66512). We determined
that there are no cost-effective developments in practices, processes,
and control technologies that warrant revisions to the MACT standards
for this source category (79 FR 66512). Therefore, we are not amending
the MACT standards under CAA section 112(d)(6). See sections V.B.3 and
V.B.4 of this preamble for discussion on key comments and responses
regarding the technology review.
C. What are the final rule amendments pursuant to CAA sections
112(d)(2), 112(d)(3), and 112(h) for the Phosphoric Acid Manufacturing
source category?
We are finalizing MACT standards for HF and Hg pursuant to CAA
sections 112(d)(2) and 112(d)(3) for phosphate rock calciners, an
emissions source that was initially regulated for HAP metals using PM
as a surrogate. Specifically, we are finalizing, as proposed, the
elimination of the use of PM as a surrogate for Hg; however, we are
making changes to the proposed Hg emission limit for phosphate rock
calciners in NESHAP subpart AA to reflect MACT floor level emission
standards for existing sources. We are finalizing the proposed beyond-
the-floor (BTF) emission standard for Hg emissions from new phosphate
rock calciners. We discuss the changes to the Hg emission limit in
section V.C.3.a.i of this preamble. In addition, we are finalizing, as
proposed, to retain the PM standard as a surrogate for other HAP metal
emissions from phosphate rock calciners. However, in consideration of
comments received during the public comment period for the proposed
rulemaking, we are not finalizing work practice standards for HF from
phosphate rock calciners, as proposed. Instead, as discussed in section
V.C.3.a.ii of this preamble, we are including a total fluoride emission
limit for phosphate rock calciners in NESHAP subpart AA.
Also, in consideration of comments received (see section V.C.3.b.i
of this preamble for details), we are not adopting the proposed work
practice in NESHAP subpart AA that would limit the size of active
gypsum dewatering stacks (which would have been applicable to
facilities when new gypsum dewatering stacks are constructed). Lastly,
we are finalizing work practice standards pursuant to CAA section
112(h) for gypsum dewatering stacks and cooling ponds--emissions
sources that were not regulated under the initial MACT standard.
Specifically, we are finalizing in NESHAP subpart AA, as proposed, the
work practice standard that requires owners or operators to prepare and
operate in accordance with a gypsum dewatering stack and cooling pond
management plan. However, based on analysis of public comments, we are
making several changes to the specific control techniques that we
proposed as options in the plan for controlling fugitive HF emissions
(see section V.C.3.b.ii of this preamble for details on these changes).
In the final rule, the Agency is using the terminology ``control
measures'' in lieu of the proposed terminology ``control techniques''
because we feel this more accurately describes the list of options in
the rule and avoids confusion with other CAA programs.
D. What are the final rule amendments based on the NSPS review for the
Phosphoric Acid Manufacturing source category?
We are finalizing our determination that revisions to NSPS subpart
T and subpart U standards are not appropriate pursuant to CAA section
111(b)(1)(B). All Phosphoric Acid Manufacturing NSPS (under subpart T
and subpart U) emission sources, and the control technologies that
would be employed, are the same as those for the NESHAP regulating
phosphoric acid plants, such that we reached the same determination
that there are no identified cost-effective practices or technologies
that would provide additional emission reductions. Additionally, there
were no identified technologies that have been adequately demonstrated
to achieve in practice emission controls that would result in more
stringent total fluoride limits for these NSPS. See section V.D of this
preamble for discussion on key comments and responses regarding the
NSPS review.
E. What are the final rule amendments addressing emissions during
periods of startup, shutdown, and malfunction for the Phosphoric Acid
Manufacturing source category?
We are finalizing, as proposed, changes to the Phosphoric Acid
Manufacturing NESHAP, subpart AA to eliminate the SSM exemption.
Consistent with Sierra Club v. EPA 551 F. 3d 1019 (D.C. Cir. 2008), the
EPA has established standards in this rule that apply at all times.
Appendix A of subpart AA (the General Provisions Applicability Table)
is being revised to change several references related to requirements
that apply during periods of SSM. We also eliminated or revised certain
recordkeeping and reporting requirements related to the eliminated SSM
exemption. The EPA also made changes to the rule to remove or modify
inappropriate, unnecessary, or redundant language in the absence of the
SSM exemption. For this source category, we determined that work
practice standards for periods of startup and shutdown are appropriate
in lieu of numeric emission limits due to the short duration of startup
and shutdown, and control devices used on the various process lines in
this source category are effective at achieving desired emission
reductions immediately upon startup (79 FR 66541). Therefore, we are
finalizing in NESHAP subpart AA the proposed work practice standards
for periods of startup and shutdown. However, in consideration of
comments received during the public comment period, we are making
changes to the work practice standards in order to clarify that the
standard applies in lieu of numeric emission limits and how compliance
with the standard is demonstrated. In order to comply with the work
practice standard, facilities must monitor the same control device
operating parameters and comply with the same operating limits that are
established to otherwise comply with the emission limits. Additionally,
we added a definition of ``startup'' and ``shutdown'' in the
definitions section of the final rule to specify when startup begins
and ends, and when shutdown begins and ends. See section V.E.3 of this
preamble for details on these changes.
F. What other changes are we making to the NESHAP and NSPS for the
Phosphoric Acid Manufacturing source category?
Today's rule also finalizes, as proposed, revisions to several
other Phosphoric Acid Manufacturing NESHAP and NSPS requirements. We
are finalizing, as proposed, several miscellaneous changes to clarify
applicability and certain definitions, as follows:
Adopting the proposed SPA process line definition in
NESHAP subpart AA to include oxidation reactors;
[[Page 50392]]
Adopting the proposed SPA plant definition in NSPS
subpart U to include oxidation reactors;
Finalizing the proposed revisions to rename ``gypsum
stack'' to ``gypsum dewatering stack'' in NESHAP subpart AA; and
Finalizing the proposed definitions for ``cooling
pond'' and ``raffinate stream'' in NESHAP subpart AA.
We are finalizing, as proposed, several changes to testing,
monitoring, recordkeeping and reporting requirements to provide
consistency, clarification and flexibility, as follows:
Finalizing the proposed revisions to NESHAP subpart AA
that require a minimum pressure drop of 5 inches of water column for
facilities that use pressure differential in parametric monitoring;
Finalizing the proposal to remove the requirement in
NESHAP subpart AA that facilities must request and obtain approval
of the Administrator for changing operating limits;
Adopting the proposed addition of a site-specific
monitoring plan and calibration requirements for a continuous
monitoring system (CMS) in NESHAP subpart AA;
Adopting the proposed term ``absorber'' in lieu of
``scrubber'' in NESHAP subpart AA;
Adopting the proposed format of NESHAP subpart AA to
reference tables for emissions limits and monitoring requirements;
Adopting the proposed provisions in NSPS subpart T and
NSPS subpart U that require the owner or operator to establish an
allowable range for the pressure drop through the process scrubbing
system, keep records of the daily average pressure drop through the
process scrubbing system, and keep records of deviations; and
Adopting the proposed term ``absorber'' in lieu of
``process scrubbing system'' in NSPS subpart T and NSPS subpart U.
We are also finalizing changes to the NESHAP and NSPS for the
Phosphoric Acid Manufacturing source category on issues raised in
response to the proposed rulemaking, as follows (refer to section V.F.2
of this preamble for further details):
Revising the definition of oxidation reactor in the
final rule for NESHAP subpart AA and NSPS subpart U;
Finalizing liquid-to-gas ratio monitoring in NESHAP
subpart AA for low-energy absorbers (i.e., absorbers that are
designed to operate with pressure drops of 5 inches of water column
or less) in lieu of monitoring influent liquid flow and pressure
drop through the absorber;
Clarifying in NESHAP subpart AA that during the most
recent performance test, if owners or operators demonstrate
compliance with the emission limit while operating their control
device outside the previously established operating limit, owners or
operators must establish a new operating limit based on that most
recent performance test and notify the Administrator that the
operating limit changed based on data collected during the most
recent performance test; and
Clarifying in NESHAP subpart AA that facilities not be
required to obtain approval, and, instead, immediately comply with a
new operating limit when it is developed and submitted to the
Administrator.
G. What are the effective and compliance dates of the standards for the
Phosphoric Acid Manufacturing source category?
The revisions to the NSPS and NESHAP standards we promulgate in
this action for the Phosphoric Acid Manufacturing source category are
effective on August 19, 2015.
The compliance date for the Hg limit in NESHAP subpart AA for
existing phosphate rock calciners is August 19, 2015. Based on the data
that the EPA has received, all existing phosphate rock calciners are
meeting the Hg limit; therefore, no additional time would be required
to achieve compliance with this standard.
The compliance date for the Hg limit in NESHAP subpart AA for new
phosphate rock calciners is August 19, 2015, or upon startup, whichever
is later. We are not aware of any new phosphate rock calciners
operating today. New phosphate rock calciners that commence
construction or reconstruction after the effective date of this rule
would be required to comply with the Hg limits immediately upon
startup.
The compliance date for the total fluoride limits in NESHAP subpart
AA for all (existing and new) phosphate rock calciners is August 19,
2015, or upon startup, whichever is later. Based on the data that the
EPA has received, all phosphate rock calciners are meeting the total
fluoride limit; therefore, no additional time would be required to
achieve compliance with this standard.
The compliance date in NESHAP subpart AA for preparing and
operating in accordance with a gypsum dewatering stack and cooling pond
management plan is August 19, 2016. A 1-year compliance lead-time will
provide facilities adequate time to prepare and submit their plan for
approval to the Administrator.
The compliance date for when facilities must include oxidation
reactors in determining compliance with the total fluoride limit in
NESHAP subpart AA for SPA process lines is August 19, 2016. We believe
that 1 year is necessary because a facility may need to install
additional control technology. A 1-year compliance period will provide
the facility adequate time to design and install controls.
The compliance date in NESHAP subpart AA for when to install,
calibrate, and maintain a bag leak detection system on a fabric filter
is August 19, 2016. We believe that 1 year is necessary because some
facilities that currently operate a fabric filter do not have a bag
leak detection system and will need time to purchase and install this
compliance monitoring equipment and implement quality assurance
measures.
The compliance date in NESHAP subpart AA for the revised startup
and shutdown requirements is August 19, 2015. We determined that the
feasibility of operating the control devices used to control HAP
emissions from phosphoric acid manufacturing is not limited by specific
process operating conditions.
Finally, to ensure continuous compliance with the standard, the
compliance date for the monitoring and recordkeeping requirements in
NSPS subparts T and U for all new WPPA plants and SPA plants is August
19, 2015, or upon startup, whichever is later.
H. What are the requirements for submission of performance test data to
the EPA for the Phosphoric Acid Manufacturing source category?
As stated in the preamble to the proposed rule, the EPA is taking a
step to increase the ease and efficiency of data submittal and data
accessibility. Specifically, the EPA is requiring owners and operators
of phosphoric acid facilities to submit electronic copies of certain
required performance test reports.
As mentioned in the preamble of the proposal, data will be
collected by direct computer-to-computer electronic transfer using EPA-
provided software. As discussed in the proposal, the EPA-provided
software is an electronic performance test report tool called the ERT.
The ERT will generate an electronic report package which will be
submitted to the Compliance and Emissions Data Reporting Interface
(CEDRI) and then archived to the EPA's Central Data Exchange (CDX). A
description and instructions for use of the ERT can be found at http://www.epa.gov/ttn/chief/ert/index.html, and CEDRI can be accessed through
the CDX Web site at www.epa.gov/cdx.
The requirement to submit performance test data electronically to
the EPA does not create any additional performance testing and will
apply only to those performance tests conducted using test methods that
are supported by the ERT. A listing of the pollutants and test methods
supported by the ERT is available at the ERT Web site. The EPA
believes, through this approach, industry will save time in the
[[Page 50393]]
performance test submittal process. Additionally, this rulemaking
benefits industry by cutting back on recordkeeping costs as the
performance test reports that are submitted to the EPA using CEDRI are
no longer required to be kept in hard copy.
As mentioned in the proposed preamble, state, local, and tribal
agencies will benefit from more streamlined and accurate review of
performance test data that will be available on the EPA WebFIRE
database. The public will also benefit. Having these data publicly
available enhances transparency and accountability. For a more thorough
discussion of electronic reporting of performance tests using direct
computer-to-computer electronic transfer and using EPA-provided
software, see the discussion in the preamble of the proposal.
In summary, in addition to supporting regulation development,
control strategy development, and other air pollution control
activities, having an electronic database populated with performance
test data will save industry, state, local, and tribal agencies, and
the EPA significant time, money, and effort, while improving the
quality of emission inventories, air quality regulations, and enhancing
the public's access to this important information.
IV. What is included in this final rule for the Phosphate Fertilizer
Production source category?
This action finalizes the EPA's determinations pursuant to the RTR
provisions of CAA section 112 and the 8-year review provisions of CAA
section 111 for the Phosphate Fertilizer Production source category.
Today's action also finalizes several of the proposed changes to the
NESHAP subpart BB and the NSPS subparts V, W, and X that are described
in section II.C of this preamble. This action also finalizes other
changes to the NESHAP subpart BB in consideration of comments on issues
raised in the proposed rulemaking, as described in section VI of this
preamble.
A. What are the final rule amendments based on the NESHAP risk review
for the Phosphate Fertilizer Production source category?
The residual risk review for the Phosphate Fertilizer Production
source category did not change since proposal; we found that the
current standards provide an ample margin of safety to protect public
health (79 FR 66512) and prevent an adverse environmental effect. We
are, therefore, not tightening the standards under section 112(f)(2)
(for NESHAP subpart BB) based on the residual risk review, and are thus
readopting the existing standards under section 112(f)(2).
B. What are the final rule amendments based on the NESHAP technology
review for the Phosphate Fertilizer Production source category?
The technology review for the Phosphate Fertilizer Production
source category did not change since proposal (79 FR 66512). We
determined that there are no cost-effective developments in practices,
processes, and control technologies that warrant revisions to the MACT
standards for this source category (79 FR 66512). Therefore, we are not
amending the MACT standards under CAA section 112(d)(6).
C. What are the final rule amendments based on the NSPS review for the
Phosphate Fertilizer Production source category?
We are finalizing our determination that revisions to NSPS subpart
V, subpart W, and subpart X standards are not appropriate pursuant to
CAA section 111(b)(1)(B). All Phosphate Fertilizer Production NSPS
(under subpart V, subpart W, and subpart X) emission sources, and the
control technologies that would be employed, are the same as those for
the NESHAP regulating phosphate fertilizer plants, such that we reached
the same determination that there are no identified cost-effective
practices or technologies that would provide additional emission
reductions. Additionally, there were no identified technologies that
have been adequately demonstrated to achieve in practice emission
controls that would result in more stringent total fluoride limits for
these NSPS.
D. What are the final rule amendments addressing emissions during
periods of startup, shutdown, and malfunction for the Phosphate
Fertilizer Production source category?
We are finalizing, as proposed, changes to the Phosphate Fertilizer
Production NESHAP, subpart BB to eliminate the SSM exemption.
Consistent with Sierra Club v. EPA 551 F. 3d 1019 (D.C. Cir. 2008), the
EPA has established standards in this rule that apply at all times.
Appendix A of subpart BB (the General Provisions Applicability Table)
is being revised to change several references related to requirements
that apply during periods of SSM. We also eliminated or revised certain
recordkeeping and reporting requirements related to the eliminated SSM
exemption. The EPA also made changes to the rule to remove or modify
inappropriate, unnecessary, or redundant language in the absence of the
SSM exemption. For this source category, we determined that work
practice standards for periods of startup and shutdown are appropriate
in lieu of numeric emission limits due to the short duration of startup
and shutdown, and control devices used on the various process lines in
this source category are effective at achieving desired emission
reductions immediately upon startup (79 FR 66551). Therefore, we are
finalizing in NESHAP subpart BB the proposed work practice standards
for periods of startup and shutdown. However, in consideration of
comments received during the public comment period, we are making
changes to the work practice standards in order to clarify that the
standard applies in lieu of numeric emission limits and how compliance
with the standard is demonstrated. In order to comply with the work
practice standard, facilities must monitor the same control device
operating parameters and comply with the same operating limits that are
established to otherwise comply with the emission limits. Additionally,
we added a definition of ``startup'' and ``shutdown'' in the
definitions section of the final rule to specify when startup begins
and ends, and when shutdown begins and ends. See section VI.D.3 of this
preamble for details on these changes.
E. What other changes are we making to the NESHAP and NSPS for the
Phosphate Fertilizer Production source category?
Today's rule also finalizes, as proposed, revisions to several
other Phosphate Fertilizer Production NESHAP and NSPS requirements. We
are finalizing, as proposed, changes to clarify applicability and
certain definitions, as follows:
Adopting the proposed conditions in NESHAP subpart BB
that exclude the use of evaporative cooling towers for any liquid
effluent from any wet scrubbing device installed to control HF
emissions from process equipment; and
Finalizing the proposed revisions changing the word
``cookers'' in NSPS subpart W to ``coolers.''
We are finalizing, as proposed, several changes to testing,
monitoring, recordkeeping, and reporting to provide consistency,
clarification, and flexibility, as follows:
Finalizing the proposed revisions to NESHAP subpart BB
that require a minimum pressure drop of 5 inches of water column for
facilities that use pressure differential in parametric monitoring;
[[Page 50394]]
Finalizing the proposal to remove the requirement in
NESHAP subpart BB that facilities must request and obtain approval
of the Administrator for changing operating limits;
Adopting the proposed monitoring requirements for
fabric filters in NESHAP subpart BB;
Adopting the proposed addition of a site-specific
monitoring plan and calibration requirements for CMS in NESHAP
subpart BB;
Adopting the proposed term ``absorber'' in lieu of
``scrubber'' in NESHAP subpart BB;
Adopting the proposed format of NESHAP subpart BB to
reference tables for emissions limits and monitoring requirements;
Adopting the proposed provisions in NSPS subpart V,
NSPS subpart W, and NSPS subpart X that require the owner or
operator to establish an allowable range for the pressure drop
through the process scrubbing system, keep records of the daily
average pressure drop through the process scrubbing system, and keep
records of deviations;
Adopting the proposed term ``absorber'' in lieu of
``scrubbing system'' in NSPS subpart V; and
Adopting the proposed term ``absorber'' in lieu of
``process scrubbing system'' in NSPS subpart W and NSPS subpart X.
We are also finalizing changes to the NESHAP and NSPS for the
Phosphate Fertilizer Production source category on issues raised in
response to the proposed rulemaking, as follows (refer to section
VI.E.2 of this preamble for further details):
Revising the definitions of ``phosphate fertilizer
process line'' and ``phosphate fertilizer production plant'' in
NESHAP subpart BB to reference granular phosphate fertilizer;
Finalizing liquid-to-gas ratio monitoring in NESHAP
subpart BB for low-energy absorbers (i.e., absorbers that are
designed to operate with pressure drops of 5 inches of water column
or less) in lieu of monitoring influent liquid flow and pressure
drop through the absorber;
Clarifying in NESHAP subpart BB that during the most
recent performance test, if owners or operators demonstrate
compliance with the emission limit while operating their control
device outside the previously established operating limit, owners or
operators must establish a new operating limit based on that most
recent performance test and notify the Administrator that the
operating limit changed based on data collected during the most
recent performance test; and
Clarifying in NESHAP subpart BB that facilities not be
required to obtain approval, and, instead, immediately comply with a
new operating limit when it is developed and submitted to the
Administrator.
F. What are the effective and compliance dates of the standards for the
Phosphate Fertilizer Production source category?
The revisions to the NSPS and NESHAP standards being promulgated in
this action for the Phosphate Fertilizer Production source category are
effective on August 19, 2015.
The compliance date in NESHAP subpart BB for when to install,
calibrate, and maintain a bag leak detection system on a fabric filter
is August 19, 2016. We believe that 1 year is necessary because some
facilities that currently operate a fabric filter do not have a bag
leak detection system and will need time to purchase and install this
compliance monitoring equipment and implement quality assurance
measures.
The compliance date in NESHAP subpart BB for the revised startup
and shutdown requirements is August 19, 2015. We determined that the
feasibility of operating the control devices used to control HAP
emissions from phosphate fertilizer production is not limited by
specific process operating conditions.
Finally, to ensure continuous compliance with the standard, the
compliance date for the monitoring and recordkeeping requirements in
NSPS subparts V, W, and X for all new granular DAP plants, TSP plants,
and GTSP storage facilities is August 19, 2015, or upon startup,
whichever is later.
G. What are the requirements for submission of performance test data to
the EPA for the Phosphate Fertilizer Production source category?
As stated in the preamble to the proposed rule, the EPA is taking a
step to increase the ease and efficiency of data submittal and data
accessibility. Specifically, the EPA is requiring owners and operators
of phosphate fertilizer facilities to submit electronic copies of
certain required performance test reports.
As mentioned in the preamble of the proposal, data will be
collected by direct computer-to-computer electronic transfer using EPA-
provided software. As discussed in the proposal, the EPA-provided
software is an electronic performance test report tool called the
Electronic Reporting Tool (ERT). The ERT will generate an electronic
report package which will be submitted to the Compliance and Emissions
Data Reporting Interface (CEDRI) and then archived to the EPA's Central
Data Exchange (CDX). A description and instructions for use of the ERT
can be found at http://www.epa.gov/ttn/chief/ert/index.html, and CEDRI
can be accessed through the CDX Web site at www.epa.gov/cdx.
The requirement to submit performance test data electronically to
the EPA does not create any additional performance testing and will
apply only to those performance tests conducted using test methods that
are supported by the ERT. A listing of the pollutants and test methods
supported by the ERT is available at the ERT Web site. The EPA
believes, through this approach, industry will save time in the
performance test submittal process. Additionally, this rulemaking
benefits industry by cutting back on recordkeeping costs as the
performance test reports that are submitted to the EPA using CEDRI are
no longer required to be kept in hard copy.
As mentioned in the proposed preamble, state, local, and tribal
agencies will benefit from more streamlined and accurate review of
performance test data that will be available on the EPA WebFIRE
database. The public will also benefit. Having these data publicly
available enhances transparency and accountability. For a more thorough
discussion of electronic reporting of performance tests using direct
computer-to-computer electronic transfer and using EPA-provided
software, see the discussion in the preamble of the proposal.
In summary, in addition to supporting regulation development,
control strategy development, and other air pollution control
activities, having an electronic database populated with performance
test data will save industry, state, local, and tribal agencies, and
the EPA significant time, money, and effort while improving the quality
of emission inventories, air quality regulations, and enhancing the
public's access to this important information.
V. What is the rationale for our final decisions and amendments for the
Phosphoric Acid Manufacturing source category?
For each issue related to the Phosphoric Acid Manufacturing source
category, this section provides a description of what we proposed and
what we are finalizing for the issue, the EPA's rationale for the final
decisions and amendments, and a summary of key comments and responses.
For all comments not discussed in this preamble, comment summaries and
the EPA's responses can be found in the Comment Summary and Response
document available in the docket.
[[Page 50395]]
A. Residual Risk Review for the Phosphoric Acid Manufacturing Source
Category
1. What did we propose pursuant to CAA section 112(f) for the
Phosphoric Acid Manufacturing source category?
Pursuant to CAA section 112(f), we conducted a residual risk review
and presented the results of this review, along with our proposed
decisions regarding risk acceptability and ample margin of safety, in
the November 7, 2014, proposed rule for the Phosphoric Acid
Manufacturing NESHAP (79 FR 66512). The results of the risk assessment
are presented briefly below in Table 2 of this preamble, and in more
detail in the residual risk document, ``Residual Risk Assessment for
Phosphate Fertilizer Production and Phosphoric Acid Manufacturing
Source Categories in support of the July 2015 Risk and Technology
Review Final Rule,'' which is available in the docket for this
rulemaking.
Table 2--Human Health Risk Assessment for Phosphoric Acid Manufacturing
--------------------------------------------------------------------------------------------------------------------------------------------------------
Cancer MIR (in 1 Max chronic non-cancer
million) Cancer Population Population HI
------------------------ incidence with risks with risks ------------------------ Worst-case max acute non-
Category & number of facilities modeled Based on Based on (cases per of 1-in-1 of 10-in-1 Based on Based on cancer HQ
actual allowable year) million or million or actual allowable
emissions emissions more more emissions emissions
--------------------------------------------------------------------------------------------------------------------------------------------------------
Phosphoric Acid (12 facilities)......... 0.09 0.09 0.0002 0 0 0.2 0.3 HQREL = 2 (hydrofluoric
acid)
HQAEGL - 1 = 0.6
(hydrofluoric acid).
Facility-wide (12 facilities)........... 0.5 .......... 0.001 0 0 0.2
--------------------------------------------------------------------------------------------------------------------------------------------------------
Based on actual emissions for the Phosphoric Acid Manufacturing
source category, the maximum individual risk (MIR) was estimated to be
less than 1-in-1 million, the maximum chronic non-cancer target organ-
specific hazard index (TOSHI) value was estimated to be up to 0.2, and
the maximum off-site acute hazard quotient (HQ) value was estimated to
be up to 2. The total estimated national cancer incidence from this
source category, based on actual emission levels, was 0.0002 excess
cancer cases per year, or one case in every 5,000 years. Based on MACT-
allowable emissions for the Phosphoric Acid Manufacturing source
category, the MIR was estimated to be less than 1-in-1 million, and the
maximum chronic non-cancer TOSHI value was estimated to be up to 0.3.
We also found there were emissions of several persistent and bio-
accumulative HAP (PB-HAP) with an available RTR multipathway screening
value, and with the exception of Hg and cadmium compounds, the reported
emissions of these HAP (i.e., lead compounds, dioxin/furan compounds,
and polycyclic organic matter (POM) compounds), were below the
multipathway screening value for each compound. One facility emitted
divalent Hg (Hg\2+\) above the Tier I screening threshold level,
exceeding the screening threshold by a factor of 7 and the cadmium
emissions exceeded the cadmium screening threshold by a factor of 2.
Consequently, we conducted a Tier II screening assessment, in which
both pollutants of concern were below the Tier II screening threshold,
indicating no potential for multipathway impacts of concern from this
facility. The maximum facility-wide MIR was less than or equal to 1-in-
1 million and the maximum facility-wide TOSHI was 0.2. We weighed all
health risk factors in our risk acceptability determination, and we
proposed that the residual risks from the Phosphoric Acid Manufacturing
source category are acceptable.
We then considered whether the Phosphoric Acid Manufacturing NESHAP
provides an ample margin of safety to protect public health and
prevents, taking into consideration costs, energy, safety, and other
relevant factors, an adverse environmental effect. In considering
whether the standards should be tightened to provide an ample margin of
safety to protect public health, we considered the same risk factors
that we considered for our acceptability determination and also
considered the costs, technological feasibility, and other relevant
factors related to emissions control options that might reduce risk
associated with emissions from the source category. We proposed that
the current standards provided an ample margin of safety to protect
public health. With respect to adverse environmental effects, none of
the individual modeled concentrations for any facility in the source
category exceeded any of the ecological benchmarks (either the lowest-
observed-adverse-effect level (LOAEL) or no-observed-adverse-effect
level (NOAEL)). Based on the results of our screening analysis for
risks to the environment, we also proposed that the current standards
prevent an adverse environmental effect.
2. How did the risk review change for the Phosphoric Acid Manufacturing
source category?
The residual risk review for the Phosphoric Acid Manufacturing
source category did not change since proposal (79 FR 66512).
Accordingly, we are not tightening the standards under section
112(f)(2) based on the residual risk review, and are thus readopting
the existing standards under section 112(f)(2).
3. What key comments did we receive on the risk review, and what are
our responses?
The comments received on the proposed residual risk review were
generally supportive of our determination of risk acceptability and
ample margin of safety analysis. However, we received several comments
requesting we make changes to the residual risk review, including:
Update the residual risk review with the
recommendations and information from the National Academy of
Sciences (NAS);
Incorporate the best currently available information on
children's exposure to lead, and go beyond using the 2008 Lead
National Ambient Air Quality Standards (NAAQS);
Reevaluate whether the residual risk review is
consistent with the key recommendations made by the Science Advisory
Board (SAB);
Clarify in the rulemaking docket that data received by
industry were commensurate with the relevant statutory obligations;
Revise HF emission data because they are not
representative of actual HF emissions, but rather overestimate
emissions causing the residual risk review to have an overtly
conservative bias;
[[Page 50396]]
Reconsider the assumption used in the NESHAP residual
risk assessment that all chromium is hexavalent chromium;
Revise certain stack parameters used in the analysis;
Clarify meteorological data used in the analysis;
Adequately explain rationale for the maximum 1-hour
emission rate used for determining potential acute exposures;
Clarify the selection of ecological assessment
endpoints; and
Provide some quantitative or qualitative rationale for
the characterization of the exposure modeling uncertainty.
We evaluated the comments and determined that no changes were
needed. Since none of these comments had an effect on the final rule,
their summaries and corresponding EPA responses are not included in
this preamble. A summary of these comments and our responses can be
found in the Comment Summary and Response document available in the
docket for this action (EPA-HQ-OAR-2012-0522).
4. What is the rationale for our final approach and final decisions for
the risk review?
For the reasons explained in the proposed rule, we determined that
the risks from the Phosphoric Acid Manufacturing source category are
acceptable, the current standards provide an ample margin of safety to
protect public health, and prevent an adverse environmental effect.
Since proposal, neither the risk assessment nor our determinations
regarding risk acceptability, ample margin of safety or adverse
environmental effects have changed. Therefore, pursuant to CAA section
112(f)(2), we are finalizing our residual risk review as proposed.
B. Technology Review for the Phosphoric Acid Manufacturing Source
Category
1. What did we propose pursuant to CAA section 112(d)(6) for the
Phosphoric Acid Manufacturing source category?
Pursuant to CAA section 112(d)(6), we conducted a technology
review, which focused on identifying and evaluating developments in
practices, processes, and control technologies for the emission sources
in the Phosphoric Acid Manufacturing source category. At proposal, we
did not identify cost-effective developments in practices, processes,
or control technologies that warrant revisions to the NESHAP for this
source category. More information concerning our technology review can
be found in the memorandum, ``CAA Section 111(b)(1)(B) and 112(d)(6)
Reviews for the Phosphoric Acid Manufacturing and Phosphate Fertilizer
Production Source Categories,'' which is available in the docket, and
in the preamble to the proposed rule, 79 FR 66538-66539.
2. How did the technology review change for the Phosphoric Acid
Manufacturing source category?
The technology review for the Phosphoric Acid Manufacturing source
category did not change since proposal (79 FR 66512). Therefore, we are
not revising NESHAP subpart AA based on the technology review.
3. What key comments did we receive on the technology review, and what
are our responses?
Commenters agreed with our conclusion that there are no new cost-
effective developments in practices, processes, or control technologies
that can be applied to the Phosphoric Acid Manufacturing source
category that would reduce HAP emissions below current levels.
4. What is the rationale for our final approach for the technology
review?
For the reasons explained in the proposed rule, we concluded that
additional standards are not necessary pursuant to CAA section
112(d)(6); therefore, we are not finalizing changes to NESHAP subpart
AA as part of our technology review.
C. CAA Sections 112(d)(2), 112(d)(3), and 112(h) for the Phosphoric
Acid Manufacturing Source Category
1. What did we propose pursuant to CAA sections 112(d)(2), 112(d)(3),
and 112(h) for the Phosphoric Acid Manufacturing source category?
We proposed MACT standards for HF and Hg pursuant to CAA sections
112(d)(2) and 112(d)(3), and work practice standards pursuant to CAA
section 112(h), for phosphate rock calciners, an emissions source that
was initially regulated for HAP metals using PM as a surrogate. We
proposed regulating two pollutants, Hg and HF, which were not directly
regulated under the initial NESHAP subpart AA. We proposed eliminating
the use of PM as a surrogate for Hg and proposed a Hg emission limit
for phosphate rock calciners. Because control devices may be necessary
to meet the proposed Hg limits for phosphate rock calciners, we
proposed monitoring and testing requirements in NESHAP subpart AA for
the two types of control systems evaluated as alternatives for control
of Hg: Adsorbers (typically fixed bed carbon), and sorbent injection
(i.e., activated carbon injection (ACI)) followed by a wet
electrostatic precipitator (WESP) or followed by fabric filtration. We
also proposed the addition of methods to monitor emissions of Hg using
continuous emissions monitoring systems (CEMS). We also proposed a
maximum calcination temperature of less than 1,600 degrees Fahrenheit
for phosphate rock calciners as a work practice standard to control HF
emissions. In addition to proposing a maximum calcination temperature,
we proposed to require that emissions from phosphate rock calciners be
routed to an absorber to limit emissions of HF from phosphate rock
calciners.
Also, we did not propose revised emissions limits for rock dryers
because this process is no longer used in the NESHAP regulated source
categories for phosphoric acid or phosphate fertilizer (i.e., the rock
dryers that were previously used in this industry are no longer in
operation).
Finally, we proposed a work practice applicable to facilities when
new gypsum dewatering stacks are constructed that would limit the size
of active gypsum dewatering stacks and control fugitive HF emissions.
When new gypsum dewatering stacks are constructed, we proposed that the
ratio of total active gypsum dewatering stacks area (i.e., sum of the
footprint acreage of all existing and new active gypsum dewatering
stacks combined) to annual phosphoric acid manufacturing capacity must
not be greater than 80 acres per 100,000 tons of annual phosphoric acid
manufacturing capacity (equivalent P2O5 feed). As
we stated in the preamble to the proposed rule, limiting the size of
gypsum dewatering stacks would minimize emissions by creating an upper
bound on emissions. We also proposed work practice standards to control
HF emissions from gypsum dewatering stacks and cooling ponds. We
proposed a list of control techniques for facilities to use in
development of a site-specific gypsum dewatering stack and cooling pond
management plan to control fugitive HF emissions. Unless the active
gypsum dewatering stack or cooling pond commenced construction or
reconstruction after the date of publication of the final rule, we
proposed that each facility use at least one of these control
techniques. For each active gypsum dewatering stack or cooling pond
that commenced construction or reconstruction after the date of
publication of the final rule, we proposed that each facility use two
of the listed control techniques.
[[Page 50397]]
2. How did our final rule change from what we proposed pursuant to CAA
sections 112(d)(2), 112(d)(3), and 112(h) for the Phosphoric Acid
Manufacturing source category?
In consideration of comments received during the public comment
period for the proposed rulemaking, we are finalizing the proposed BTF
Hg limit in NESHAP subpart AA for new phosphate rock calciners. We are
not finalizing the proposed BTF Hg limit in NESHAP subpart AA for
existing phosphate rock calciners. Instead, we are finalizing a MACT
floor Hg limit for existing phosphate rock calciners based on the
results of the MACT floor calculations for Hg that are discussed in the
preamble of the proposed rule (79 FR 66533). We are also revising our
estimated costs in the final rule as discussed in section V.C.3.a.i of
this preamble. In addition, we are not finalizing work practice
standards for HF from phosphate rock calciners, as proposed. Instead,
as discussed in section V.C.3.a.ii of this preamble, we are including a
total fluoride emission limit for phosphate rock calciners in NESHAP
subpart AA.
Also, in consideration of comments received (see section V.C.3.b.i
of this preamble for details), we are not adopting the proposed work
practice in NESHAP subpart AA that limits the size of active gypsum
dewatering stacks (which would have been applicable to facilities when
new gypsum dewatering stacks are constructed). Lastly, we are
finalizing in NESHAP subpart AA the work practice standard as proposed
that requires owners or operators to prepare and operate in accordance
with a gypsum dewatering stack and cooling pond management plan.
However, based on analysis of public comments, we are making several
changes to the specific control techniques that we proposed as options
in the plan for controlling fugitive HF emissions (see section
V.C.3.b.ii of this preamble for details on these changes).
3. What key comments did we receive on what we proposed pursuant to CAA
sections 112(d)(2), 112(d)(3), and 112(h), and what are our responses?
We received several comments regarding the proposed addition of
numeric emission limits for Hg and work practice standards for HF
emissions from phosphate rock calciners, and the addition of gypsum
dewatering stack and cooling pond work practices for the Phosphoric
Acid Manufacturing source category. The following is a summary of the
significant comments we received regarding these topics and our
responses to them. Other comments received and our responses to those
comments can be found in the Comment Summary and Response document
available in the docket for this action (EPA-HQ-OAR-2012-0522).
a. MACT and Work Practice Standards for Phosphate Rock Calciners--
i. Hg Emission Limits for Phosphate Rock Calciners--Comment. Some
commenters did not support the EPA's decision to set a BTF limit for Hg
from phosphate rock calciners because the emissions do not present
unacceptable risks nor do the emission limits yield any benefits. The
commenters stated that the EPA fails to show that the proposed BTF Hg
limit would produce health or environmental benefits that justify the
costs of achieving the standard as they assert is required by CAA
section 112(d)(2). Commenters further claimed that the EPA's own risk
assessment shows that the BTF limit is not necessary from a risk
standpoint because the NESHAP regulation, prior to implementation of
the proposed Hg BTF limits, provides an ample margin of safety to
protect public health and prevents, taking into consideration costs,
energy, safety, and other relevant factors, an adverse environmental
effect. The commenters maintained that under CAA section 112(d)(2), the
EPA may set an emission limit that is more stringent than the MACT
floor only if the Agency determines that the BTF limit is
``achievable'' based on a consideration of the relative costs and
benefits. One commenter cited regulations where the EPA did not set BTF
limits for a particular pollutant because the benefits were minimal and
the risk would not be appreciably reduced. Commenters supported setting
the MACT floor as the Hg limit.
Commenters stated the Hg control devices that the EPA evaluated for
the phosphate rock calciner BTF limit were not technically feasible,
but did note two potential solutions. Specifically, the commenters
stated that use of ACI just prior to the existing WESP or after the
WESP with a fabric filter is not technically feasible. The commenters
explained the exhaust gas downstream of the WESP is completely
saturated and contains entrained water droplets; this would plug the
fabric filter, result in performance degradation of the activated
carbon, and could lead to plugging of the injection lances and
formation of deposits on the ducts. The commenters further explained
that it would not be feasible to install heating systems or design
engineering control to avoid these problems, due to high costs and the
technical complexity. The commenters noted that installing the ACI just
prior to the WESP was also not feasible, again due to performance
degradation of the activated carbon, but also due to the fact that the
existing WESPs could not capture the additional particulate load. The
commenters reported that installing the ACI upstream of the existing
venturi scrubber is technically feasible, because the gas upstream of
the scrubber is not completely saturated. However, the commenters noted
several design and operational modifications that would be necessary;
these modifications focused on reducing the temperature of the exhaust
gas streams to less than 375 degrees Fahrenheit. When installing ACI
upstream of the existing venturi scrubber, the ACI vendor used by the
commenter recommended the use of treated (e.g., halogenated) carbon at
an injection rate of 30 lb/MMacf, in order to meet the BTF Hg limit.
The commenter said that the carbon injection rate may need to be as
much as 30 lb/MMacf based on site-specific conditions, such as
temperature, Hg concentration, moisture, and sulfur content of the
phosphate rock calciner exhaust stream. In support of a high injection
rate, the commenter also cited a reference from 1994 that observed an
increased injection rate was necessary due to temperature of the
exhaust gas stream.
Regarding fixed-bed carbon adsorption, commenters stated a
traditional fixed-bed carbon adsorption system would not be feasible
due to the presence of entrained water droplets that would severely
degrade sorbent performance and cause plugging within the bed. The
commenters indicated that new Gore Mercury Control System (GMCS)
technology might be technically feasible because it uses a fixed
sorbent structure with a sorbent polymer composite material to adsorb
Hg; the GMCS polymer composite material might protect the sorbent from
entrained water droplets and other contaminants in the flue gas. The
commenters stated that to use a GMCS fixed-bed carbon adsorption
system, several adjustments to the calciners would be necessary, as
well as a pilot study to confirm the feasibility. Another commenter
also reported they were evaluating the use of the GMCS system, but were
only in preliminary stages as their phosphate rock calciner is not yet
operating. A commenter also explained that each phosphate rock calciner
would need its own controls and a single control system for all
phosphate rock calciners
[[Page 50398]]
would not be feasible due to safety and operational concerns.
Several commenters argued that ACI and fixed-bed carbon adsorption
were not cost effective for controlling Hg emissions from phosphate
rock calciners. Two commenters reported a site-specific cost estimate
for installing GMCS fixed-bed carbon adsorption downstream of the
existing WESP, with capital costs of $32 million and annual costs of
$5.8 million; the resulting cost-effectiveness was approximately
$40,000 per pound of Hg. The commenters noted the GMCS cost-
effectiveness ($40,000/lb Hg) was much higher than the cost-
effectiveness the EPA presented in the proposed rule ($8,000/lb Hg) for
a traditional fixed-bed carbon adsorption system. Commenters also
reported a site-specific cost estimate for installing ACI upstream of
the existing venturi scrubbers, with capital costs of $21.1 million and
annual costs of $9.1 million; this resulted in a cost-effectiveness of
approximately $63,000 per pound of Hg. The commenters noted this ACI
cost-effectiveness ($63,000/lb Hg) was much higher than the cost-
effectiveness the EPA presented in the proposed rule ($12,100/lb Hg)
for ACI. The commenters stated that because their costs for ACI and
GMCS fixed-bed carbon adsorption were site-specific, they are much more
representative than the costs developed by the EPA for the proposed
rule. Finally, one commenter stressed that the site-specific Hg control
cost-effectiveness numbers were well above the cost-effectiveness for
other rules where the EPA implemented BTF Hg controls. Another
commenter noted that preliminary information for installing Hg controls
resulted in estimates of $17.5 million in capital costs and $10 million
for annual costs.
Response. Based on these comments, the Agency revised the BTF costs
analysis and determined that setting a BTF Hg emission limit for
existing phosphate rock calciners would impose a significant economic
impact to PotashCorp (PCS) Aurora, the only facility that we are aware
of with phosphate rock calciners; therefore, we are not finalizing the
BTF Hg limit for existing phosphate rock calciners. The annualized
control costs for this company would be approximately 0.9 percent to
5.3 percent of revenues (see ``PCS Phosphate Response to USEPA Request
for Aurora Plant Financial Information, May 8, 2015,'' which is
available in the docket for this rulemaking). While these costs are
small for the industry, they may be significant for the company and
particularly significant for the facility. For the company, there may
be a negative impact on profitability. If the company is unable to pass
on the increase in the cost of manufacturing the product by raising
prices, the facility will either face a potentially significant
reduction in profitability or have to close a process or facility.
Therefore, the Agency is finalizing a MACT floor Hg limit of 0.14
milligrams (mg) Hg per dry standard cubic meter (dscm) at 3-percent
O2 for existing phosphate rock calciners and does not
anticipate that any facilities will need to install a new control
device to meet the existing phosphate rock calciner Hg limit. Also, we
are finalizing the proposed BTF Hg limit (i.e., 0.014 mg Hg/dscm at 3-
percent O2) for new phosphate rock calciners, as facilities
should be better able to plan for the costs of controls for new
sources. The following discussion provides the details of these
decisions.
The results of the residual risk analyses are not part of the BTF
MACT determination, and, accordingly, the commenters' concern about not
considering risk results is not appropriate. See Sierra Club v. EPA,
353 F.3d 976, 981 (D.C. Cir. 2004). Analyzing the risk would not be a
practical requirement, as, typically, MACT standards are set in advance
of a residual risk or technology review of the standard. Additionally,
the statutory language excerpt cited by the commenter does not
accurately reflect the CAA language, which requires the Agency to
consider costs associated with the emission reductions, but does not
require a demonstration of benefits. The Agency appropriately met its
requirements under CAA section 112(c) and (d) by first evaluating a
MACT floor level of control for Hg emissions from phosphate rock
calciner units and then evaluating cost-effective controls for further
reducing emissions BTF level.
The Agency appreciates the commenters' site-specific review of Hg
control device technologies and agrees with the commenters' revisions
to certain aspects of the technical feasibility of ACI and fixed-bed
carbon adsorption. At proposal, we noted that high moisture streams may
result in plugging of the fabric filter, as it relates to ACI use.
However, we did not consider that entrained water droplets in the high
moisture streams would degrade carbon sorbent performance for both ACI
and fixed-bed carbon adsorption, or lead to plugging within a fixed-
bed. As a result of the additional information provided by the
commenters, we agree that it is not technically feasible to use ACI
just prior to the existing WESP or after the WESP with a fabric filter
to control Hg emissions from phosphate rock calciners, based on current
operations. Based on information available at this time, we also agree
that a traditional fixed-bed carbon adsorption system is not
technically feasible to control Hg emissions from phosphate rock
calciners.
The commenters also stated, and the EPA agrees, that use of ACI
(specifically halogenated carbon) is technically feasible to control Hg
emissions from phosphate rock calciners if ACI is installed upstream of
the existing venturi scrubber, where the moisture content is lower.
However, we disagree with the commenters' assessment that a carbon
injection rate of 30 lb/MMacf would be necessary to achieve a 90
percent reduction in Hg emissions from phosphate rock calciners. The
commenters' carbon injection rate estimate is much higher than ACI
installations at coal power plants and cement kilns, and while
phosphate rock calciners may have unique exhaust gas properties, these
properties do not warrant such an extreme carbon feed rate.
To provide additional context on carbon injection rates, we
reviewed numerous ACI Hg reduction studies conducted through a National
Energy Technology Laboratory (NETL) research program under the
Department of Energy (DOE), as well as other studies, which are
available in Docket ID No. EPA-HQ-OAR-2012-0522. In our review, we
considered the impact on carbon injection rates due to temperature,
moisture content, Hg concentration, sulfur content (i.e., sulfur
trioxide (SO3) concentration), and carbon sorbent type.
Considering the information in these studies, we found it common for
carbon injection rates of 5 lb/MMacf or less to result in 90 percent Hg
removal, although higher injection rates are warranted in some
instances. We also found that at certain facilities, high injection
rates do not result in 90 percent Hg removal; however, in several of
these cases those data are for standard powdered activated carbon
(PAC), i.e., activated carbon that has not been treated with halogens,
or exhaust gases containing high SO3 concentrations.
Specifically, we identified a 2008 document \3\ that combines results
from several studies demonstrating the relationship between PAC
injection rate (lb/MMacf) and percent Hg removal. While Figure 2 in
this 2008 document shows injection rates up to 20 lb/MMacf using
standard
[[Page 50399]]
PAC (e.g., not halogenated carbon), data for halogenated PAC, in Figure
3 of the 2008 document, shows a maximum of approximately 9 lb/MMacf in
order to achieve 90 percent Hg removal from the gas stream. It accords
with our general knowledge that standard PAC can have a high control
efficiency if halogens are present in the flue gas to oxidize elemental
Hg so that it can be adsorbed on the particles injected and
subsequently captured in the particle control device. Thus, if halogens
are not present in sufficient quantities to oxidize the elemental Hg
present, the unoxidized Hg present will continue to be emitted, since
it would not be adsorbed on the particles and captured in the particle
control device. This situation can be remedied through the use of
halogenated PAC, which will oxidize the elemental Hg present so that it
can be adsorbed on the particles and later captured. Thus, while we
agree with the vendor's recommendation that halogenated PAC is most
likely to result in better Hg removal efficiencies for the phosphate
rock calciners, we disagree with the relevance of the commenter's cited
1994 document. The ACI vendor used by the commenter recommended treated
(e.g., halogenated) PAC as the most likely sorbent type for phosphate
rock calciner Hg treatment and the cited 1994 document evaluated
standard PAC. In addition, as noted above, there have been more recent
studies and significant progress in PAC design since 1994, and as such
we do not believe the PAC evaluated in the 1994 document would result
in the Hg reductions that today's PAC can achieve. Therefore, we
determined that PAC type is a critical factor for Hg removal
efficiencies for this source category.
---------------------------------------------------------------------------
\3\ Refer to Figures 2 and 3 of ``DOE NETL Hg Field Testing
Update_2008'' which is available in Docket ID No. EPA-HQ-OAR-2012-
0522.
---------------------------------------------------------------------------
The commenter also noted that modifications focused on reducing the
temperature of the exhaust gas streams would be necessary in order for
ACI to be effective when installed prior to the existing venturi
scrubber. This reduced operating temperature for the phosphate rock
calciner exhaust would be in a similar range as coal utility boilers;
it is common for coal utility boilers to have exhaust gases at
temperatures exceeding 300 degrees Fahrenheit (see the documents ``Coal
Plant Hg Controls Update_EPA_2005'' and ``DOE NETL Hg Field Testing
Update_2008,'' which are available in Docket ID No. EPA-HQ-OAR-2012-
0522). Therefore, the cited coal utility boiler studies are appropriate
and show that ACI is effective in the new temperature range. This
further refutes the commenter's citation of the 1994 document regarding
temperature concerns and the necessity of an injection rate as high as
30 lb/MMacf.
Data are available demonstrating that increased SO3
levels are detrimental to sorbent performance. We found that higher
carbon injection rates are typical for plants with higher
SO3 concentration in the exhaust stream; for coal utility
boilers, this can occur when the fuel is high-sulfur bituminous coal.
The concentration of SO3 in emissions from coal utility
boilers is also increased by certain control devices (e.g., selective
catalytic reduction) that do not exist at the phosphate rock calciners.
For information on SO3 impacts, see the documents ``DOE NETL
Hg Field Testing Update_2008'' and ``ADA ACI Overview_2010,'' which are
available in Docket ID No. EPA-HQ-OAR-2012-0522. Of note, certain PAC
sorbents are designed to work in high-sulfur environments (see the
document ``Calgon Fluepac ST brochure,'' available in Docket ID No.
EPA-HQ-OAR-2012-0522). Based on this available information, we do not
believe SO3 concentration in the phosphate rock calciner
exhaust gas stream will severely impact ACI performance to a level
requiring a carbon injection rate of 30 lb/MMacf.
Additionally, we identified a pilot study that was conducted in
2007 on a cement kiln at the Ash Grove Durkee facility that resulted in
more than 90 percent Hg removal efficiencies using carbon injection
rates of only 3 lb/MMacf. Of note, the Hg concentration in the cement
kiln exhaust gas was more than 10 times higher than the Hg
concentration in the phosphate rock calciner exhaust gas. This study is
presented in the document ``Carbon Injection Pilot Test Durkee
OR_2007,'' available in Docket ID No. EPA-HQ-OAR-2012-0522.
While we acknowledge that phosphate rock calciner exhaust streams
may have certain unique characteristics, we do not agree with a PAC
injection rate of 30 lb/MMacf based on the data available, as discussed
above. We believe a halogenated PAC injection rate of 10 lb/MMacf or
lower (for ACI installed upstream of the existing venturi scrubbers) is
sufficient for meeting the BTF Hg limit for phosphate rock calciners.
Commenters also noted, and the EPA agrees, that GMCS technology
would be technically feasible to control Hg emissions from phosphate
rock calciners. We also agree that individual GMCS fixed-bed carbon
adsorption systems would be necessary for each of the six phosphate
rock calciners. The commenters noted that two full-scale operations are
actively using GMCS fixed-bed carbon adsorption systems to control Hg.
Furthermore, based on additional discussion with industry (see ``EPA
Meeting Minutes for PCS Aurora Hg Discussion, March 12, 2015,'' which
is available in Docket ID No. EPA-HQ-OAR-2012-0522), we now know that
three full-scale operations use GMCS to control Hg, with two additional
operations to come online soon. These full-scale operations are located
at coal power plants, not phosphoric acid manufacturing processes.
Based on the vendor-provided information and the fact that GMCS
technology is currently used at coal power plants to comply with Hg
emission limits, we believe GMCS technology is technically feasible. In
regards to the need for a pilot study, facilities would have time to
design, construct, and test the system.
Although we have determined that two control technologies are
technically feasible to control Hg emissions from phosphate rock
calciners, we evaluated costs for the BTF Hg limit based on the
estimated lower cost technology, installation of halogenated ACI
upstream of the existing venturi scrubber. We used the ACI cost data
provided by the commenter to estimate the costs for complying with the
BTF Hg limit. However, instead of basing the annual carbon cost on an
injection rate of 30 lb/MMacf, we applied injection rates of 5 and 10
lb/MMacf of halogenated carbon for reasons stated above. As provided by
the commenter, the capital cost for installing six ACI units on each
existing phosphate rock calciner is approximately $21,150,000. The
annual cost ranges from approximately $4,320,000 (when a carbon
injection rate of 5 lb/MMacf is used) to approximately $5,280,000 (when
a carbon injection rate of 10 lb/MMacf is used); this results in Hg
reductions of 145 pounds of Hg per year. As previously stated, these
annual costs imposed a significant economic burden and we are not
finalizing the BTF Hg limit for existing phosphate rock calciners.
Existing phosphate rock calciners must comply with a Hg emission
limit that equals the MACT floor at 0.14 mg Hg/dscm at 3-percent
O2. The MACT floor was calculated using the upper prediction
limit (UPL) methodology, which was discussed in the preamble of the
proposed rule (see 79 FR 66533) and is also discussed in the
memorandums ``Maximum Achievable Control Technology (MACT) Floor
Analysis for Phosphate Rock Calciners at Phosphoric Acid Manufacturing
Plants--Final Rule'' and ``Use of the Upper Prediction Limit for
Calculating MACT Floors,'' which are available in the docket for
[[Page 50400]]
this action. Based on the available data, the existing phosphate rock
calciners would be able to comply with this limit without installing
additional Hg controls.
We evaluated application of the BTF Hg limit for new phosphate rock
calciners. Facilities would have time to plan for and consider the
costs when determining whether to construct a new phosphate rock
calciner. Additionally, sources may choose to only add one new calciner
unit at a time, which would have considerably less impact than the
costs associated with retrofitting all units at an existing site.
Therefore, we evaluated the cost-effectiveness for installing Hg
controls on a new phosphate rock calciner. Using the same cost data
provided by the commenter, installing a single ACI would have capital
costs of approximately $3,500,000. The annual cost ranges from
approximately $720,000 (when a carbon injection rate of 5 lb/MMacf is
used) to approximately $880,000 (when a carbon injection rate of 10 lb/
MMacf is used). This results in Hg reductions of 24 pounds of Hg per
year for a single calciner unit, assuming the new phosphate rock
calciner has similar emissions as the existing phosphate rock calciners
at PCS Aurora. The resulting cost-effectiveness is estimated to be
$29,800 to $36,400 per pound of Hg reduced, which we consider cost
effective for new sources. This facility-level cost-effectiveness for
Hg for new sources is comparable to values the EPA found to be cost
effective for removal of Hg at the facility-level in other air toxics
rules.\4\ Consequently, new phosphate-rock calciners must comply with
the BTF Hg emission limit of 0.014 mg Hg/dscm at 3-percent
O2.
---------------------------------------------------------------------------
\4\ National Emission Standards for Hazardous Air Pollutants:
Mercury Emissions from Mercury Cell Chlor-Alkali Plants (76 FR
13852); National Emission Standards for Hazardous Air Pollutants:
Coal- and Oil-Fired Electric Utility Steam Generating Units (76 FR
24976 and 77 FR 9304); and National Emission Standards for Hazardous
Air Pollutants: Gold Mine Ore Processing and Production Area Source
Category (75 FR 22470).
---------------------------------------------------------------------------
ii. HF Work Practices for Phosphate Rock Calciners--Comment. We
received comment regarding HF work practices for phosphate rock
calciners. One commenter supported the HF work practices and stated
they are consistent with their current phosphate rock calciner
operations. Another commenter does not support the implementation of HF
work practices for phosphate rock calciners. This commenter, which is
considering installation of a calciner in the future, noted that
preliminary results indicate a calcination temperature of at least
2,000 degrees Fahrenheit is necessary for their phosphate rock
calciner. This commenter also explained they are evaluating a flash
calciner, which operates with a much shorter retention time than the
fluidized bed calciners currently in operation. The commenter argued
that wet scrubbers should not be a requirement of the HF work practice
because their phosphate rock calciner will be located in a remote area
where treatment and disposal options for scrubber liquors may not be
feasible. The commenter recommended the EPA allow for other control
technologies with equivalent efficiencies.
Another commenter does not support the use of work practices for
HF, and declared the EPA should set numeric emission limits for HF from
phosphate rock calciners. The commenter maintained that the EPA failed
to satisfy the CAA section 112(h) test it must meet to promulgate work
practice standards ``in lieu of'' numerical emission standards. The
commenter stated that not using the available emissions data to set a
floor limit is unlawful and arbitrary, even if the data are below the
detection limit.
Response. We are not adopting the proposed HF work practice
standard for phosphate rock calciners in NESHAP subpart AA. Instead, we
are adopting an emission limit for total fluoride from phosphate rock
calciners. In proposing the HF work practices, we concluded that it was
not feasible to prescribe or enforce an emission limit for HF due to
limitations in the available EPA Method 320 HF test results (i.e., most
of the emissions data were below the method detection limit). We now
have concluded, based on analysis of public comments, that it is not
feasible to accurately measure HF emissions from phosphoric acid
manufacturing processes using EPA Method 320 (see section V.F.3.c of
this preamble for further details). However, data are available to
establish an emission limit for total fluoride from phosphate rock
calciners. In 2015 only one facility operates phosphate rock calciners,
which are controlled by a venturi-type scrubber. In response to the
April 2010 CAA section 114 request, the facility provided EPA Method
13B total fluoride emission testing results for one of their six
identical phosphate rock calciners. We conclude that the total fluoride
emission rate achieved by this phosphate rock calciner characterizes
the emissions from all six calciners and thus this emission rate was
used to determine the MACT floor for total F emissions. Therefore, for
phosphate rock calciners, we are setting total F emission limits. We
are also setting a work practice standard for periods of startup and
shutdown in lieu of this numeric emission limit (see section V.E.3 of
this preamble for further details). The use of total fluoride as a
surrogate for the HAP HF is consistent with WPPA, SPA, and DAP/MAP
process lines, which also have total fluoride emission limits in lieu
of HF emission limits.
For the Phosphoric Acid Manufacturing source category, we have a
limited dataset for the pollutant total fluoride from phosphate rock
calciners. Therefore, we evaluated this specific dataset to determine
whether it is appropriate to make any modifications to the UPL approach
used to calculate the MACT floor. For the phosphate rock calciner
dataset, we performed the following steps: We selected the data
distribution that best represents the dataset; ensured that the correct
equation for the distribution was then applied to the data; and
compared individual components of the limited dataset to determine if
the total fluoride standard based on the limited dataset reasonably
represents the performance of the units included in the dataset. The
results of this analysis are presented below.
The MACT floor dataset for total fluoride from new and existing
phosphate rock calciners includes 3 test runs from 1 phosphate rock
calciner. After determining that the dataset is best represented by a
normal distribution and ensuring that we used the correct equation for
the distribution, we considered the selection of a lower confidence
level for determining the emission limit by evaluating whether the
calculated limit reasonably represents the performance of the unit upon
which it is based. In this case, the calculated emission limit is about
twice the short-term average emissions from the best performing source,
indicating that the emission limit is not unreasonable compared to the
actual performance of the unit upon which the limit is based and is
within the range that we see when we evaluate larger datasets using our
MACT floor calculation procedures. Therefore, we determined that no
changes to our standard UPL floor calculation procedure are warranted
for this pollutant and subcategory. We are applying the same method of
calculating a total fluoride limit as we did for the Hg MACT floor
calculation, for which we gave notice in the preamble to the proposed
rule. Additional details and background on the MACT floor calculation
are provided in the memorandums, ``Maximum Achievable
[[Page 50401]]
Control Technology (MACT) Floor Analysis for Phosphate Rock Calciners
at Phosphoric Acid Manufacturing Plants--Final Rule,'' ``Approach for
Applying the Upper Prediction Limit to Limited Datasets,'' and ``Use of
the Upper Prediction Limit for Calculating MACT Floors,'' which are
available in the docket for this action. We also evaluated BTF options
for total F, but were unable to identify any cost-effective BTF
technologies. Table 3 of this preamble provides the results of the new
and existing phosphate rock calciner MACT floor calculations
(considering variability) for total F.
Table 3--Results of the New and Existing MACT Floor Calculations for
Total Fluoride From Phosphate Rock Calciners at Phosphoric Acid
Manufacturing Facilities
------------------------------------------------------------------------
Pollutant Results Units
------------------------------------------------------------------------
Total fluoride (for new and 9.0E-04 lb/ton of rock feed.
existing sources).
------------------------------------------------------------------------
b. Gypsum Dewatering Stack and Cooling Pond Work Practices--i.
Ratio of Gypsum Dewatering Stack Area to Phosphoric Acid Manufacturing
Capacity--Comment. Several commenters requested that the EPA either
reconsider, withdraw, or eliminate the proposed gypsum dewatering stack
area limitation of 80 acres per 100,000 tpy capacity (in equivalent
P2O5 feed). Commenters claimed the use of flawed
data and assumptions in the EPA's analysis in the following areas: (1)
Ambiguous definitions of a ``gypsum dewatering stack,'' and ``new'' and
``existing'' stacks; (2) inaccurate or outdated data on acreage of
existing stacks and production capacity, stack closures, and plans for
new stacks; (3) flawed or missing rationale and correlation between the
gypsum dewatering stack area and phosphoric acid manufacturing
capacity; (4) no technical or legal basis for the selection of the 80-
acre cutoff; (5) no consideration given to site-specific variables that
influence the acreage of gypsum dewatering stacks; and (6) failure to
consider impacts from closing an existing stack prior to commissioning
a new stack.
These commenters claimed the term ``gypsum dewatering stack'' is so
broadly and ambiguously defined they are unable to determine the scope
and impact of the proposed area limitation of 80 acres per 100,000 tpy
capacity, or how the proposed limitation would be applied to
facilities. They claimed the EPA's definition includes a wide array of
features that have never before been considered part of the gypsum
dewatering stack (e.g., pumps, piping, all collection and conveyance
systems associated with gypsum to the stack and process wastewater
return to the plant). Commenters argued that the EPA underestimated
stack acreage used in the analysis and that the estimates should be
much larger when the ``total system'' acreage is used. These commenters
stated that using the ``total system'' acreage in the analysis
demonstrates that the EPA significantly underestimated the number of
acres at each facility that would need to be closed. One of these
commenters asked whether a vertical expansion of an existing stack
would be considered a ``new'' facility, and how the proposed work
practice might be evaluated for compliance when surfaces of a
``closed'' facility might be overlapped by an immediately-adjacent
``new'' facility.
Additionally, commenters argued that the EPA's technical rationale
for limiting stack area was based on an arbitrary correlation with
production capacity. One of these commenters said there is no
relationship between gypsum dewatering stack area and phosphoric acid
manufacturing capacity, and that outliers were removed from the
analysis further confirming no quantitative relationship between stack
area and facility capacity. This commenter also asserted that limiting
the size of the gypsum dewatering stacks is not proven to limit HF
emissions.
Furthermore, two commenters claimed the 80-acre limit does not
consider an evaluation of water balance and process water cooling needs
for individual facilities. These commenters pointed out that a flat
area does not require as large of a footprint for its gypsum dewatering
stacks as compared to an area with large topographic relief. One of
these commenters provided examples of two gypsum dewatering stacks
located in mountainous areas that require larger footprints to
construct ponds due to longer runs of pipe, roads, and dike.
Finally, one commenter claimed that an updated acreage-based
analysis would need to account for the transition period between a
stack becoming ``inactive'' and the point in time of ``closure'' so as
not to exceed the acreage limit while constructing a new stack. Another
commenter stated that the startup of a gypsum dewatering stack is a
lengthy process that may take more than a year, and that the ``ratio''
requirement inaccurately assumes simultaneous closure of an old stack
with the opening (i.e., new construction) of a new stack. Another
commenter also contended that construction and closure take years to
complete and occur simultaneously, and that closing a gypsum dewatering
stack before beginning construction on a new stack would require an
entire companion production facility to be idled for an extended period
and impose ``enormous direct and lost opportunity costs . . . such
costs and plant idling are not justified.''
Response. We agree with commenters that the proposed definition of
``gypsum dewatering stack'' is too broad. As we stated in the preamble
to the proposed rule, we intended the proposed ratio limit to apply to
only the ``footprint acreage'' of the gypsum dewatering stacks, which
was deliberately meant to exclude the areas where many supplementary
processes (such as pumps, piping, ditches, drainage conveyances, water
control structures, collection pools, cooling ponds, surge ponds,
auxiliary holding ponds, and any other collection or conveyance system)
are located. Therefore, we did not underestimate stack acreage used in
the gypsum dewatering stack area limitation analysis, nor did we
underestimate the number of acres at each facility that would need to
be closed. However, in an effort to clarify the specific emission
source that we are regulating in the final rule (NESHAP subpart AA), we
have included a new term, ``gypsum dewatering stack system,'' and
revised the definition of ``gypsum dewatering stack'' in the final
rule. We are finalizing ``gypsum dewatering stack system'' to mean
``the gypsum dewatering stack, together with all pumps, piping,
ditches, drainage conveyances, water control structures, collection
pools, cooling ponds, surge ponds, auxiliary holding ponds, regional
holding ponds and any other collection or conveyance system associated
with the transport of gypsum from the plant to the gypsum dewatering
stack, its management at the
[[Page 50402]]
gypsum dewatering stack, and the process wastewater return to the
phosphoric acid production or other process.'' We are finalizing
``gypsum dewatering stack'' to mean ``any defined geographic area
associated with a phosphoric acid manufacturing plant in which gypsum
is disposed of or stored, other than within a fully enclosed building,
container, or tank.'' This revised definition of ``gypsum dewatering
stack'' is based on Florida Administrative Rule 62-273.200 which
regulates phosphogypsum management, and clearly includes any gypsum
disposal pile, as well as the associated gypsum pond (which is also
known as a settling pond, used to deposit the gypsum slurry, and is
often located in the middle of the gypsum disposal pile), but does not
include separate cooling ponds (for which we have retained the proposed
definition of ``cooling pond'' in the NESHAP subpart AA final rule).
Nevertheless, in light of other concerns raised by commenters, we
are not adopting the proposed work practice that limits the size of
active gypsum dewatering stacks, which would have been applicable to
facilities when new gypsum dewatering stacks are constructed.
As we stated in the preamble to the proposed rule, we did not
detect a correlation between gypsum stack dewatering area and
phosphoric acid manufacturing capacity; however, we proposed the size
limit because we believe that reducing the gypsum dewatering stack area
is directly related to reducing HF emissions. We also believed that
phosphoric acid manufacturing capacity was related to the size of
gypsum dewatering stacks and that it was operationally appropriate to
allow large facilities to build larger gypsum dewatering stacks, while
limiting smaller facilities to building a proportionally smaller gypsum
dewatering stack. However, we have now concluded, based on analysis of
public comments and other supplemental information provided, that it is
not feasible to require facilities to close gypsum dewatering stacks
based on a ratio of total active gypsum dewatering stack area (i.e.,
sum of the footprint acreage of all active gypsum dewatering stacks
combined) to annual phosphoric acid manufacturing capacity. As
commenters stated, the gypsum dewatering stack acreage does not relate
to production capacity and, importantly, gypsum dewatering stack
development must be considered in light of the operations of the entire
facility. Factors that affect the size and development of gypsum
dewatering stacks include: (1) The availability and topography of land
near the facility; (2) facilities generate a substantial amount of
gypsum waste in the phosphoric acid manufacturing process; (3) managing
the gypsum waste that is generated is an important operating principle
for all facilities (regardless of phosphoric acid production capacity);
and (4) limiting the gypsum dewatering stack acreage or changing the
way facilities build gypsum dewatering stacks could have a detrimental
impact on a facility's operations. Additionally, we agree with
commenters that closure of a gypsum dewatering stack does not happen
immediately, but rather requires a transitional period that can take
years to complete. During this transitional period, a new stack is
begun, but it may be years before it is fully operational and can
receive all gypsum and slurry from the facility. This transitional
period would make it difficult, if not impossible, for a facility to
comply with the proposed work practice that limits the size of active
gypsum dewatering stacks because the proposed size limit assumed
immediate closure. Since closure does not happen immediately, and there
is no correlation between dewatering stack acreage and phosphoric acid
production, we are not adopting the proposed work practice that limits
the size of active gypsum dewatering stacks.
We are removing the definition of ``closed gypsum dewatering
stack,'' and revising the definition of ``active gypsum dewatering
stack,'' as well as the definitions for when a gypsum dewatering stack
is considered ``new'' or ``existing'' (see sections V.C.3.b.ii and
V.C.3.b.iii of this preamble for further details).
ii. Necessity or Justification of Work Practice Standards for
Fugitive HF Emissions--Comment. Numerous commenters claimed that there
is insufficient technical analysis as to the feasibility and
effectiveness of the control techniques that were proposed as options
(as part of a work practice standard in the form of a management plan)
for controlling fugitive HF emissions from gypsum dewatering stacks and
cooling ponds. One of these commenters supported the EPA's claim that
emissions from gypsum dewatering stacks and cooling ponds would
inherently constitute fugitive emissions, and that conceptually, a work
practice standard is a reasonable approach to emissions control;
however, they challenged the technical basis for the specific control
techniques listed in the proposed management plan. Commenters contended
that the proposed control techniques have not been demonstrated to have
an effect on fugitive HF emissions, and stated the EPA did not quantify
the expected reductions in HF emissions resulting from the proposed
work practice standard for gypsum dewatering stacks and cooling ponds.
A commenter noted that some of the control techniques were derived from
their facility's title V permit and that the EPA needed to recognize
that (a) it is not clear (with a couple of exceptions) that these
control techniques provide any significant emission reductions; (b)
recent information may not support these control techniques providing
emission reductions; and (c) there is considerable uncertainty in the
emissions associated with cooling ponds and gypsum dewatering stacks.
Another commenter argued that the EPA must justify the control
techniques and show that they are not only technically effective, but
also cost-effective and achievable within the industry. Commenters
asserted that only two sources of information were used by the EPA in
its determination of the control techniques that were proposed as
options for controlling fugitive HF emissions in the proposed gypsum
dewatering stack and cooling pond management plan. Commenters also
noted that there is a large amount of uncertainty related to which
specific control techniques are feasible and effective in reducing
fugitive HF emissions. The following paragraphs provide a summary of
the comments that the Agency received on each specific control
technique.
Three commenters opposed the use of submerged discharge pipes and
siphon breaks below the surface of the cooling pond as a fugitive HF
emissions control technique. They claimed that submerging cooling pond
discharge lines for above-grade ponds would create a significant risk
for a siphon effect to occur when a pumping system is shutdown, causing
backpressure on the pump seals back down the line, and, thus, defeating
the purpose of the siphon break. One of these commenters added that
submerging siphon breaks will impede the ability of these devices to
prevent backflow because submersion may interfere with the atmospheric
connection needed to make siphon breaks operate properly.
One commenter stated that although they use a rim ditch (cell)
building technique, it is not an appropriate work practice for reducing
HF emissions, and mentioned that the EPA does not provide data or an
explanation of the linkage between minimizing the gypsum dewatering
stack surface area and reducing emissions. This commenter suggested
that the EPA define the technique as ``a gypsum stack building
[[Page 50403]]
technique where gypsum slurry is deposited along the stack perimeter
with flow directed along a ditch before the liquid flow is conveyed to
the settling compartments.'' Another commenter stated that minimizing
the gypsum pond surface areas is not feasible in Florida, North
Carolina, and Louisiana because gypsum pond surface areas are optimized
to provide annual evaporative water losses necessary to maintain zero
water discharge.
Several commenters also objected to the wetting of the active
gypsum dewatering stack as a fugitive HF emissions control technique
because the technique may be infeasible and counter-productive due to
water balance issues at nearly every affected facility. One commenter
argued that applying fresh water is not feasible (i.e., water trucks
are not feasible or safe; irrigation in the West is not feasible; pipes
are at risk of freezing) and another commenter stated that using
recycled water may actually increase fugitive emissions because HF
resides primarily in residual and make-up waters used to transport the
gypsum slurry to the gypsum dewatering stack. One commenter contended
that determining hot or dry periods is too subjective; therefore, it
would be difficult to know when the control technique would apply.
Another commenter illustrated the uncertainty of wetting of the active
gypsum dewatering stack as a fugitive HF emissions control technique by
identifying two studies with contradicting conclusions (one concluded
that most HF is emitted from aqueous surfaces and trends with solar
radiation, and the other study concluded that drying gypsum is a major
source of ambient fluoride emissions from gypsum storage areas).
One commenter challenged the EPA's lack of evidence on the
effectiveness of applying slaked lime to gypsum dewatering stacks as a
fugitive HF emissions control technique, and claimed that it would not
be feasible, referring to rain as threat to eliminate the potential for
effectiveness. On the contrary, another commenter described how they
apply a lime solution on top of reachable drying gypsum stack areas,
and that the reaction of fluoride with slaked lime does result in the
``tie-up'' of volatile F, although they are not aware of any studies
that have measured or quantified reductions.
In addition, commenters also claimed that enormous costs would be
associated with the fugitive HF emissions control technique requiring
facilities to apply soil caps and vegetation to all side slopes of the
active gypsum dewatering stack up to 50 feet below the stack top. Some
of these commenters mentioned that there are state rules that require
soil caps and side vegetation on side slopes for erosion/water impact
control, but not for the purpose of fugitive HF emissions control.
Furthermore, commenters requested that the closure of a gypsum
dewatering stack not be considered a fugitive HF emissions control
technique. One commenter contended that the EPA should allow the final
cover on a closed stack to consist of a synthetic liner, as this would
achieve the same purpose as a vegetative liner and may be more
appropriate in some instances. Another commenter explained that some
states and the EPA have closure requirements under Resource
Conservation and Recovery Act (RCRA), including, for example,
requirements for long term care practices (beyond 20-50 years); shaping
and configuration of gypsum dewatering stacks; site security. They
suggested that due to these detailed requirements, it would be best to
defer to stack closure requirements within other regulations and not
have NESHAP requirements that involve or require stack closure.
Finally, commenters requested that if the EPA proceeds with a final
rule that includes work practices for reducing fugitive HF emissions
from gypsum dewatering stacks or cooling ponds, the work practices
should include a flexibility mechanism for facilities to use additional
practices not codified during this rulemaking. One commenter asserted
that work practice standards that might commonly be practicable for
other industries are not universally practicable (or legally
permissible) throughout the phosphoric acid and phosphate fertilizer
industries, and some practices might be appropriate for some
facilities, but not others (depending on location, climate, etc.).
Response. We are adopting the proposed work practice standard that
requires owners or operators to prepare, and operate in accordance with
a gypsum dewatering stack and cooling pond management plan; however,
based on analysis of public comments, we are making some changes to the
specific control measures that we proposed as options in the plan for
controlling fugitive HF emissions. In the final rule, the Agency is
using the terminology ``control measures'' in lieu of the proposed
terminology ``control techniques'' because it more accurately describes
the list of options in the rule and avoids confusion with other CAA
programs. We are finalizing standards that will reduce HAP emissions
from gypsum dewatering stacks and cooling ponds because, as explained
in the preamble to the proposed rule, the 1999 Phosphoric Acid
Manufacturing NESHAP (i.e., NESHAP subpart AA) did not regulate
fugitive HF emissions from gypsum dewatering stacks or cooling ponds.
As explained in the preamble to the proposed rule, we are adopting a
work practice standard instead of numeric emission limits because it is
``not feasible to prescribe or enforce an emission standard'' for these
emissions because they ``cannot be emitted through a conveyance
designed and constructed to emit or capture such pollutant'' (see CAA
section 112(h)(2)(A)) as the several hundred acres average size of
these emission sources makes conveyance impractical. The size of these
emission sources also makes it difficult to quantify the emission
reductions that any control measure employed will achieve. However, in
the paragraphs below, we explain how each control measure is feasible
and effective in reducing fugitive HF emissions. We also provide
details on the changes we have made to the gypsum dewatering stack and
cooling pond management plan since proposal. Even after these changes,
the measures are consistent with CAA section 112(d) controls and
reflect a level of performance analogous to a MACT floor.
We noted in the preamble to the proposed rule that we believe that
it is most effective for sources to determine the best practices that
are to be incorporated into their site-specific gypsum dewatering stack
and cooling pond management plan. We also stated in the preamble to the
proposed rule that sources would be required to incorporate control
measures from the list of options being proposed, and we solicited
comment on the proposed site-specific gypsum dewatering stack and
cooling pond management plan. In addition, we made considerable effort
\5\ before and after proposal in identifying a list of control measure
options that encompass enough variety that at least one control measure
option is feasible for at least one of each facility's existing gypsum
dewatering stacks and/or cooling ponds. In fact, we are not aware
[[Page 50404]]
of any facility that does not use a rim ditch (cell) building
technique. Therefore, we disagree with commenters that the options we
have listed for the gypsum dewatering stack and cooling pond management
plan are not technically feasible.
---------------------------------------------------------------------------
\5\ See the following documents which are all available in
Docket ID No. EPA-HQ-OAR-2012-0522): ``USEPA Meeting with The
Fertilizer Institute, July 24, 2013''; ``TFI meeting with USEPA to
discuss RTR for Phosphoric Acid and Phosphate Fertilizer NESHAPs,
September 11, 2014''; ``EPA Meeting Minutes for TFI Discussion March
12, 2015''; ``Summary of Potential Costs for Implementing Phosphate
NESHAPs/Recommendations for Phosphogypsum Stack Work Practices, May
5, 2015''; ``Notes from Meeting with Florida DEP Regarding Gypsum
Dewatering Stack and Cooling Pond Management Plan, March 4, 2015'';
and ``Site Visits to Mosaic Plant City and Mosaic New Wales, March
4, 2015.''
---------------------------------------------------------------------------
Additionally, personnel from the Florida Department of
Environmental Protection (DEP) had concerns regarding how the plan
would be implemented, as well as how a facility would show compliance
with the control measure it chooses (see ``Notes from Meeting with
Florida DEP Regarding Gypsum Dewatering Stack and Cooling Pond
Management Plan, March 4, 2015,'' which is available in Docket ID No.
EPA-HQ-OAR-2012-0522). Therefore, in an effort to improve compliance
demonstration with a facility's site-specific gypsum dewatering stack
and cooling pond management plan, we are including a condition in the
final NESHAP subpart AA rule that requires facilities to submit their
plan for approval to the Administrator. Facilities will be required to
provide details on how they plan to implement and show compliance with
the control measure(s) that they choose. The Administrator will approve
or disapprove the facility's site-specific gypsum dewatering stack and
cooling pond management plan within 90 days after it is received. There
may be a benefit to facilities and permitting authorities for the
gypsum dewatering stack and cooling pond management plan and the title
V major modification application to be submitted and reviewed at the
same time. To change any of the information submitted in the plan, the
facility must submit a revised plan 60 days before the change is to be
implemented in order to allow time for review and approval by the
Administrator before the change is implemented.
We are not including an option in the NESHAP subpart AA final rule,
as commenters requested, that would provide a flexibility mechanism for
facilities to use additional practices not codified during this
rulemaking. This type of flexibility does not provide regulatory
certainty that is needed for both industry and the EPA.
Although some commenters opposed using a submerged discharge pipe
(with necessary siphon breaks to a level below the surface of the pond)
as a fugitive HF emissions control measure, we believe submerging a
discharge pipe can be appropriate and effective for reducing emissions
from process water discharges into a cooling pond, although some
facilities may not choose this option. Moreover, we agree with
commenters that submerging siphon breaks could impede the ability of
these devices to prevent backflow; therefore, we are removing this
requirement from the final rule. On a recent site visit (see ``Site
Visits to Mosaic Plant City and Mosaic New Wales, March 4, 2015,''
which is available in Docket ID No. EPA-HQ-OAR-2012-0522), we noted
strong vapor odors coming from splash operations occurring at a non-
submerged pipe that was discharging process water into a cooling pond.
According to AP-42, Chapter 5.2--Transportation and Marketing of
Petroleum Liquids (01/95), significant turbulence and vapor/liquid
contact that occur during splash discharge operations will result in
higher levels of vapor generation and emissions loss compared to using
a submerged discharge operation. Liquid turbulence is controlled
significantly during submerged discharge operations, resulting in much
lower vapor generation than encountered during splash discharge
operations. We believe this demonstrates that submerging the pipe is an
effective technique for mitigating HF emissions, and we are therefore
retaining this option for cooling ponds.
However, we are removing the option of submerging a discharge pipe
that is associated with the gypsum pond because it is not a feasible
option due to high solids volume in the slurry. (A gypsum pond, also
called a settling pond, often is located in the middle of a gypsum
disposal pile and receives waste gypsum slurry.) Based on information
received from industry after the public comment period ended for the
proposal (see Docket ID No. EPA-HQ-OAR-2012-0522-0048), it is much more
likely for this particular pipe to become clogged, creating
backpressure on pump seals. Submerging the discharge pipe under water
in the gypsum pond creates a potential restriction against the
discharging slurry that could get worse as solids build up around and
against the end of the pipe. The discharge pipe for the gypsum pond is
also routinely moved, which complicates submersing it.
As we stated earlier in our response, we are not aware of any
facility that uses a gypsum dewatering stack building technique that is
different from rim ditch (cell) building. With regard to commenters'
assertions that the EPA did not provide data or explain the link
between minimizing the gypsum dewatering stack surface area and
reducing fugitive HF emissions, we believe that using the rim ditch
technique over the lifespan of a gypsum dewatering stack will reduce
the surface area of the gypsum pond and thereby reduce fugitive HF
emissions. Fugitive HF emissions are calculated using an emission
factor that is directly related to the total acreage from the gypsum
dewatering stack, which includes the pond surface area (tons HF per
acre per year); therefore, minimizing the pond surface area would
minimize HF emissions. The rim ditch (cell) building technique is
mainly used for gypsum dewatering stack stability since inner and outer
dikes are used to create a rim ditch that provides better protection
against overflow of the gypsum pond. However, as rim ditches are filled
with slurry, the gypsum pond area will gradually decrease within each
cell, thereby shrinking the amount of surface area of the pond that is
exposed to the atmosphere (reducing the amount of fugitive HF
emissions). An alternative to the rim ditch technique is to simply
discharge gypsum slurry into the gypsum pond. With this technique,
there is no inner dike to control slurry flow and the pond surface area
would not be reduced as quickly or consistently. This increased surface
area would allow greater potential for fugitive HF emissions due to the
larger amount of surface water exposed to the atmosphere. We are
revising this control measure option in the NESHAP subpart AA final
rule to clarify that owners or operators must minimize the surface area
of the gypsum pond associated with the active gypsum dewatering stack
(and not the surface area of the active gypsum dewatering stack as we
had proposed) by using a rim ditch (cell) building technique or other
building technique. This clarification also addresses industry's
suggestion to reword the control measure in response to a meeting that
occurred after the public comment period closed (see ``EPA Meeting
Minutes for TFI Discussion March 12, 2015,'' and ``Summary of Potential
Costs for Implementing Phosphate NESHAPs/Recommendations for
Phosphogypsum Stack Work Practices, May 5, 2015,'' which are both
available in Docket ID No. EPA-HQ-OAR-2012-0522). Moreover, in this
same correspondence that occurred after the public comment period
closed, industry provided a suggestion for the definition of ``rim
ditch.'' We agree with industry's suggested definition; however, we
believe the definition more appropriately covers the meaning of ``rim
ditch (cell) building technique'' and not just ``rim ditch.'' We are
including this definition in the final rule for ``rim ditch (cell)
building technique'' in an effort to clarify what we mean by this
control measure. The
[[Page 50405]]
final rule defines ``rim ditch (cell) building technique'' as a gypsum
dewatering stack construction technique that utilizes inner and outer
dikes to direct gypsum slurry flow around the perimeter of the stack
before directing the flow and allowing settling of finer materials into
the settling compartment. For the purpose of this definition, the rim
ditch (cell) building technique includes the compartment startup phase
when gypsum is deposited directly into the settling compartment in
preparation for ditch construction, as well as the step-in or terminal
phases when most solids must be directed to the settling compartment
prior to stack closure. Decant return ditches are not rim ditches.
Based on commenters' objection to wetting active gypsum dewatering
stacks as a fugitive HF emissions control measure, and additional
discussion with industry (see ``EPA Meeting Minutes for Simplot
Discussion April 1, 2015,'' which is available in Docket ID No. EPA-HQ-
OAR-2012-0522), we determined that the proposed rule was not clear on
how this control measure would be used. This control measure is not
applied to the side slopes of the gypsum dewatering stacks, and instead
is used on certain gypsum areas within cells of a gypsum dewatering
stack. According to one facility located in arid climate (see ``EPA
Meeting Minutes for Simplot Discussion April 1, 2015,'' which is
available in Docket ID No. EPA-HQ-OAR-2012-0522), these areas may be
more susceptible to drying out in warmer months due to higher surface
temperatures of the gypsum dewatering stack; therefore, a system of
weirs can be used to help direct gypsum pond water (not fresh water) to
these areas to keep them wet. We agree with the commenter who pointed
out that that applying water to a gypsum stack may actually increase
fugitive emissions because HF resides primarily in the water used to
transport the gypsum slurry to the gypsum dewatering stack. We realize
that this option might increase the surface area of the gypsum pond
water which conflicts with our understanding that minimizing surface
area of the gypsum pond will minimize HF emissions. Therefore, we are
not adopting this proposed control measure in the NESHAP subpart AA
final rule.
In response to a commenter's assertion that there is lack of
evidence of the effectiveness of applying slaked lime to gypsum
dewatering stacks as a fugitive HF emissions control measure, we
received information after the public comment period ended (see Docket
ID No. EPA-HQ-OAR-2012-0522-0048) that at least one facility uses this
technique to help meet its state ambient air standard for F. This
commenter stated that, based on data from their site-specific ambient
air monitoring, they apply a lime solution to their gypsum dewatering
stack areas during periods where they are close to violating their 30-
day state ambient air standard for F, measured as HF, in order to stay
below the standard. Slaked lime can precipitate fluorides from gypsum
dewatering stacks and cooling ponds, thus reducing the availability of
fluorides in solution that could then be released into the air during
evaporation. This is an example of the type of detail that the
Administrator may require be included in the facility's site-specific
plan (in addition to how compliance would be demonstrated) before it
could be approved. We have clarified in the final rule that if this
control measure is chosen, then the plan must include the method used
to determine the specific locations slaked lime is applied. The plan
must also include the methods used to determine the quantity of, and
when to apply, slaked lime (e.g., slaked lime may be applied to achieve
a state ambient air standard for F, measured as HF).
With respect to the measure involving application of soil caps and
vegetation to side slopes of a gypsum dewatering stack, on recent site,
visits personnel from Mosaic and the Florida DEP had concerns that this
control measure was too specific in that it could be difficult for
facilities to demonstrate compliance with the ``50 feet below the stack
top'' requirement as well as the requirement to apply soil caps and
vegetation to all side slopes (see ``Site Visits to Mosaic Plant City
and Mosaic New Wales, March 4, 2015,'' and ``Notes from Meeting with
Florida DEP Regarding Gypsum Dewatering Stack and Cooling Pond
Management Plan, March 4, 2015,'' which are available in Docket ID No.
EPA-HQ-OAR-2012-0522). We recognize that applying soil caps and
vegetation to side slopes of a gypsum dewatering stack is an ongoing
process that continuously changes over time based on facility-specific
operations. Therefore, we have revised this control measure option in
the NESHAP subpart AA final rule to acknowledge that this technique
will only be applied to portions of the side slopes that are no longer
active on a gypsum dewatering stack instead of all side slopes up to 50
feet below the top of the gypsum dewatering stack. We also have revised
this option to allow the use of a synthetic cover in lieu of soil caps
and vegetation. Furthermore, we expect that if a facility chose to use
this specific control measure in their plan, the Administrator may
require details on schedule, and how the portion of side slopes that
received soil caps and vegetation, or a synthetic cover, is determined
(in addition to how compliance would be demonstrated), before the plan
could be approved. Therefore, we have clarified in the final rule that
the plan must include the method used to determine the specific
locations of soil caps and vegetation, or synthetic cover, and specify
the acreage and locations where soil caps and vegetation, or synthetic
cover, is applied. The plan must also include a schedule describing
when soil caps and vegetation, or synthetic cover, is to be applied.
Additionally, we believe that this control measure creates a
barrier on the surface of the gypsum dewatering stack side slopes that
reduces HF emissions; therefore, we disagree with commenters' assertion
that applying soil caps and vegetation may not be an effective option
for fugitive HF emissions control. The Florida DEP has used this
control measure as part of its overall management of fluorides from
gypsum dewatering stacks; and Wyoming has approved this control measure
in a facility's title V permit as an optional method for reducing
fugitive fluoride emissions. We also disagree with a request \6\ to
reword this control measure to require a gypsum dewatering stack
construction and operation plan because the commenter did not provide
any justification on how this activity reduces fugitive HF emissions
from gypsum dewatering stacks.
---------------------------------------------------------------------------
\6\ See ``EPA Meeting Minutes for TFI Discussion March 12,
2015,'' and ``Summary of Potential Costs for Implementing Phosphate
NESHAPs/Recommendations for Phosphogypsum Stack Work Practices, May
5, 2015,'' which are both available in Docket ID No. EPA-HQ-OAR-
2012-0522.
---------------------------------------------------------------------------
We disagree with commenters' requests to exclude closure from the
list of measures for controlling fugitive HF emissions from gypsum
dewatering stacks. We believe that closing a gypsum dewatering stack is
one of the best solutions for reducing fugitive HF emissions because it
permanently reduces the emissions from the greatest contributing
source. However, we are revising this control measure option in the
NESHAP subpart AA final rule to allow a facility to design its own
closure requirement plan, provided that the closure requirements, at a
minimum, contain: (1) A specific trigger mechanism for when owners or
operators must begin the closure process on the gypsum dewatering
stack, and (2) a requirement to install a final cover. As with all
gypsum dewatering stack and
[[Page 50406]]
cooling pond management plans, this closure requirement must be
submitted to the Agency for approval. Although we are not identifying a
specific trigger mechanism in the final rule, one example of a trigger
mechanism is a facility-specified length of time where the gypsum
dewatering stack is inactive and no longer receives gypsum (i.e., once
the gypsum dewatering stack stops receiving gypsum for a period of
time, the facility must begin closing it). Also, we are clarifying that
a final cover means the materials used to cover the top and sides of a
gypsum dewatering stack upon closure. This addresses commenters request
that the EPA should allow the final cover on a closed stack to consist
of a synthetic liner. Finally, in light of our decision to revise the
control measure option for closing a gypsum dewatering stack, we are
also removing the definition of a ``closed gypsum dewatering stack''
from the NESHAP subpart AA final rule. Since the revised language
relies on a specific trigger mechanism for when owners or operators
must begin the closure process on the gypsum dewatering stack, the
definition of a ``closed gypsum dewatering stack'' is no longer
necessary in the final rule. Because we are removing the definition of
a ``closed gypsum dewatering stack'' from the final rule, we are
revising the definition of an ``active gypsum dewatering stack.'' In
the NESHAP subpart AA final rule, an ``active gypsum dewatering stack''
means a gypsum dewatering stack that is currently receiving gypsum,
received gypsum within the last year, or is part of the facility's
water management system. A gypsum dewatering stack that is considered
closed by a state authority is not considered an active gypsum
dewatering stack.
As we have stated before, the final list of NESHAP subpart AA
control measures is exhaustive enough that a facility has a number of
options for selecting a control measure that would be feasible for
their particular operations. We assume that facilities would choose the
lowest cost option, and that all facilities are using at least one of
the control measure options already (e.g., we are not aware of any
facilities that do not use a rim ditch (cell) building technique).
Therefore, we disagree with the commenters' claim that enormous costs
would be incurred if they were required to apply soil caps and
vegetation to all side slopes of the active gypsum dewatering stack up
to 50 feet below the stack top. We are not requiring that facilities
implement this control measure since this specific control technique is
not a requirement, but instead an option for how a facility may
demonstrate compliance with the work practice standards for fugitive HF
emissions from the gypsum management system.
iii. Requirement to Use At Least Two of the Fugitive HF Emissions
Control Measures--Comment. One commenter requested that the EPA
eliminate the ``dual practice'' approach for new sources. Two
commenters declared that the requirement to implement ``at least two of
the control techniques'' listed for ``each regulated gypsum dewatering
stack and cooling pond'' is not possible without a broader list that
includes at least two practices for cooling ponds. Additionally, with
regard to closing an active gypsum dewatering stack as a control
technique option, the commenter contended that giving an owner of a new
gypsum dewatering stack the option of closing it in tandem with a
mandatory second control technique is ``nonsensical'' because the ``new
stack would immediately have to be closed to implement the practice.''
Another commenter wanted clarification as to whether the lateral
expansion of an existing gypsum dewatering stack is considered a new
stack, and thus would trigger the proposed work practice standards
related to the size of active gypsum dewatering stacks and production
ratio. The commenter also sought clarification as to whether at least
two of the control techniques be used in the gypsum dewatering stack
and cooling pond management plan for controlling fugitive HF emissions
would be required.
Response. We agree with the commenter that the proposed requirement
for new gypsum dewatering stacks and cooling ponds to implement ``at
least two of the control techniques'' listed for ``each'' regulated
``gypsum dewatering stack and cooling pond,'' would make compliance for
cooling ponds impossible for new sources without a broader list with at
least two control measures for cooling ponds. In the final rule, the
Agency is using the terminology ``control measures'' in lieu of the
proposed terminology ``control techniques'' because it more accurately
describes the list of options in the rule and avoids confusion with
other CAA programs. As stated in a previous response, in an effort to
clarify the specific emission source that we are regulating in the
final rule (NESHAP subpart AA), we have included a new term, ``gypsum
dewatering stack system,'' (see sections V.C.3.b.i of this preamble for
further details) in the final rule. This revision also clarifies our
original intent that the two control measure options that a facility
selects can be for any combination of gypsum dewatering stacks and/or
cooling ponds in the gypsum dewatering stack system. For example, if a
facility operates a cooling pond considered a new source, the facility
may choose to not implement the control measure option requiring a
submerged discharge pipe for the new cooling pond, and instead
implement two control measures at one or more gypsum dewatering stacks
no matter whether they be considered a new or existing source.
Furthermore, we have revised the control measure option for closing a
gypsum dewatering stack (see section V.C.3.b.ii of this preamble for
further details). Because of this change to the NESHAP subpart AA final
rule, there is no longer a requirement to immediately close the active
gypsum dewatering stack in tandem with a mandatory second control
measure option.
Lastly, the Agency has revised the definitions in the NESHAP
subpart AA final rule for when a gypsum dewatering stack is considered
``new'' or ``existing'' in order to address whether a lateral expansion
of an existing gypsum dewatering stack is considered a new gypsum
dewatering stack. The revised definitions in the final rule also deal
with a concern one commenter raised during the comment period about
triggering the proposed regulation for a ``new'' source each time they
rotate the functionality of their three gypsum dewatering stack sites
at their facility (this topic was also discussed after the comment
period closed, see ``USEPA Meeting Minutes for PCS Aurora Discussion
(2.2.2015),'' which is available in Docket ID No. EPA-HQ-OAR-2012-
0522). We are revising the NESHAP subpart AA final rule such that a
gypsum dewatering stack or cooling pond is considered ``new'' if it
meets two criteria: (1) It was constructed or reconstructed after
August 19, 2015, and (2) it was required to obtain a permit by a state
authority for the construction or reconstruction. Some lateral
expansions may build beyond a facility's existing permitted capacity
(and design dimensions of the gypsum dewatering stack); therefore,
these lateral expansions would be considered ``new'' in the final rule
because the facility would be required to obtain (or revise) their
existing permitted capacity (and design dimensions). Because of this
change in the NESHAP subpart AA final rule, we are also revising the
criteria for when a gypsum dewatering stack or cooling pond is
considered ``existing.'' Specifically, a gypsum dewatering stack or
cooling pond is
[[Page 50407]]
considered ``existing'' if it meets one of two criteria: (1) It was
constructed or reconstructed on or before August 19, 2015, or (2) it
was constructed or reconstructed after August 19, 2015 and it was not
required to obtain a permit by a state authority for the construction
or reconstruction.
iv. Fugitive HF Emissions Control Measure Considerations for
Cooling Ponds--Comment. One commenter referenced a 1978 EPA document:
``Evaluation of Emissions and Control Techniques for Reducing Fluoride
Emissions from Gypsum Ponds in the Phosphoric Acid Industry'' and
questioned why the EPA proposed work practice standards focused solely
on gypsum dewatering stacks, while the EPA has in the past studied and
documented more work practices for controls of cooling pond emissions,
which are not discussed as alternatives to the proposed rule. Another
commenter requested that if EPA keeps cooling ponds as part of the
gypsum dewatering stack and cooling pond management plan, then EPA
should provide more than one work practice that could be implemented at
a cooling pond. They suggested that EPA add a control measure option
(for cooling ponds) that would require developing a plan to optimize
the size of cooling ponds to address fugitive HF emissions (as
appropriate based on the conditions at the facility).
In addition, another commenter suggested additional control measure
options for reducing fugitive HF emissions from cooling ponds. This
commenter suggested EPA include an option to develop and implement a
plan for dredging cooling ponds which helps maintain cooling capacity,
and, therefore, can reduce fugitive emissions by reducing the vapor
pressure of fluoride in the pond water. This commenter also suggested
EPA include an option to implement a system for the recovery of
fluoride for water that is directed to cooling ponds. The commenter
pointed out that one of its facilities has the capability to recover
fluoride as hydrofluorosilicic acid during the phosphoric acid
evaporation process. The commenter stated that this recovery process is
operated as needed to meet the market demand for hydrofluorosilicic
acid. Finally, the commenter suggested EPA include an option to
implement a system for the removal of fluoride for water that is
directed to cooling ponds (for example, by adding lime to increase the
pH).
Response. We are aware of the 1978 EPA document, ``Evaluation of
Emissions and Control Techniques for Reducing Fluoride Emissions from
Gypsum Ponds in the Phosphoric Acid Industry,'' and the six potential
control techniques it examines for reducing fluoride emissions from
gypsum ponds. These six potential control techniques include: (1) Use
of the ``Kidde'' process; (2) use of the ``Swift'' process; (3) use of
lime to raise pH; (4) dry conveyance of gypsum, (5) pretreatment of ore
by calcining; and (6) changing the entire phosphoric acid production
process to a ``hemi/dehydrate'' process. The 1978 EPA document
clarifies that the first four of these potential control techniques
could also reduce fluoride emissions from cooling ponds. The ``Swift,''
``Kidde,'' and ``hemi/dehydrate'' processes each use byproduct fluoride
in the WPPA to produce hydrofluorosilicic acid (an acid generally used
in fluoridation of drinking water, but also has other industry uses) or
ammonium silicofluoride. We are aware of at least two facilities that
are equipped and capable of making hydrofluorosilicic acid; however, it
is not clear which process they use, nor is it clear if either facility
is actively making hydrofluorosilicic acid. However, facilities have
expressed that production of hydrofluorosilicic acid for the primary
purpose of controlling HF emissions is not practical. Facilities that
produce hydrofluorosilicic acid seek to sell the product for use in
water fluoridation.\7\ In fact, one commenter stated that their
recovery process is operated as needed to meet the market demand for
hydrofluorosilicic acid. Facilities would not produce this product in
the absence of a market demand, as the hydrofluorosilicic acid would be
another waste stream that would need to be disposed of. Therefore, we
do not believe this to be a reasonable control technique option for
fugitive HF emissions from these sources.
---------------------------------------------------------------------------
\7\ http://www.cdc.gov/fluoridation/factsheets/engineering/wfadditives.htm.
---------------------------------------------------------------------------
We have determined that using lime (or any other caustic substance)
to raise the pH of liquid discharged into the cooling pond could be a
feasible control measure option for reducing fluoride emissions from
cooling ponds; therefore, we are including this option in the NESHAP
subpart AA final rule. The control measure option simultaneously raises
the pH of the cooling pond water and lowers the concentration of
soluble F, and, thus reducing the concentration of fluoride (including
HF) that could be potentially evaporated into the atmosphere. Based on
information provided in the 1978 EPA document, a greater than 90
percent emission reduction in fluoride can be achieved by raising the
pond water from pH 1.4 to pH 3.9. In the final rule, if this control
measure is chosen, then the plan must include: the method used to raise
the pH of the liquid discharged into the cooling pond, the target pH
value (of the liquid discharged into the cooling pond) expected to be
achieved by using the method, and the analyses used to determine and
support the raise in pH. Moreover, this control measure is similar to
an option that industry suggested in response to a meeting that
occurred after the public comment period closed (see ``EPA Meeting
Minutes for TFI Discussion March 12, 2015,'' and ``Summary of Potential
Costs for Implementing Phosphate NESHAPs/Recommendations for
Phosphogypsum Stack Work Practices, May 5, 2015,'' which are both
available in Docket ID No. EPA-HQ-OAR-2012-0522). Industry suggested
including an option that would require providing inputs to the gypsum
dewatering stack system to react with and precipitate fluoride
compounds to insoluble forms.
With regard to the remaining potential control techniques
identified in the 1978 EPA document (i.e., dry conveyance of gypsum and
pretreatment of ore by calcining), we have determined that these
control techniques are not likely to be used by industry because
significant process changes would be required. Furthermore, with regard
to pretreatment of ore by calcining, the 1978 EPA document states that
off-gases from pretreating ore would still need to be scrubbed to
remove F, and the scrubbing liquid from this process would likely be
disposed of in a cooling pond (which would defeat the purpose of this
technique). Therefore, we are not finalizing the NESHAP subpart AA
final rule to include these two control measure options for controlling
fugitive HF emissions from cooling ponds.
Lastly, we agree with a commenter's request to add a control
measure option (for cooling ponds) that would require developing a plan
to optimize the size of cooling ponds to address fugitive HF emissions
(as appropriate based on the conditions at the facility); therefore, we
are including this option in the NESHAP subpart AA final rule. However,
in order for a facility to be able to use this control measure option,
its cooling pond evaluation must result in a reduction in overall
cooling pond surface area. Fugitive HF emissions are calculated using
an emission factor that is directly related to gypsum dewatering stack
and pond surface area (tons HF per acre per year); therefore,
minimizing
[[Page 50408]]
the surface area of the cooling pond(s) would minimize HF emissions. On
a recent site visit (see ``Site Visits to Mosaic Plant City and Mosaic
New Wales, March 4, 2015,'' which is available in Docket ID No. EPA-HQ-
OAR-2012-0522), we noticed that one company evaluated whether a
reduction in the size of its cooling ponds could still support
additional water due to rainfall and plant process water needs.
However, the result of these evaluations did not lead to a change in
size of its cooling ponds, and thus did not lead to a reduction in
fugitive HF emissions from the cooling ponds. In the final rule, if
this control measure is chosen, then the facility-specific evaluation
plan must be certified by an independent licensed professional engineer
or similarly qualified individual, and include the method used to
reduce the total cooling pond footprint, the analyses used to determine
and support the reduction in the total cooling pond surface area, and
the amount of total cooling pond surface area that was reduced due to
the facility-specific evaluation plan. Furthermore, we agree with the
commenter who stated dredging cooling ponds is a good practice for
maintaining cooling capacity. With regard to the commenter's request to
include this activity (i.e., dredging cooling ponds) as a specific
control measure option,\8\ we determined that this activity could be
considered in the cooling pond evaluation; however, the evaluation
would still need to lead to a change in size of the surface area of the
cooling pond for it to qualify as a control measure in the final rule.
---------------------------------------------------------------------------
\8\ Industry also suggested this control measure as an option to
reducing fugitive HF emissions from cooling ponds in response to a
meeting that occurred after the public comment period closed (see
``EPA Meeting Minutes for TFI Discussion March 12, 2015,'' and
``Summary of Potential Costs for Implementing Phosphate NESHAPs/
Recommendations for Phosphogypsum Stack Work Practices, May 5,
2015,'' which are both available in Docket ID No. EPA-HQ-OAR-2012-
0522).
---------------------------------------------------------------------------
We also evaluated an additional control measure option suggested by
industry in response to a meeting that occurred after the public
comment period closed (see ``EPA Meeting Minutes for TFI Discussion
March 12, 2015,'' and ``Summary of Potential Costs for Implementing
Phosphate NESHAPs/Recommendations for Phosphogypsum Stack Work
Practices, May 5, 2015,'' which are both available in Docket ID No.
EPA-HQ-OAR-2012-0522). Industry suggested including the option to
``operate the cooling pond systems to adjust the active cooling surface
area to address weather conditions, seasonal cooling needs and
associated production changes. Cooling circuit adjustments may be
accomplished through utilization of either fixed or floating flow
diversion devices or by changing flows such that some of the heated
water is diverted away from portions of the ponded area.'' However, we
are not including this option in the final rule because it is not clear
how the option reduces fugitive HF emissions from cooling ponds.
v. Excluding Cooling Ponds from Management Plan--Comment. One
commenter requests that the EPA revise the regulatory language in
proposed 40 CFR 63.602 (d) through (f) that refers to each ``gypsum
dewatering stack and cooling pond'' to instead refer only to each
``gypsum dewatering stack.'' The commenter stated that the regulatory
direction seems to encompass ponds that are not part of a ``gypsum
dewatering stack.'' Another commenter claimed the rule implies that
control measure options apply to cooling ponds distinctly from gypsum
dewatering stacks. An additional commenter alleged that work practice
standards should not apply to cooling ponds that are physically
separate from gypsum stacks. This commenter pointed out that only one
practice (submerging the discharge pipe) relates to cooling ponds, and
because of the requirement to implement at least one practice for each
``gypsum dewatering stack and cooling pond,'' then cooling ponds that
fall within the proposed definition of a gypsum dewatering stack
seemingly could choose to submerge the discharge pipe at the pond, or
they could implement other techniques from the list.
Response. The NESHAP subpart AA final rule clarifies that the
gypsum dewatering stack and cooling pond management plan is intended to
cover both gypsum dewatering stacks and cooling ponds. In response to a
previous comment, we have included a new term ``gypsum dewatering stack
system,'' revised the definition of ``gypsum dewatering stack'' to
exclude cooling ponds, and have retained the proposed definition of
``cooling pond'' in the final rule (see section V.C.3.b.i of this
preamble for further details).
4. What is the rationale for our final approach pursuant to CAA
sections 112(d)(2), 112(d)(3), and 112(h)?
For the reasons provided above and in the preamble for the proposed
rule, we are finalizing our proposal to eliminate the use of PM as a
surrogate for Hg and are adding Hg and total fluoride emission limits
for phosphate rock calciners to the NESHAP subpart AA final rule.
For the reasons provided above, we are making the revisions,
clarifications, and corrections noted in section V.C.2 in the NESHAP
subpart AA final rule.
D. NSPS Review for the Phosphoric Acid Manufacturing Source Category
The NSPS review focused on the emission limitations that have been
adequately demonstrated to be achieved in practice, taking into account
the cost of achieving such reduction and any non-air quality health and
environmental impact and energy requirements. Determining the BSER that
has been adequately demonstrated and the emission limitations achieved
in practice necessarily involves consideration of emission reduction
methods in use at existing phosphoric acid manufacturing plants. To
determine the BSER, the EPA performed an extensive review of several
recent sources of information, including a thorough search of the RACT/
BACT/LAER Clearinghouse (RBLC), section 114 data received from
industry, and other relevant sources.
Our review considered the emission limitations that are currently
achieved in practice, and found that more stringent standards are not
achievable for this source category. When evaluating the emissions from
various process lines, we observed differences in emissions levels, but
did not identify any patterns in emission reductions based on control
technology configuration. More information concerning our NSPS review
can be found in the memorandum, ``CAA Section 111(b)(1)(B) and
112(d)(6) Reviews for the Phosphoric Acid Manufacturing and Phosphate
Fertilizer Production Source Categories.'' Though some of the sources
are emitting at levels well below the current NSPS, other sources are
not. We evaluated emissions based on control technologies and practices
used by facilities, and found that the same technologies and practices
yielded different results for different facilities. Therefore, we
determined that we cannot conclude that new and modified sources would
be able to achieve a more stringent NSPS. As explained in the proposed
rule, all Phosphoric Acid Manufacturing NSPS (under subpart T and
subpart U) emission sources, and the control technologies that would be
employed, are the same as those for the NESHAP regulating phosphoric
acid plants, such that we reached the same conclusion that there are no
identified developments in technology or practices that results in
cost-effective emission
[[Page 50409]]
reductions strategies. Therefore, we are finalizing our determination
that revisions to NSPS subpart T and subpart U standards are not
appropriate pursuant to CAA section 111(b)(1)(B).
E. Startup, Shutdown, and Malfunction Provisions for the Phosphoric
Acid Manufacturing Source Category
1. What SSM provisions did we propose for the Phosphoric Acid
Manufacturing source category?
In its 2008 decision in Sierra Club v. EPA, 551 F.3d 1019 (D.C.
Cir. 2008), the U.S. Court of Appeals for the District of Columbia
Circuit vacated portions of two provisions in the EPA's CAA section 112
regulations governing the emissions of HAP during periods of SSM.
Specifically, the Court vacated the SSM exemption contained in 40 CFR
63.6(f)(1) and 40 CFR 63.6(h)(1), holding that under section 302(k) of
the CAA, emissions standards or limitations must be continuous in
nature and that the SSM exemption violates the CAA's requirement that
some CAA section 112 standards apply continuously.
We proposed to eliminate the SSM exemption in NESHAP subpart AA.
Consistent with Sierra Club v. EPA, the EPA proposed standards in this
rule that apply at all times. We also proposed to revise appendix A of
subpart AA (the General Provisions Applicability Table) in several
respects as is explained in more detail below. For example, we proposed
to eliminate the incorporation of the General Provisions' requirement
that the source develop an SSM plan. We also proposed to eliminate and
revise certain recordkeeping and reporting related to the SSM exemption
as described in detail in the proposed rule and summarized again here.
In proposing the standards in this rule, the EPA took into account
startup and shutdown periods and, for the reasons explained below,
proposed work practice standards for periods of startup and shutdown in
lieu of numeric emission limits. CAA section 112(h)(1) states that the
Administrator may promulgate a design, equipment or operational work
practice standard in those cases where, in the judgment of the
Administrator, it is not feasible to prescribe or enforce an emission
standard. CAA section 112(h)(2)(B) further defines the term ``not
feasible'' in this context to apply when ``the application of
measurement technology to a particular class of sources is not
practicable due to technological and economic limitations.''
Startup and shutdown periods at phosphoric acid manufacturing
facilities generally only last between 30 minutes and 6 hours. Because
of the variability and the relatively short duration, compared to the
time needed to conduct a performance test, which typically requires a
full working day, the EPA has determined that it is not feasible to
prescribe a numeric emission standard for these periods. Furthermore,
according to information provided by industry, it is possible that the
feed rate (i.e., equivalent P2O5 feed, or rock
feed) can be zero during startup and shutdown periods. During these
periods, it is not feasible to consistently enforce the emission
standards that are expressed in terms of lb of pollutant/ton of feed.
Although we requested information on emissions and the operation of
control devices during startup and shutdown periods in the CAA section
114 survey issued to the Phosphoric Acid Manufacturing source category,
we did not receive any emissions data collected during a startup and
shutdown period (nor did we receive data during public comment of the
proposed rule), and we do not expect that these data exist. However,
based on the information for control device operation received in the
survey, we concluded that the control devices could be operated
normally during periods of startup or shutdown. Also, we believe that
the emissions generated during startup and shutdown periods are lower
than during steady-state conditions because the amount of feed
materials introduced to the process during those periods is lower
compared to normal operations. Therefore, if the emission control
devices are operated during startup and shutdown, then HAP emissions
will be the same or lower than during steady-state operating
conditions.
Consequently, we proposed a work practice standard rather than an
emissions limit for periods of startup or shutdown. We proposed that
control devices used on the various process lines in this source
category are effective at achieving desired emission reductions
immediately upon startup; therefore, during startup and shutdown
periods, we proposed that sources begin operation of any control
device(s) in the production unit prior to introducing any feed into the
production unit. We also proposed that sources must continue operation
of the control device(s) through the shutdown period until all feed
material has been processed through the production unit.
Periods of startup, normal operations and shutdown are all
predictable and routine aspects of a source's operations. Malfunctions,
in contrast, are neither predictable nor routine. Instead, they are, by
definition, sudden, infrequent and not reasonably preventable failures
of emissions control, process or monitoring equipment (40 CFR 63.2)
(definition of malfunction). The EPA interprets CAA section 112 as not
requiring emissions that occur during periods of malfunction to be
factored into development of CAA section 112 standards. Under CAA
section 112, emission standards for new sources must be no less
stringent than the level ``achieved'' by the best controlled similar
source and for existing sources generally must be no less stringent
than the average emission limitation ``achieved'' by the best
performing 12 percent of sources in the category. There is nothing in
CAA section 112 that directs the EPA to consider malfunctions in
determining the level ``achieved'' by the best performing sources when
setting emission standards. As the U.S. Court of Appeals for the
District of Columbia Circuit has recognized, the phrase ``average
emissions limitation achieved by the best performing 12 percent of''
sources ``says nothing about how the performance of the best units is
to be calculated.'' Nat'l Ass'n of Clean Water Agencies v. EPA, 734
F.3d 1115, 1141 (D.C. Cir. 2013). While the EPA accounts for
variability in setting emission standards, nothing in CAA section 112
requires the Agency to consider malfunctions as part of that analysis.
A malfunction should not be treated in the same manner as the type of
variation in performance that occurs during routine operations of a
source. A malfunction is a failure of the source to perform in a
``normal or usual manner'' and no statutory language compels EPA to
consider such events in setting CAA section 112 standards.
Further, accounting for malfunctions in setting emission standards
would be difficult, if not impossible, given the myriad different types
of malfunctions that can occur across all sources in the category and
given the difficulties associated with predicting or accounting for the
frequency, degree and duration of various malfunctions that might
occur. As such, the performance of units that are malfunctioning is not
``reasonably'' foreseeable. See, e.g., Sierra Club v. EPA, 167 F.3d
658, 662 (D.C. Cir. 1999) (``The EPA typically has wide latitude in
determining the extent of data-gathering necessary to solve a problem.
We generally defer to an agency's decision to proceed on the basis of
imperfect scientific information, rather than to `invest the resources
to conduct the perfect study.' ''). See also Weyerhaeuser v. Costle,
590 F.2d 1011,
[[Page 50410]]
1058 (D.C. Cir. 1978) (``In the nature of things, no general limit,
individual permit, or even any upset provision can anticipate all upset
situations. After a certain point, the transgression of regulatory
limits caused by `uncontrollable acts of third parties,' such as
strikes, sabotage, operator intoxication or insanity, and a variety of
other eventualities, must be a matter for the administrative exercise
of case-by-case enforcement discretion, not for specification in
advance by regulation.''). In addition, emissions during a malfunction
event can be significantly higher than emissions at any other time of
source operation. For example, if an air pollution control device with
99 percent removal goes off-line as a result of a malfunction (as might
happen if, for example, the bags in a baghouse catch fire) and the
emission unit is a steady-state type unit that would take days to
shutdown, the source would go from 99 percent control to zero control
until the control device was repaired. The source's emissions during
the malfunction would be 100 times higher than during normal
operations, and the emissions over a 4-day malfunction period would
exceed the annual emissions of the source during normal operations. As
this example illustrates, accounting for malfunctions could lead to
standards that are not reflective of (and significantly less stringent
than) levels that are achieved by a well-performing non-malfunctioning
source. It is reasonable to interpret CAA section 112 to avoid such a
result. The EPA's approach to malfunctions is consistent with CAA
section 112 and is a reasonable interpretation of the statute.
In the event that a source fails to comply with the applicable CAA
section 112(d) standards as a result of a malfunction event, the EPA
would determine an appropriate response based on, among other things,
the good faith efforts of the source to minimize emissions during
malfunction periods, including preventative and corrective actions, as
well as root cause analyses to ascertain and rectify excess emissions.
The EPA would also consider whether the source's failure to comply with
the CAA section 112(d) standard was, in fact, sudden, infrequent, not
reasonably preventable and was not instead caused in part by poor
maintenance or careless operation 40 CFR 63.2 (definition of
malfunction).
If the EPA determines in a particular case that an enforcement
action against a source for violation of an emission standard is
warranted, the source can raise any and all defenses in that
enforcement action, and the federal district court will determine what,
if any, relief is appropriate. The same is true for citizen enforcement
actions. Similarly, the presiding officer in an administrative
proceeding can consider any defense raised and determine whether
administrative penalties are appropriate.
In summary, the EPA interpretation of the CAA and, in particular,
CAA section 112 is reasonable and encourages practices that will avoid
malfunctions. Administrative and judicial procedures for addressing
exceedances of the standards fully recognize that violations may occur
despite good faith efforts to comply and can accommodate those
situations.
To address the U.S. Court of Appeals for the District of Columbia
Circuit vacatur of portions of the EPA's CAA section 112 regulations
governing the emissions of HAP during periods of SSM, Sierra Club v.
EPA, 551 F.3d 1019 (D.C. Cir. 2008), we proposed to revise and add
certain provisions to the Phosphoric Acid Manufacturing rule. As
described in detail below, we proposed to revise the General Provisions
table (appendix A) to change several references related to requirements
that apply during periods of SSM. We also proposed to add other
provisions to the Phosphoric Acid Manufacturing rule as described
below.
a. 40 CFR 63.608(b) General Duty. We proposed to revise the entry
for 40 CFR 63.6(e)(1)(i) and (e)(1)(ii) in the General Provisions table
(appendix A) by changing the ``yes'' in column three to ``no.'' Section
63.6(e)(1)(i) describes the general duty to minimize emissions. Some of
the language in that section is no longer necessary or appropriate in
light of the elimination of the SSM exemption. We proposed instead to
add general duty regulatory text at 40 CFR 63.608(b) that reflects the
general duty to minimize emissions while eliminating the reference to
periods covered by an SSM exemption. The current language in 40 CFR
63.6(e)(1)(i) characterizes what the general duty entails during
periods of SSM. With the elimination of the SSM exemption, there is no
need to differentiate between normal operations, startup and shutdown
and malfunction events in describing the general duty. Therefore, the
language the EPA proposed does not include that language from 40 CFR
63.6(e)(1). We also proposed to revise the entry for 40 CFR
63.6(e)(1)(ii) in the General Provisions table (appendix A) by changing
the ``yes'' in column three to ``no.'' Section 63.6(e)(1)(ii) imposes
requirements that are not necessary with the elimination of the SSM
exemption or are redundant of the general duty requirement being added
at 40 CFR 63.608(b).
b. SSM Plan. We proposed to revise the entry for 40 CFR 63.6(e)(3)
in the General Provisions table (appendix A) by changing the ``yes'' in
column three to ``no.'' Generally, these paragraphs require development
of an SSM plan and specify SSM recordkeeping and reporting requirements
related to the SSM plan. As noted, the EPA proposed to remove the SSM
exemptions. Therefore, affected units will be subject to an emission
standard during such events. The applicability of a standard during
such events will ensure that sources have ample incentive to plan for
and achieve compliance and thus the SSM plan requirements are no longer
necessary.
c. Compliance with Standards. We proposed to revise the entry for
40 CFR 63.6(f) in the General Provisions table (appendix A) by changing
the ``yes'' in column three to ``no.'' The current language of 40 CFR
63.6(f)(1) exempts sources from non-opacity standards during periods of
SSM. As discussed above, the Court in Sierra Club v. EPA vacated the
exemptions contained in this provision and held that the CAA requires
that some CAA section 112 standard apply continuously. Consistent with
Sierra Club v. EPA, the EPA proposed to revise standards in this rule
to apply at all times.
d. 40 CFR 63.606 Performance Testing. We proposed to revise the
entry for 40 CFR 63.7(e)(1) in the General Provisions table (appendix
A) by changing the ``yes'' in column three to ``no.'' Section
63.7(e)(1) describes performance testing requirements. The EPA instead
proposed to add a performance testing requirement at 40 CFR 63.606(d).
The performance testing requirements that were proposed differ from the
General Provisions performance testing provisions in several respects.
The proposed regulatory text does not allow testing during startup,
shutdown, or malfunction. The proposed regulatory text does not include
the language in 40 CFR 63.7(e)(1) that restated the SSM exemption and
language that precluded startup and shutdown periods from being
considered ``representative'' for purposes of performance testing.
Furthermore, as in 40 CFR 63.7(e)(1), performance tests conducted under
this subpart should not be conducted during malfunctions because
conditions during malfunctions are often not representative of
operating conditions.
e. Monitoring. We proposed to revise the entry for 40 CFR
63.8(c)(1)(i) and (iii) in the General Provisions table by changing the
``yes'' in column three to
[[Page 50411]]
``no.'' The cross-references to the general duty and SSM plan
requirements in those subparagraphs are not necessary in light of other
requirements of 40 CFR 63.8 that require good air pollution control
practices (40 CFR 63.8(c)(1)) and that set out the requirements of a
quality control program for monitoring equipment (40 CFR 63.8(d)).
We proposed to revise the entry for 40 CFR 63.8(d)(3) in the
General Provisions table (appendix A) by changing the ``yes'' in column
three to ``no.'' The final sentence in 40 CFR 63.8(d)(3) refers to the
General Provisions' SSM plan requirement, which is no longer
applicable. The EPA proposed to add to the rule at 40 CFR 63.608(c)(3)
text that is identical to 40 CFR 63.8(d)(3), except that the final
sentence is replaced with the following sentence: ``You must include
the program of corrective action required under Sec. 63.8(d)(2) in the
plan.''
f. 40 CFR 63.607 Recordkeeping. We proposed to revise the entry for
40 CFR 63.10(b)(2)(i) in the General Provisions table (appendix A) by
changing the ``yes'' in column three to ``no.'' Section 63.10(b)(2)(i)
describes the recordkeeping requirements during startup and shutdown.
These recording provisions are no longer necessary because the EPA
proposed that recordkeeping and reporting applicable to normal
operations will apply to startup and shutdown. In the absence of
special provisions applicable to startup and shutdown, such as a
startup and shutdown plan, there is no reason to retain additional
recordkeeping for startup and shutdown periods.
We proposed to revise the entry for 40 CFR 63.10(b)(2)(ii) in the
General Provisions table (appendix A) by changing the ``yes'' in column
three to ``no.'' Section 63.10(b)(2)(ii) describes the recordkeeping
requirements during a malfunction. The EPA proposed to add such
requirements to 40 CFR 63.607(b). The regulatory text we proposed to
add differs from the General Provisions it is replacing in that the
General Provisions requires the creation and retention of a record of
the occurrence and duration of each malfunction of process, air
pollution control and monitoring equipment. The EPA proposed that this
requirement apply to any failure to meet an applicable standard and
that the source record the date, time and duration of the failure
rather than the ``occurrence.'' The EPA also proposed to add to 40 CFR
63.607(b) a requirement that sources keep records that include a list
of the affected source or equipment and actions taken to minimize
emissions, an estimate of the volume of each regulated pollutant
emitted over the applicable standard and a description of the method
used to estimate the emissions. Examples of such methods would include
product-loss calculations, mass balance calculations, measurements when
available or engineering judgment based on known process parameters.
The EPA proposed requiring that sources keep records of this
information to ensure that there is adequate information to allow the
EPA to determine the severity of any failure to meet a standard, and to
provide data that may document how the source met the general duty to
minimize emissions when the source has failed to meet an applicable
standard.
We proposed to revise the entry for 40 CFR 63.10(b)(2)(iv) in the
General Provisions table (appendix A) by changing the ``yes'' in column
three to ``no.'' When applicable, the provision requires sources to
record actions taken during SSM events when actions were inconsistent
with their SSM plan. The requirement is no longer appropriate because
SSM plans will no longer be required. The requirement previously
applicable under 40 CFR 63.10(b)(2)(iv)(B) to record actions to
minimize emissions and record corrective actions is now applicable by
reference to 40 CFR 63.607.
We proposed to revise the entry for 40 CFR 63.10(b)(2)(v) in the
General Provisions table (appendix A) by changing the ``yes'' in column
three to ``no.'' When applicable, the provision requires sources to
record actions taken during SSM events to show that actions taken were
consistent with their SSM plan. The requirement is no longer
appropriate because SSM plans will no longer be required.
We proposed to revise the entry for 40 CFR 63.10(c)(15) in the
General Provisions table (appendix A) by changing the ``yes'' in column
three to ``no.'' The EPA proposed that 40 CFR 63.10(c)(15) no longer
apply. When applicable, the provision allows an owner or operator to
use the affected source's SSM plan or records kept to satisfy the
recordkeeping requirements of the SSM plan, specified in 40 CFR
63.6(e), to also satisfy the requirements of 40 CFR 63.10(c)(10)
through (12). The EPA proposed to eliminate this requirement because
SSM plans would no longer be required, and, therefore, 40 CFR
63.10(c)(15) no longer serves any useful purpose for affected units.
g. 40 CFR 63.607 Reporting. We proposed to revise the entry for 40
CFR 63.10(d)(5) in the General Provisions table (appendix A) by
changing the ``yes'' in column three to ``no.'' Section 63.10(d)(5)
describes the reporting requirements for startups, shutdowns and
malfunctions. To replace the General Provisions reporting requirement,
the EPA proposed to add reporting requirements to 40 CFR 63.607. The
replacement language differs from the General Provisions requirement in
that it eliminates periodic SSM reports as a stand-alone report. We
proposed language that requires sources that fail to meet an applicable
standard at any time to report the information concerning such events
in the excess emission report already required under this rule. We
proposed that the report must contain the number, date, time, duration
and the cause of such events (including unknown cause, if applicable),
a list of the affected source or equipment, an estimate of the volume
of each regulated pollutant emitted over any emission limit, and a
description of the method used to estimate the emissions (e.g.,
product-loss calculations, mass balance calculations, direct
measurements or engineering judgment based on known process
parameters). The EPA proposed this requirement to ensure that adequate
information is available to determine compliance, to allow the EPA to
determine the severity of the failure to meet an applicable standard,
and to provide data that may document how the source met the general
duty to minimize emissions during a failure to meet an applicable
standard.
The proposed rule eliminates the cross reference to 40 CFR
63.10(d)(5)(i) that contains the description of the previously-required
SSM report format and submittal schedule from this section. We proposed
that these specifications would no longer be necessary because the
events will be reported in otherwise required reports with similar
format and submittal requirements. We proposed that owners or operators
no longer be required to determine whether actions taken to correct a
malfunction are consistent with an SSM plan because the plans would no
longer be required.
We proposed to revise the entry for 40 CFR 63.10(d)(5)(ii) in the
General Provisions table (appendix A) by changing the ``yes'' in column
three to ``no.'' Section 63.10(d)(5)(ii) describes an immediate report
for SSM when a source failed to meet an applicable standard but did not
follow the SSM plan. We proposed that we would no longer require owners
and operators to report when actions taken during a startup, shutdown,
or malfunction were not consistent with an SSM plan because the plans
would no longer be required.
[[Page 50412]]
2. How did the SSM provisions change for the Phosphoric Acid
Manufacturing source category?
We are finalizing the proposed work practice standards for periods
of startup and shutdown; however, in consideration of comments received
during the public comment period for the proposed rulemaking (as
discussed in sections V.E.3.a and V.E.3.b of this preamble), we are
making changes to this work practice in order to clarify the standard
applies in lieu of numeric emission limits and to clarify how
compliance with the standard is demonstrated. Additionally, as
discussed in section V.E.3.c of this preamble, we added a definition of
``startup'' and ``shutdown'' in the final rule to specify when startup
begins and ends, and when shutdown begins and ends.
3. What key comments did we receive on the SSM provisions, and what are
our responses?
We received comments regarding the proposed revisions to remove the
SSM exemptions for the Phosphoric Acid Manufacturing source category,
and the proposed work practice standards for periods of startup and
shutdown. The following is a summary of some of the comments specific
to the proposed work practice standards and our response to those
comments. Other comments and our specific responses to those comments
can be found in the Comment Summary and Response document available in
the docket for this action (EPA-HQ-OAR-2012-0522).
a. Work Practice Standard In Place Of Emission Limits--Comment. One
commenter argued that the EPA should specify that the proposed work
practices for plant startup and shutdown periods apply ``in lieu of''
any other emission standards, and that such periods should not be
counted for testing, monitoring, or operating parameter requirements.
The commenter noted that the proposed rule at 40 CFR 63.602(h) requires
the use of work practices ``to demonstrate compliance with any emission
limits'' during periods of startup and shutdown. The commenter agrees
with the EPA's conclusion that it is not feasible to apply numeric
limits to startup and shutdown because certain variables required to
calculate emissions would be zero during such periods. The commenter
also agreed with the EPA that existing emission control devices would
still be effective during periods of startup or shutdown, if activated.
However, the commenter recommended that the rule should clarify that
startup and shutdown events should not be required to comply with the
monitoring and operating parameter requirements because startup and
shutdown events generally are not representative of operating
conditions for other compliance purposes, such as emissions testing.
Instead, the commenter, as well as a second commenter, recommended
that, because the startup and shutdown periods are not representative,
the rule should only require that (1) all emission control devices be
kept active, and (2) owners and operators follow the general duty to
control emissions, and owners and operators should not be required to
monitor operating parameters during startup and shutdown periods.
The commenter argued that the approach in the proposed rule at 40
CFR 63.602(h) to require the use of work practices ``to demonstrate
compliance with any emission limits'' during periods of startup and
shutdown is ``directly inconsistent'' with the approach that the EPA
has applied to other source categories, where such practices clearly
were prescribed ``in lieu of'' numeric emission limits that would
otherwise apply. (The commenter cites, for example, 78 FR 10015,
February 12, 2013.) According to the commenter, the EPA made it clear
in other industries' rules that such work practice standards apply ``in
place of'' or ``in lieu of'' numeric standards, including with respect
to monitoring and recordkeeping requirements. (See id. at 10013 and
10015.) The commenter argues that according to the preamble language
cited for those other industries, ``there will no longer be a numeric
emission standard applicable during startup and shutdown,'' and the EPA
recognizes that ``the recordkeeping requirement must change to reflect
the content of the work practice standard''(Id. at 10014).
Therefore, the commenter recommended that the EPA should clearly
explain that work practices are not applied to ``demonstrate
compliance'' with numeric limits under subpart AA, which the EPA
acknowledges are ``not feasible'' for startup and shutdown periods,
and, instead, the work practices should be written to apply ``in lieu
of'' the numeric limits during those periods. The commenter argues that
without this clarification, it will appear that both the numeric
standards and the work practice standards would apply during startup
and shutdown. The commenter suggests that this can be corrected in the
rule by using the ``in lieu of'' language used for other industries.
Response. The commenter is correct that our intention at proposal
was that the numeric emission limits would not apply during periods of
startup and shutdown, but that facilities would comply with the work
practice instead. We did not intend for the work practice to be a
method to demonstrate compliance with the emission limit. We are
replacing the phrasing ``to demonstrate compliance'' with ``in lieu
of'' as this language is more consistent with our original intent.
Accordingly, in the final rule, 40 CFR 63.602(f) specifies that the
emission limits of 40 CFR 63.602(a) do not apply during periods of
startup and shutdown. Instead, owners and operators must follow the
work practice specified in 40 CFR 63.602(f). See section V.E.3.b of
this preamble for our response to commenters' argument that owners and
operators should not be required to monitor operating parameters during
startup and shutdown periods.
b. Applicability Of Operating Limits--Comment. Two commenters
recommended that the EPA amend the rule to make clear that the work
practice standards for startup and shutdown also apply in lieu of the
parametric monitoring requirements set forth in subpart AA and make
explicit that parametric operating requirements do not apply during
times of startup and shutdown.
One commenter argued that when the EPA established the flow rate
and pressure drop parametric monitoring requirements in its 1999 final
rule, the EPA concluded that requiring continuous monitoring of these
parameters ``help[ed] assure continuous compliance with the emission
limit'' (64 FR 31365, June 10, 1999). The commenter also asserted that
the rules specify that ``[t]he emission limitations and operating
parameter requirements of this subpart do not apply during periods of
startup, shutdown, or malfunction . . .'' (40 CFR 63.600(e)). The
commenter argued that this was a reasonable action because the
operating parameter ranges are established during annual performance
tests, and these tests cannot be performed during startup and shutdown
conditions.
The commenter suggested that in the proposed rule, the EPA exempted
compliance with the emission limits during startup and shutdown
periods, imposed work practice standards in lieu thereof, and retained
the prohibition on conducting a performance test during periods of
startup or shutdown (79 FR 66570 (proposed 40 CFR 63.606(d)). The
commenter suggested that the proposed rule is silent on the
applicability of the parametric monitoring requirements during startup
and shutdown. The commenter asserted that because the parametric
monitoring provisions
[[Page 50413]]
provide an inference of compliance with the emission limits (64 FR
31365, June 10, 1999), and these emission limits do not apply during
startup and shutdown, the commenter concluded that the parametric
monitoring provisions similarly should not apply during startups and
shutdowns.
The commenters pointed to two recent EPA NESHAP rulemakings to
support their conclusion. First, the commenters argued that in its
industrial, commercial and institutional boilers and process heaters
NESHAP reconsideration proposal (hereinafter, the ``Boiler NESHAP''),
the EPA, responding to a comment soliciting clarification ``that the
operating limits and opacity limits do not apply during periods of
startup and shutdown,'' stated that with the finalization of work
practice standards, ``EPA agrees that the requested clarification is
what was intended in the final rule'' (76 FR 80598 and 80615, December
23, 2011). The commenters asserted that to this end, in its response to
the reconsideration, the EPA made clear that affected sources must
comply with ``all applicable emissions and operating limits at all
times the unit is operating except for periods that meet the
definitions of startup and shutdown in this subpart, during which times
you must comply with these work practices'' (78 FR 7138 and 7142,
January 31, 2013). The commenters noted that in the Boiler NESHAP
regulations, the EPA required the implementation of work practice
standards in lieu of compliance with the operating parameter
requirements during startup and shutdown by (1) Excluding periods of
startup and shutdown from the averaging period (Id. at 7187, 40 CFR
63.7575, the definition of a 30-day rolling average'' excludes ``hours
during startup and shutdown''), and (2) expressly stating that the
``standards'' (the emission limits and operating requirements) do not
apply during periods of startup or shutdown. (Id. at 7163, 40 CFR
63.7500(f), titled ``What emission limitations, work practice
standards, and operating limits must I meet?'' applies ``at all times
the affected unit is operating, except during periods of startup and
shutdown during which time you must comply only with Table 3 of this
subpart.'')
Second, the commenters argued that in its Portland Cement NESHAP,
the EPA specified an operating limit for kilns, identified as a
temperature limit established during a performance test, and that the
temperature limit applied at all times the raw mill is operating,
``except during periods of startup and shutdown'' (78 FR 10039,
February 12, 2013, 40 CFR 63.1346(a)(1)). Further, for the continuous
monitoring requirements, including operating limits, the Portland
Cement NESHAP required operating of the monitoring system at all times
the affected source is operating, ``[e]xcept for periods of startup and
shutdown'' (Id. at 10041, 40 CFR 63.1348(b)(1)(ii)).
The commenters argued that given the EPA's conclusion in the
proposed rule that the emission limits should not apply during startup
and shutdown, and because the parametric monitoring requirements are
established during a performance test (which cannot be performed during
a startup or a shutdown) and used to infer compliance with the emission
limits, the EPA should make clear in the final rule that the operating
parameters requirements do not apply during startup or shutdown. The
commenter recommended that the EPA should make this explicit: (1) In
the operating and monitoring requirement section of subpart AA
(proposed 40 CFR 63.605), and (2) by defining the averaging period
(currently daily) as excluding periods of startup and shutdown
(proposed 40 CFR part 63, subpart AA, Table 4.) As an alternative, the
commenters recommended that if the EPA continues to require compliance
with the parametric monitoring requirements during startup and shutdown
periods, then the EPA should adopt a longer averaging period, from
daily to 30 days, to allow for the effects of startups and shutdowns to
be reduced by a longer period of steady-state operations. The commenter
noted that the Boiler NESHAP has a 30-day averaging period for pressure
drop and liquid flow rate, and excludes periods of startup and shutdown
from the averaging period (40 CFR 63.7575, definition of ``30-day
rolling average'' and 40 CFR part 63, subpart DDDDD, Table 4.) The
commenter stated that a 30-day averaging period would be substantially
more stringent than the Boiler NESHAP approach since it would include
periods of startup and shutdown, while at the same time avoid
misleading ``exceedances'' caused by the inclusion of periods of
startup and shutdown compared to daily average parametric limits.
Response. We disagree with the commenters about the applicability
of the operating limits. Based on these comments, we have clarified in
the final rule at 40 CFR 63.602(f) that to comply with the work
practice during periods of startup and shutdown, facilities must
monitor the operating parameters specified in Table 3 to subpart AA and
comply with the operating limits specified in Table 4 of subpart AA.
The purpose of the work practice is to ensure that the air pollution
control equipment that is used to comply with the emission limit during
normal operations is operated during periods of startup and shutdown.
Monitoring of control device operating parameters is necessary to
demonstrate compliance with the work practice. We have concluded that
it is reasonable for the control device at phosphoric acid processes to
meet the same operating limits during startup and shutdown that apply
during normal operation, and that it is not necessary to specify
different averaging times for periods of startup and shutdown. Meeting
the operating limits of Table 4 of subpart AA will ensure that owners
and operators meet the General Duty requirement to operate and maintain
the affected source and associated air pollution control equipment in a
manner consistent with safety and good air pollution control practices
for minimizing emissions.
The analogies that the commenters made to the Industrial Boiler
NESHAP and the Portland Cement NESHAP are not relevant to this
rulemaking. In each rulemaking, we consider the feasibility of applying
standards during startup and shutdown based on relevant process
considerations for each source category, the pollutants regulated, and
control devices on which the rule is based. In developing this rule, we
obtained information on the operation of control devices during startup
and shutdown periods in the CAA section 114 survey issued to the
phosphoric acid manufacturing industry. Based on survey results, we
concluded that for this source category, control devices (i.e.,
absorbers and WESP) could be operated during periods of startup and
shutdown. We found no indication that process operations during startup
and shutdown would interfere with the ability to operate the relevant
control devices according to good engineering practice. Moreover, the
commenters provided no technical justification as to why a different
operating limit is needed during startup and shutdown.
Regarding the comparison to the Industrial Boiler NESHAP, the
operation of boilers and their associated control devices are different
than phosphoric acid plants. While boiler control devices do not have
to comply with specific operating limits during startup or shutdown,
they must meet a work practice that includes firing clean fuels,
operating relevant control devices (e.g., absorbers) as expeditiously
as possible, and monitoring the applicable operating parameters (e.g.,
flow rate) to demonstrate that the control devices are being operated
properly. The EPA
[[Page 50414]]
currently is reconsidering the control requirements for industrial
boilers during startup and shutdown (80 FR 3090, January 21, 2015). In
the proposed action on reconsideration, we pointed out that some of the
control devices used for boilers cannot be operated during the full
duration of startup and shutdown because of safety concerns and the
possibility of control equipment degradation due to fouling and
corrosion. The control devices used for phosphoric acid production do
not pose these same risks. Likewise, the fact the Portland Cement
NESHAP does not require monitoring of kiln temperature during startup
and shutdown is not relevant. The Portland Cement NESHAP requires
maintaining a kiln temperature as part of the MACT operating limit. The
operating limit for the Portland Cement NESHAP does not apply during
startup and shutdown because it is not physically possible to maintain
a constant temperature during startup and shutdown of a kiln. In
contrast, the feasibility of operating the control devices used to
control HAP emissions from phosphoric acid manufacturing is not limited
by specific process operating conditions. Therefore, it is feasible to
operate the devices during startup and shutdown, and we have determined
that it is reasonable to do so considering cost, nonair health and
environmental impacts, and energy requirements.
c. Definition Of Startup And Shutdown--Comment. Several commenters
argued that the EPA's proposed work practice standard for periods of
startup and shutdown failed to account for how equipment in the
phosphoric acid industry works. In order to comply with the proposed
startup and shutdown requirements, the operator must begin operation of
any control device(s) being used at the affected source prior to
introducing any feed into the affected source and continue operation of
the control device(s) through the shutdown period until all feed
material has been processed through the affected source. The commenters
noted that it is not feasible to process all feed material from a
process prior to shutting down most equipment at a facility. For
example, the phosphoric acid reactors and beds in the calciners may not
be able to process all the feed material in them prior to shutdown and
there would always still be feed material left in the equipment even
after it is shutdown. The same would be true for nearly all process
units in the industry. The commenters requested that the EPA revise 40
CFR 63.602(h) to require compliance with the work practice standard
only up to the point in time when no more feed or in-process materials
are being introduced into the production unit.
Two commenters agreed with other commenters that it is not feasible
to base the conclusion of a ``shutdown'' on the point at which all feed
has ``been processed.'' Instead, they suggested that the EPA should
clarify the work practice standard of keeping all emission control
equipment active during shutdowns. The commenters reported that
facilities in the industry consider the commencement of ``shutdown'' as
the moment at which the plant ceases adding feed to the affected
process, rather than basing shutdown on when all feed materials have
been processed through the process. The commenters recommended that the
EPA should define ``shutdown'' to begin when the facility ceases adding
feed to an affected process line, and to conclude when the affected
process line equipment is deactivated, even though some feed or
residues may still be present within particular parts of the process.
One of the commenters also noted that it is common practice to have
short-term shutdown of process inputs for temporary maintenance work
(including work on emission control equipment) where the entire system
is not emptied. In these cases, feed of phosphoric acid and ammonia to
the process is suspended as is flow from the reactor to the granulator.
The commenter argued that because the source of fluoride to the system
has ceased and dust generating material flows are suspended, there
should be no significant source of emissions to control, and it is not
necessary to require the use of control devices until all feed material
has been processed. Instead, the commenter recommended that an affected
entity should be allowed to turn off control devices when reactor and
granulator feeds have been stopped, unless the system is being emptied,
in which case control devices should be required as long as the
material handling system is in operation.
Response. We agree with the commenters that the rule needs to have
a more precise definition of startup and shutdown that more clearly and
reasonably establishes the times when the work practice applies and
when the emission limits apply. Accordingly, we added a definition of
``startup'' and ``shutdown'' in the definitions section of the final
rule to specify when startup begins and ends, and when shutdown begins
and ends.
Based on additional information provided by industry (see ``Email
Correspondence Received After Comment Period re Startup Shutdown (May
5, 2015),'' which is available in Docket ID No. EPA-HQ-OAR-2012-0522),
we are including a definition of startup in the final rule. The final
rule defines startup as commencing when any feed material is first
introduced into an affected source and ends when feed material is fully
loaded into the affected source. Regarding shutdown, we agree with the
commenters that it is not feasible to process all feed material from a
process prior to shutting down most equipment at a facility. Such
requirement would imply that the control device must be operated after
the shutdown ends. The final rule defines shutdown as commencing when
the facility ceases adding feed to an affected source and ends when the
affected source is deactivated, regardless of whether feed material is
present in the affected source. This definition will address concerns
about temporary shutdowns as well as shutdowns of longer duration.
In addition, the final rule at 40 CFR 63.602(f) specifies that any
control device used at the affected source must be operated during the
entire period of startup and shutdown, and must meet the operating
limits in Table 4 of the final rule.
4. What is the rationale for our final decisions for the SSM
provisions?
For the reasons provided above and in the preamble for the proposed
rule, we are finalizing the proposed revisions to the General
Provisions table (appendix A of NESHAP subpart AA) to change several
references related to requirements that apply during periods of SSM.
For these same reasons, we are also finalizing the addition of the
following proposed provisions to NESHAP subpart AA: (1) Work practice
standards for periods of startup and shutdown in lieu of numeric
emission limits; (2) the general duty to minimize emissions at all
times; (3) performance testing conditions requirements; (4) site-
specific monitoring plan requirements; and (5) malfunction
recordkeeping and reporting requirements.
F. Other Changes Made to the Phosphoric Acid Manufacturing NESHAP and
NSPS
1. What other changes did we propose for the Phosphoric Acid
Manufacturing NESHAP and NSPS?
a. Clarifications to Applicability and Certain Definitions--i.
NESHAP Subpart AA. As stated in the preamble to the proposed rule, to
ensure the emission standards reflect inclusion of HAP emissions from
all sources in the source category, we proposed to amend the
[[Page 50415]]
definitions of WPPA process line, SPA process line, and PPA process
line to include relevant emission points, including clarifiers and
defluorination systems at WPPA process lines, and oxidation reactors at
SPA production lines. We also proposed removing text from the
applicability section that is duplicative of the revised definitions.
We also proposed revising the term ``gypsum stack'' to ``gypsum
dewatering stack'' in order to help clarify the meaning of this
fugitive emission source, and to alleviate any potential misconception
that the ``stack'' is a point source. Other changes we proposed
included the addition of definitions for ``cooling pond,'' ``phosphoric
acid defluorination process,'' ``process line,'' and ``raffinate
stream.''
ii. NSPS Subpart T. As stated in the preamble to the proposed rule,
to ensure the emission standards we proposed reflected inclusion of
total fluoride emissions from all sources in the defined source
category, we proposed to amend the definition of WPPA plant to include
relevant emission points, including clarifiers and defluorination
systems. We also proposed to remove text from the applicability section
that is duplicative of the revised definitions.
iii. NSPS Subpart U. To ensure the emission standards we proposed
reflected inclusion of total fluoride emissions from all sources in the
defined source category, we proposed to amend the definition of SPA
plant to include relevant emission points, including oxidation
reactors. We also proposed to remove text from the applicability
section that is duplicative of the revised definitions.
b. Testing, Monitoring, Recordkeeping and Reporting --i. NESHAP
Subpart AA. As stated in the preamble to the proposed rule, to provide
flexibility, we proposed several monitoring options, including pressure
and temperature measurements, as alternatives to monitoring of absorber
differential pressure. We also proposed monitoring the absorber inlet
gas flow rate along with the influent absorber liquid flow rate (and
determining liquid-to-gas ratio) in lieu of monitoring only the
absorber inlet liquid flow rate.
In addition, we proposed removing the requirement that facilities
may not implement new operating parameter ranges until the
Administrator has approved them, or 30 days have passed since
submission of the performance test results. We proposed that facilities
must immediately comply with new operating ranges when they are
developed and submitted; and new operating ranges must be established
using the most recent performance test conducted by a facility, which
allows for changes in control device operation to be appropriately
reflected.
As stated in the preamble to the proposed rule, we modified the
language for the conditions under which testing must be conducted to
require that testing be conducted at ``maximum representative operating
conditions'' for the process.\9\
---------------------------------------------------------------------------
\9\ Based on the EPA memorandum, ``Issuance of the Clean Air Act
National Stack Testing Guidance,'' dated April 27, 2009.
---------------------------------------------------------------------------
In keeping with the general provisions for CMS (including CEMS and
continuous parameter monitoring system (CPMS)), we proposed the
addition of a site-specific monitoring plan and calibration
requirements for CMS. Provisions were also proposed that included
electronic reporting of stack test data. We also proposed modifying the
format of NESHAP subpart AA to reference tables for emissions limits
and monitoring requirements.
Finally, we proposed HF standards in NESHAP subpart AA by
translating the current total fluoride limits (lb total F/ton
P2O5 feed) into HF limits (lb HF/ton
P2O5 feed). To comply with HF standards, we
proposed that facilities use EPA Method 320.
ii. NSPS Subpart T. We proposed new monitoring and recordkeeping
requirements for any WPPA plant that commences construction,
modification, or reconstruction after November 7, 2014 to ensure
continuous compliance with the standard. As stated in the preamble to
the proposed rule, to ensure that the process scrubbing system is
properly maintained over time; ensure continuous compliance with
standards; and improve data accessibility, we proposed the owner or
operator establish an allowable range for the pressure drop through the
process scrubbing system. We also proposed that the owner or operator
keep records of the daily average pressure drop through the process
scrubbing system, and keep records of deviations.
For consistency with terminology used in the associated NESHAP
subpart AA, we proposed changing the term ``process scrubbing system''
to ``absorber'' in NSPS subpart T.
iii. NSPS Subpart U. We proposed new monitoring and recordkeeping
requirements for any SPA plant that commences construction,
modification or reconstruction after November 7, 2014 to ensure
continuous compliance with the standard. As stated in the preamble to
the proposed rule, to ensure that the process scrubbing system is
properly maintained over time; ensure continuous compliance with
standards; and improve data accessibility, we proposed the owner or
operator establish an allowable range for the pressure drop through the
process scrubbing system. We also proposed that the owner or operator
keep records of the daily average pressure drop through the process
scrubbing system, and keep records of deviations.
For consistency with terminology used in the associated NESHAP
subpart AA, we proposed changing the term ``process scrubbing system''
to ``absorber'' in NSPS subpart U.
2. How did the provisions regarding these other proposed changes to the
Phosphoric Acid Manufacturing NESHAP and NSPS change since proposal?
a. Clarifications to Applicability and Certain Definitions--i.
NESHAP Subpart AA. In consideration of comments received during the
public comment period for the proposed rulemaking, we are adopting the
proposed clarifications for oxidation reactors as discussed in section
V.F.3.a.i of this preamble; however, we are also revising the
definition of oxidation reactor in the final rule to clarify that
oxidizing agents may include: Nitric acid, ammonium nitrate, or
potassium permanganate. Also, in consideration of comments received
(see section V.F.3.a.ii of this preamble for details), we are not
adopting the proposed clarifications for defluorination systems and
clarifiers.
We have not made any change to the proposed revision to rename
``gypsum stack'' to ``gypsum dewatering stack.'' We have also not made
any changes to the proposed definitions for ``cooling pond'' and
``raffinate stream''; however, we are removing the proposed definitions
for ``phosphoric acid defluorination process'' and ``process line'' for
reasons discussed in sections V.F.3.a.ii and V.F.3.a.iii of this
preamble, respectively.
Finally, we are removing the proposed language ``includes, but is
not limited to'' in the definitions of WPPA, SPA, and PPA process lines
for reasons discussed in section V.F.3.a.iv of this preamble.
ii. NSPS Subpart T. In consideration of comments received (see
section V.F.3.a.ii of this preamble for details), we are not adopting
the proposed clarifications for defluorination systems and clarifiers.
We are also removing the proposed language ``includes, but is not
limited to'' in the definitions of WPPA plant for reasons discussed in
section V.F.3.a.iv of this preamble.
[[Page 50416]]
iii. NSPS Subpart U. In consideration of comments received during
the public comment period for the proposed rulemaking, we are adopting
the proposed clarifications for oxidation reactors as discussed in
section V.F.3.a.i of this preamble; however, we are also revising the
proposed definition of oxidation reactor in the final rule to clarify
that oxidizing agents may include: Nitric acid, ammonium nitrate, or
potassium permanganate. We are also removing the proposed language
``includes, but is not limited to'' in the definitions of SPA plant for
reasons discussed in section V.F.3.a.iv of this preamble.
b. Testing, Monitoring, Recordkeeping and Reporting--i. NESHAP
Subpart AA. We have not made any changes in our proposed determination
that pressure drop is not an appropriate monitoring parameter for
absorbers that are designed to operate with pressure drops of 5 inches
of water column or less. However, in consideration of comments received
during the public comment period for the proposed rulemaking, we are
not adopting the proposed options to monitor: (1) The temperature at
the wet scrubber gas stream outlet and pressure at the liquid inlet of
the absorber, or (2) the temperature at the scrubber gas stream outlet
and scrubber gas stream inlet. Instead, we have revised Table 3 of
NESHAP subpart AA to require liquid-to-gas ratio monitoring for low-
energy absorbers, and influent liquid flow and pressure drop monitoring
for high-energy absorbers; and we are keeping liquid-to-gas ratio
monitoring as an option for high-energy absorbers in the final rule.
(See section V.F.3.b.i and V.F.3.b.ii of this preamble for details.)
In addition to these revisions, we are making corrections at 40 CFR
63.607(a) to clarify the procedures for establishing a new operating
limit based on the most recent performance test. We are also revising
the requirements at 40 CFR 63.605(d)(1)(ii)(B) of the final rule to
remove the requirement that facilities must request and obtain approval
of the Administrator for changing operating limits. (See section
V.F.3.b.iii and V.F.3.b.iv of this preamble for details.)
Also, for reasons discussed in the in the Comment Summary and
Response document available in the docket, we are revising the annual
testing schedule in the final rule at 40 CFR 63.606(b), and the
terminology for ``maximum representative operating conditions'' in the
final rule at 40 CFR 63.606(d).
We are not making any changes to the proposed addition of a site-
specific monitoring plan and calibration requirements for CMS. We are
also keeping the proposed term ``absorber'' in lieu of ``scrubber,'' as
well as the proposed format of NESHAP subpart AA to reference tables
for emissions limits and monitoring requirements.
Lastly, we are retaining the current total fluoride limits and not
adopting the proposed HF standards and associated EPA Method 320
testing in NESHAP subpart AA (see section V.F.3.c of this preamble for
details).
ii. NSPS Subpart T. We are not making changes to the proposed
monitoring and recordkeeping requirements for any WPPA plant that
commences construction, modification or reconstruction after August 19,
2015 to ensure continuous compliance with the standard. We are also
keeping the proposed term ``absorber'' in lieu of ``process scrubbing
system.''
iii. NSPS Subpart U. We are not making changes to the proposed
monitoring and recordkeeping requirements for any SPA plant that
commences construction, modification, or reconstruction after August
19, 2015 to ensure continuous compliance with the standard. We are also
keeping the proposed term ``absorber'' in lieu of ``process scrubbing
system.''
3. What key comments did we receive on the other changes to the
Phosphoric Acid Manufacturing NESHAP and NSPS, and what are our
responses?
Several comments were received regarding the proposed
clarifications to applicability and certain definitions, revisions to
testing, monitoring, recordkeeping and reporting, translation of total
fluoride to HF emission limits, and revisions to other provisions for
the Phosphoric Acid Manufacturing source category. The following is a
summary of significant comments and our response to those comments.
Other comments received and our responses to those comments can be
found in the Comment Summary and Response document available in the
docket for this action (EPA-HQ-OAR-2012-0522).
a. Applicability Clarifications and Certain Definitions--i.
Oxidation Reactors--Comment. Several commenters remarked that the
proposed definition of SPA process line to include oxidation reactors
is problematic and goes beyond clarification. These commenters
requested that the EPA develop more specific language or provide a
clear technical basis under the CAA because any equipment that was not
expressly included in EPA's MACT floor calculations should not be
included in the affected source definition.
Commenters mentioned that the EPA's memorandum ``Applicability
Clarifications to the Phosphoric Acid Manufacturing Source Category,''
which is available in the docket for this action, captured four
facilities, but it was not clear whether the PCS Aurora facility was
included in the count. These commenters stated that the oxidation step
at this facility is carried out in agitated tanks that do not have any
emissions control, and the emissions from the oxidation step are not
included in their annual performance testing (when demonstrating
compliance with the current total fluoride limits). The commenters said
that it was not clear whether this oxidation step involves an
``oxidation reactor'' as proposed; and, if it does, the commenters
argued that the EPA has not considered additional costs imposed by
including ``any equipment that uses an oxidizing agent to treat
phosphoric acid'' within the scope of the NESHAP at 40 CFR part 63,
subpart AA.
Response. We are adopting the proposed SPA process line definition
in NESHAP subpart AA, and the proposed SPA plant definition in NSPS
subpart U, to include oxidation reactors. Based on information in
process flow diagrams provided by facilities, we initially believed
that oxidation reactors were part of the SPA process lines that would
have been considered in the original MACT analysis, and, thus subject
to the existing limits. In response to comments that stated the
opposite was true, we searched historical data, specifically the 1996
memorandum ``National Emission Standards for Hazardous Air Pollutants
from Phosphoric Acid Manufacturing and Phosphate Fertilizers
Production; Proposed Rules--Draft Technical Support Document and
Additional Technical Information'' (1996 TSD). The 1996 TSD lists, in
Attachment 2, the test data for SPA process lines that were assembled
for the MACT floor analysis (the 1996 TSD is item II-B-20 in Docket A-
94-02). Based on this review as well as a facility construction air
permit, we determined that oxidation reactor emissions from at least
one facility, PCS White Springs (see the emission point ``Occidental,
Suwanee Rv., FL-G'' in the 1996 TSD), were included with this assembled
SPA test dataset. It is possible that three other facilities (see the
emission points ``J.R. Simplot, Pocatello, ID'' for the Simplot Don-
Pocatello facility, ``Nu-West, Soda Springs, ID'' for the Agrium Nu-
West facility, and ``Texasgulf, Aurora, NC'' for the PCS Aurora
facility in the 1996 TSD) with oxidation reactors were also included in
this original dataset since we know today that these facilities have
oxidation reactors; however, it is unclear whether the oxidation
reactors
[[Page 50417]]
at these facilities were operating when the dataset was assembled.
Nevertheless, based on the emission point ``Occidental, Suwanee Rv.,
FL-G,'' SPA process lines that incorporate an oxidation reactor were
included as part of the SPA emissions dataset that was evaluated in
order to conduct the MACT floor analysis.
In addition, the EPA's technology review revealed that SPA process
lines at four different facilities include an oxidation reactor to
remove organic impurities from the acid. We determined that one of
these facilities (Simplot Don-Pocatello) already ducts their oxidation
reactor emissions through their SPA process line wet scrubber, and is
achieving compliance with the SPA total fluoride emission limit. For
two of these facilities (PCS White Springs and Agrium Nu-West), we
determined that when their oxidation reactor emissions are combined
with the rest of their SPA process line emissions, the facilities are
in compliance with the total fluoride emission limit. Therefore, for
these three facilities it would not be necessary to upgrade existing
control systems, or to install a control system, in order to comply
with the rule.
With regard to the oxidation reactor at the fourth facility (PCS
Aurora), the Agency has determined that this process (i.e., an
oxidation step carried out in agitated tanks) does qualify as an
oxidation reactor. Based on information that we received from industry
after the public comment period ended for the proposal (see docket item
EPA-HQ-OAR-2012-0522-0051), potassium permanganate is used in the PCS
Aurora oxidation step. This oxidizing agent was one of three
specifically cited in our memorandum ``Applicability Clarifications to
the Phosphoric Acid Manufacturing Source Category,'' which is available
in the docket for this action, so based on the data available, this
oxidation step should be included as part of the SPA process line
emissions when determining compliance with the SPA total fluoride
emission limit. Furthermore, based on this same information that we
received from industry after the public comment period ended for the
proposal, PCS Aurora may need to install a new absorber in order to
control its oxidation process emissions due to logistical complications
and concerns about inadequate capacity of other existing absorbers at
their SPA units. PCS Aurora estimated the absorber (venturi scrubber)
would incur capital costs of approximately $270,500, based on prior
absorber purchases for its facility. We estimated annual costs of
approximately $95,000. The costs associated with this change are
discussed further in the memorandum ``Control Costs and Emissions
Reductions for Phosphoric Acid and Phosphate Fertilizer Production
Source Categories--Final Rule,'' which is available in Docket ID No.
EPA-HQ-OAR-2012-0522.
The definition of oxidation reactor in the final rule for NESHAP
subpart AA has been revised to clarify that oxidizing agents may
include: Nitric acid, ammonium nitrate, or potassium permanganate. The
words ``or step'' has also been added to the definition of oxidation
reactor, for instances when a facility may not typically identify their
oxidation process as occurring in a reactor. The definition now states
that ``oxidation reactor means any equipment or step that uses an
oxidizing agent (e.g., nitric acid, ammonium nitrate, or potassium
permanganate) to treat SPA.'' Similarly, the definition of ``SPA
plant'' in the final rule for NSPS subpart U has also been revised to
reflect these changes.
ii. Defluorination and Clarifiers--Comment. Many commenters opposed
the proposed expanded definition of ``wet-process phosphoric acid
line'' to include ``clarifiers'' and ``defluorination processes.''
These commenters stated that the proposed revisions have the potential
to pull in several ``defluorination processes'' and ``clarifiers'' that
are not subject to the current rule (e.g., animal feed phosphate
production operations that have traditionally been outside the scope of
this subpart). These commenters argued that any unit operation that
conducts evaporation or concentrates phosphoric acid will have the
effect of defluorinating to some extent. One of these commenters stated
that they have a desulfation process at one of their facilities that
reduces F; the commenter also said that this facility's WPPA process
line has several filter product tanks, evaporator feed tanks, and
evaporator product tanks that could potentially be deemed clarifiers,
and thus be pulled into the proposed rule. Another of these commenters
argued that it is not logical to include clarifier and defluorination
systems in the definition because they operate independently of process
lines, and are often operated when feed is not put into process lines
(and so are not a process line manufacturing phosphoric acid by
reacting phosphate rock and acid). This commenter added that clarifiers
often operate more like tanks than process equipment and are not
routinely emptied; and emissions from clarifiers are not a function of
phosphate feed material to the reactor. The commenter stated that the
addition of clarifiers will require significant facility modifications
to accommodate emissions testing because although some clarifiers are
evacuated to WPPA scrubbers, others are not; and even though some
clarifiers have independent evacuation and scrubbing systems, other
clarifiers have no evacuation and scrubbing systems. Another commenter
also stated that one of their facilities contains clarifiers that are
not source tested or vented to a wet scrubber. This commenter stated
that it was not possible for one of their facilities to determine
whether they meet the proposed standard for a WPPA process line that
includes defluorination processes because their defluorination units
are not only integrated with their WPPA process, but also with
processes that do not meet the definition of WPPA lines. A commenter
added that defluorination processes and clarifiers are often subject to
separate emissions control requirements in their title V permits.
Two commenters stated that since the original rule was adopted, the
definition of ``wet-process phosphoric line'' has not been interpreted
to extend or apply to clarifiers or defluorination processes. One of
these commenters claimed that the only rationale the EPA provides is
that the rules were ``initially intended'' to cover these sources, but
argued that neither the original proposal, nor the original final rule
mentioned the term ``clarifier'' or ``defluorination process.'' The
commenters requested that the EPA conduct CAA section 112(d)(2) or
112(d)(3) analyses for these new affected units. If the EPA conducts
these analyses, and decides to expand the definition of ``wet-process
phosphoric acid line'' to include ``clarifiers'' and ``defluorination
processes,'' a commenter suggested that the definition exclude units
that partially clarify or defluorinate an in-process stream
incidentally.
Response. Based on information in process flow diagrams provided by
facilities, we initially believed that clarifiers and defluorination
systems were part of the WPPA process lines that would have been
considered in the original MACT analysis, and, thus, subject to the
existing limits. However, the EPA agrees that clarifiers and
defluorination systems should not be included in the WPPA process line
definition of NESHAP subpart AA, based on the new information
available. We also agree that clarifiers and defluorination systems
should not be included in the WPPA plant definition of NSPS subpart T.
In the proposed rules, the EPA was specifically referring to
defluorination
[[Page 50418]]
processes that use diatomaceous earth and are included as part of the
WPPA process line; however, commenters explained that this type of
process is used solely in animal feed production. Because
defluorination processes that use diatomaceous earth are not related to
phosphoric acid manufacturing, as we first surmised, it is not
appropriate to include defluorination processes in the WPPA process
line definition.
In response to comments regarding the inclusion of clarifiers in
the WPPA process line definition, we searched historical data.
Specifically, we reviewed the 1996 memorandum ``National Emission
Standards for Hazardous Air Pollutants from Phosphoric Acid
Manufacturing and Phosphate Fertilizers Production; Proposed Rules--
Draft Technical Support Document and Additional Technical Information''
(1996 TSD) to determine if clarifier emissions were included in the
MACT floor evaluation for WPPA process lines (the 1996 TSD is item II-
B-20 in Docket A-94-02). The 1996 TSD lists, in Attachment 2, the WPPA
test data that were assembled for the MACT floor analysis. Based on
this review, we were not able to confirm that clarifiers were included
as part of the WPPA emissions dataset that was evaluated in order to
conduct the MACT floor analysis; therefore, we are not including
clarifiers in the WPPA process line definition. Similarly, we are not
including clarifiers in the WPPA plant definition of NSPS subpart T.
iii. Generic Process Line Definition--Comment. One commenter stated
that the EPA has introduced ambiguity and vagueness with its definition
of a generic ``process line'' that includes ``all equipment associated
with the production of any grade or purity of a phosphoric acid product
including emission control equipment.'' The commenter asserted that
under this expansive definition, every hypothetical fugitive emission
source would have to be accounted for in determining compliance. The
commenter explained that the EPA has not collected emission data from
``all equipment'' nor provided guidance on estimating emissions for
such sources in order to allow entities with process lines to
demonstrate compliance. The commenter stressed the ``process line''
definition, as it currently stands, could include a wash plant that
prepares phosphate ore or product storage tanks due to these sources
being considered ``associated'' with production and thus subject to the
proposed NESHAP.
Response. The Agency agrees with the commenter that it is not
necessary to include the generic ``process line'' definition, and has
removed it from the NESHAP subpart AA final rule. This definition did
not provide additional clarity to facilities, and it was not our intent
to include emissions from ``all equipment'' that is ``associated'' with
phosphoric acid production for compliance determinations. Specific
definitions are provided for WPPA process line, SPA process line, and
PPA process line and, therefore, enough specificity is already provided
in the rule.
iv. ``Includes, but is Not Limited to''--Comment. A commenter
remarked that incorporating the language ``includes, but is not limited
to'' in the definitions of WPPA, SPA, and PPA process lines is overly
broad and creates ambiguity. They stated that industry should have
certainty as to the applicability and scope of the rule, but the
language ``includes, but is not limited to'' creates uncertainty as to
where the affected equipment begins and ends for purposes of
demonstrating compliance.
Response. We agree that this language creates overly broad process
line definitions and can lead to regulatory uncertainty for affected
sources. Therefore, we are not finalizing the language ``includes, but
is not limited to'' in the definitions of WPPA, SPA, and PPA process
lines of NESHAP subpart AA. Similarly, we are not finalizing the
language ``includes, but is not limited to'' in the definitions of WPPA
plant and SPA plant of NSPS subpart T and NSPS subpart U, respectively.
b. Testing, Monitoring, Recordkeeping and Reporting--i. Pressure
Drop Across Absorber--Comment. Several commenters requested the EPA
delete the requirement that pressure drop across an absorber must be
greater than 5 inches of water in order to use the option of measuring
pressure drop as an operating parameter. These commenters contended
that the EPA has not articulated any basis for the requirement. These
commenters provided data demonstrating that units operate in compliance
with the emission standards when the pressure drop across an absorber
is less than 5 inches of water. One of these commenters expressed
safety concerns associated with operating scrubbers at higher range
pressure drop settings, citing one of its facilities that experienced
the entrainment of moisture within the absorbing tower when operating
at pressure drops in excess of 8 inches of water, and another that
experienced the buildup of excessive fumes on the digester floor when
operating the digester scrubber as high as 6 inches of water.
Response. The Agency maintains its determination that pressure drop
is not an appropriate monitoring parameter for absorbers that do not
use the energy from the inlet gas to increase contact between the gas
and liquid in the absorber (see ``Use of Pressure Drop as an Operating
Parameter,'' which is available in Docket ID No. EPA-HQ-OAR-2012-0522).
Therefore, we are not revising this proposed amendment.
High-energy (i.e., high pressure drop) absorbers, such as venturi
scrubbers, are designed to use the energy in the inlet gas to atomize
the liquid stream entering the absorber which increases the contact
between the liquid droplets and gas. For these types of absorbers,
pressure drop is an appropriate monitoring parameter because changes in
pressure drop values indicate that either liquid droplets are not being
formed effectively inside the absorber (falling pressure drop), or that
the absorber is fouled (increasing pressured drop). Pressure drop is
not an appropriate monitoring parameter for low-energy absorbers (i.e.,
absorbers that are designed to operate with pressure drops of 5 inches
of water column or less) because pressure drop is not integral to the
mechanism used in the absorber to mix the scrubbing liquid and inlet
gas. Furthermore, in a meeting that occurred after the public comment
period closed (see ``EPA Meeting Minutes for TFI Discussion March 12,
2015,'' which is available in Docket ID No. EPA-HQ-OAR-2012-0522),
industry stated that there is no correlation between pressure drop and
absorber performance.
With regard to the safety concerns raised by one commenter when
operating low-energy absorbers at high pressure drop settings, the
proposed rule (NESHAP subpart AA) did not require low-energy absorbers
(i.e., absorbers that are designed to operate with pressure drops of 5
inches of water column or less) to operate at pressure drops greater
than 5 inches of water column. Instead, the proposed rule required a
different parameter to be monitored for these types of absorbers.
Nevertheless, based on other comments received, we are not adopting the
proposed monitoring for low-energy absorbers, and have revised the
final rule (NESHAP subpart AA) to require liquid-to-gas ratio
monitoring for low-energy absorbers in lieu of monitoring influent
liquid flow and pressure drop through the absorber (see section
V.F.3.b.ii of this preamble for further details).
ii. Absorber Monitoring Options--Comment. Several commenters called
attention to the options of either measuring: (1) The temperature at
the
[[Page 50419]]
wet scrubber gas stream outlet and pressure at the liquid inlet of the
absorber, or (2) the temperature at the scrubber gas stream outlet and
scrubber gas stream inlet. One of these commenters said that they do
not believe monitoring gas temperature in locations of large ambient
temperature ranges would provide accurate monitoring of the absorbers
performance. The commenter argued that temperature and pressure probes
would be very susceptible to scaling issues. In addition, this
commenter contended that liquid inlet pressure does not provide any
additional monitoring of the absorber performance, since the inlet
liquid flow rate is already measured and monitored. Another commenter
contended that the EPA has not provided any data or analysis to show
that there is a correlation between temperature and emissions; the
commenter stated that they were not aware of any data suggesting a
relationship between exit temperature and emissions, or that monitoring
temperature difference across an absorber would be effective. One of
these commenters argued that they were not in a position to evaluate
the difficulties associated with performing the associated monitoring
and establishing the requisite operating ranges.
Response. Absorber outlet gas temperature is often used to indicate
a change in operation for absorbers that are used to control thermal
processes. Because this source category uses the wet process in lieu of
a thermal process to produce phosphoric acid, the Agency agrees with
the commenters that temperature is not an appropriate monitoring
parameter for absorbers used in this source category, and has removed
these monitoring options from Table 3 of the final rule (NESHAP subpart
AA). However, in light of this comment, the Agency has revised Table 3
of NESHAP subpart AA to require liquid-to-gas ratio monitoring for low-
energy absorbers (i.e., absorbers that are designed to operate with
pressure drops of 5 inches of water column or less) in lieu of
monitoring influent liquid flow and pressure drop through the absorber.
(See section V.F.3.b.i of this preamble for further details of why we
are not allowing pressure drop monitoring for low-energy absorbers.)
Although liquid flow to the absorber is the most critical parameter for
monitoring absorption systems, monitoring the inlet gas flow rate along
with the influent liquid flow rate (and determining liquid-to-gas
ratio) provides better indication of whether enough water is present to
provide adequate scrubbing for the amount of gas flowing through the
system. Furthermore, the Agency has revised Table 3 of NESHAP subpart
AA to require influent liquid flow and pressure drop monitoring for
high-energy (i.e., high pressure drop) absorbers, such as venturi
scrubbers; and we are keeping liquid-to-gas ratio monitoring as an
option for high-energy absorbers in the final rule. Rather than
calculating one minimum flow rate at maximum operating conditions that
must be continuously adhered to, this alternative provision (i.e.,
liquid-to-gas ratio monitoring for high-energy absorbers) allows a
facility to optimize the liquid flow for varying gas flow rates. By
using a liquid-to-gas ratio, sources may save resources by reducing the
liquid rate with reductions in gas flow due to periods of lower
production rates.
The Agency believes the cost to implement these finalized
monitoring requirements is minimal for facilities. For low-energy
absorbers, we are allowing the gas stream to be measured by either
measuring the gas stream flow at the absorber inlet or using the design
blower capacity, with appropriate adjustments for pressure drop.
Therefore, facilities would not need to purchase new equipment to
measure gas flow at the inlet of the absorber since they may choose to
use design blower capacity. Furthermore, we are not requiring any new
monitoring for high-energy absorbers; therefore, these facilities are
already equipped to monitor as required in the final rule.
iii. Operating Range Established From a Previous Test--Comment. One
commenter stated that 40 CFR 63.607(a) is somewhat ambiguous, tending
to suggest that affected facilities would be immediately required to
implement new equipment operating ranges following a source test, even
if operating conditions from previous source tests demonstrated
compliance with fluoride emission standards. The commenter argued that
there is no reason that a new performance test at a new operating range
should invalidate a previous performance test at a different operating
range.
Response. The Agency has clarified in the final rule at 40 CFR
63.607(a) that during the most recent performance test, if owners or
operators demonstrate compliance with the emission limit while
operating their control device outside the previously established
operating limit, then limits must be established. Owners or operators
must establish a new operating limit based on that most recent
performance test and notify the Administrator that the operating limit
changed based on data collected during the most recent performance
test. Public comments on the 1999 rule stated that the equipment and
control devices in these source categories are subject to harsh
conditions that cause corrosion and scaling of the process components.
Accordingly, the performance of the emissions controls will vary over
time, and so might emissions. Thus, the Agency disagrees with the
commenter's argument. We have determined that a new performance test
conducted under a particular operating range should invalidate a
previous operating range that was established under different operating
conditions. An operating limit (e.g., an operating range, a minimum
operating level, or maximum operating level) is established using the
most recent performance test, or in certain instances, a series of
tests (potentially including historical tests). However, in all cases,
if owners or operators demonstrate compliance with an emission limit
during the most recent performance test, and during this performance
test an owner's or operator's control device was operating outside the
previously established operating limit, the owner or operator must
establish a new operating limit that incorporates that most recent
performance test.
iv. Approving Operating Ranges--Comment. Several commenters support
the EPA's proposal to eliminate the requirement that facilities may not
implement new operating parameter ranges until the Administrator has
approved them, or 30 days have passed since submission of the
performance test results. A commenter pointed out that 40 CFR
63.605(d)(1)(iii)(B), as proposed, does not provide the 30-day default
period for the effectiveness of the new ranges if the EPA Administrator
does not act; therefore, as currently set forth in the proposed rule,
sources will be left in limbo waiting for the EPA Administrator to
respond before they can implement new ranges. A commenter suggested
that the EPA revise the proposed regulatory language to require
submission of the new ranges to EPA, but delete the requirement to
request and obtain EPA's approval of the new ranges. Similarly, another
commenter requested the EPA clarify the process for establishing new
equipment operating ranges following source performance testing. This
commenter contended that facilities should have the ability to update
operating parameters if they desire based on source testing, and the
facility should be required to submit the new
[[Page 50420]]
ranges, but not be required to obtain EPA's approval of the new ranges.
In addition, a commenter requested that the EPA clarify how
revising the proposed regulatory language to require submission of the
new ranges to the EPA, but deleting the requirement to request and
obtain EPA's approval of the new ranges, will affect possible
obligations to undertake permit modifications of title V permits under
40 CFR part 70. This commenter stated that such administrative
processes are not fully anticipated in the proposed rule.
Response. In the proposed NESHAP subpart AA, the Agency intended
that facilities not be required to obtain approval, and, instead,
immediately comply with a new operating limit when it is developed and
submitted to the Administrator. Therefore, the requirements at proposed
40 CFR 63.605(d)(1)(iii)(B) have been revised in the final rule at 40
CFR 63.605(d)(1)(ii)(B), as the commenter requests, to remove the
requirement that facilities must request and obtain approval of the
Administrator for changing operating limits. Furthermore, the Agency
suggests that the title V permit be modified as soon as the
Administrator is notified of a change in an operating limit. The Agency
acknowledges that corrections and modifications to permit applications
could become a problem for a facility, particularly if the
Administrator determines the operating limit is not appropriate after a
facility has already applied for the change to be made in its air
permit; however, we expect this scenario to be rare.
c. Translation of Total Fluoride to HF Emission Limits--Comment.
With regard to the proposed NESHAP subpart AA, several commenters
opposed the use of EPA Method 320 to test for HF, and supported the
retention of a total fluoride compliance standard and associated
testing using EPA Method 13A or 13B. These commenters argued that EPA
Method 320 leads to unreliable and unrepresentative results because
some reactive fluoride compounds in the exhaust may form HF in the
sampling equipment. The commenters explained that complex reactions
leading to fluoride emissions occur not only in the processing units
located at the Phosphoric Acid Manufacturing source category, but also
in the scrubber systems designed to remove fluoride from the stack
gases. Commenters stated that these reactions result in a mix of
gaseous, aerosol, and particle bound fluoride (all three phases) in the
stack gas, in the form of compounds like silica tetrafluoride, various
fluorosilicate aerosols and/or droplets, ammonium fluoride, ammonium
bifluoride, and/or ammonium fluorosilicate; and argued that these
compounds have the potential to be captured in a Method 320 sampling
equipment, biasing or interfering with the results of the sampling.
Commenters specified that the EPA Method 320 sampling conducted in
response to the EPA's information requests demonstrated that
SiF4 readily reacts with water vapor in the stack gas
producing HF and silicon hydroxide; and one of the commenters provided
information showing that this reaction is dependent on temperature,
moisture, and residence time in the sampling system. Additionally, some
of the commenters listed technical issues that they encountered during
the EPA Method 320 sampling that they conducted in response to EPA's
information requests. These commenters recommended certain procedures
be followed when conducting EPA Method 320 at the Phosphoric Acid
Manufacturing source category; however, they also cautioned that their
recommendations would not resolve all of the inherent problems with the
sampling and analysis process. The commenters also expressed concern
over the increase in testing costs from using EPA Method 320 instead of
EPA Method 13A or 13B, citing an increase of at least 3 to 4 times when
using EPA Method 320 instead of EPA Method 13B.
We also received comments regarding the option to use Fourier
transform infrared spectroscopy (FTIR) HF CEMS as a continuous
monitoring compliance approach for HF at NESHAP subpart BB affected
sources. One commenter contended that the EPA must consider requiring
continuous HF emission monitoring before finalizing the proposal, and
pointed out that there is a HF sensor (suitable for 0-10 part per
million (ppm) monitoring range and a 0.1 ppm resolution) available for
the Ultima X Series Gas Monitors. Several commenters opposed this
option and cited EPA's technical memorandum ``Approach for Hydrogen
Fluoride Continuous Emission Monitoring and Compliance Determination
with EPA Method 320.'' They argued that the option to use FTIR HF CEMS
exceeds the capabilities of existing technology, and that there are no
details on the required methods to implement such a system or known
field demonstrations of this type of system, and that the option has
not been proven.
Finally, one commenter requested the EPA explain its technical
basis for abandoning the longstanding total fluoride surrogate for HF.
The commenter argued that the EPA has established similar surrogacy
relationships to measure HAP in other regulated source categories in
the past.
Response. In response to the January 2014 CAA section 114 request,
processes at the Phosphoric Acid Manufacturing source category were
tested for HF using EPA Method 320. Based on those results, the Agency
concluded that moving to a form of the standard that requires HF (the
target HAP) to be measured (but retaining the same numeric values as
the current total fluoride standards) would be achievable by all
facilities. However, in light of information provided by commenters,
the Agency has re-evaluated the proposed revision to the standard and
determined that EPA Method 320 is not an appropriate test method for
accurately measuring HF emissions from process lines in this specific
source category due to the complex and often incomplete chemical
reactions with silicon compounds in these sources. Accordingly, the
Agency is not adopting the proposed HF standards in NESHAP subpart AA.
The Agency has determined that SiF4 and water are naturally
present in the exhaust gases of the processes located at the Phosphoric
Acid Manufacturing source category; and these chemical compounds will
react to form HF and silicon dioxide in the near field from the
emission point on release into the atmosphere. The Agency has reviewed
a study \10\ stating that the equilibrium of this chemical reaction is
highly dependent on temperature such that as temperature increases, the
conversion of SiF4 to HF increases. At high sampling
temperatures (i.e., sampling temperatures ranged from about 150 to 300
degrees Fahrenheit during the EPA Method 320 testing conducted pursuant
to the January 2014 CAA section 114 requests), there is nearly a
complete conversion of SiF4 to HF. Therefore, as
SiF4 is captured in the EPA Method 320 sampling system, it
may react with moisture (water) to form HF, resulting in HF
measurements from this source category that are biased. That is, due to
the chemical interactions and reactions with moisture at different
temperatures, some of the HF emissions detected by EPA Method 320 may
not represent HF that exists in the exhaust stack or HF released from
phosphoric acid production.
---------------------------------------------------------------------------
\10\ Koogler & Associates, Inc. ``Technical Evaluation of the
Measurement Limitations Associated with Source HF Emissions by EPA
Method 320.'' January 21, 2015.
---------------------------------------------------------------------------
As a result of our determination to not adopt the proposed HF
standards, the
[[Page 50421]]
Agency has retained the current total fluoride limits (lb total F/ton
P2O5 feed) measured using EPA Method 13A or 13B
in NESHAP subpart AA as a surrogate for the HAP HF, rather than HF
emission limits using EPA Method 320. Furthermore, in light of this
conclusion, the Agency is not finalizing an option to use FTIR HF CEMS.
In the final rule promulgated on June 10, 1999 (64 FR 31358), the EPA
explained that total fluoride was used as a surrogate for HF to
establish MACT for emissions from process sources because no direct
measurements of HF were available and because the NSPS are based on
total F. On November 7, 2014, we proposed HF emission limits in an
attempt to base the standard on the specific HAP (HF) that is emitted
by this source category because we concluded that new technology (EPA
Method 320) allows for direct measurement of HF, and because it is
preferred to measure the listed HAP directly when possible. However, in
light of the chemical interactions that may occur at this source
category during sample collection using EPA Method 320 (skewing HF
testing results), we are retaining the long-standing surrogate of total
fluoride for HF and the annual testing with EPA Method 13A or 13B.
Results from EPA Method 13A or 13B testing include all fluoride
compounds, including HF. Furthermore, since the control of total
fluoride and HF from process sources at this source category is
accomplished with the same control technology (scrubbers), the total
fluoride emission limits will result in installation of the MACT for HF
and the same level of HF control will be achieved regardless of how the
emission limits are expressed. The use of total fluoride as a surrogate
for HF simply changes the metric for compliance demonstration, not the
actual level of emission control achieved. As such, we are retaining
the existing total fluoride limits for all emission sources in NESHAP
subpart AA. Although, at present time, the Agency is not finalizing HF
standards in NESHAP subpart AA, it may be possible to do so in a future
rulemaking with additional data and specificity on monitoring
requirements.
4. What is the rationale for our final decisions regarding these other
changes to the Phosphoric Acid Manufacturing NESHAP and NSPS?
For the reasons provided above and in the preamble for the proposed
rule, we are finalizing: The proposed requirement in NESHAP subpart AA
that pressure drop across an absorber must be greater than 5 inches of
water in order to use the option of measuring pressure drop as an
operating parameter; the proposed definitions for ``superphosphoric
acid process line'' (in NESHAP subpart AA) and ``superphosphoric acid
plant'' (in NSPS subpart U) to include oxidation reactors; and other
proposed clarifications and corrections.
Additionally, for the reasons provided above, we are making the
revisions, clarifications and corrections noted in section V.F.2 in the
final rules for NESHAP subpart AA, NSPS subpart T, and NSPS subpart U.
VI. What is the rationale for our final decisions and amendments for
the Phosphate Fertilizer Production source category?
For each issue related to the Phosphate Fertilizer Production
source category, this section provides a description of what we
proposed and what we are finalizing for the issue, the EPA's rationale
for the final decisions, and amendments and a summary of key comments
and responses. For all comments not discussed in this preamble, comment
summaries and the EPA's responses can be found in the Comment Summary
and Response document available in the docket.
A. Residual Risk Review for the Phosphate Fertilizer Production Source
Category
1. What did we propose pursuant to CAA section 112(f) for the Phosphate
Fertilizer Production source category?
Pursuant to CAA section 112(f), we conducted a residual risk review
and presented the results of this review, along with our proposed
decisions regarding risk acceptability and ample margin of safety, in
the November 7, 2014, proposed rule for the Phosphate Fertilizer
Production NESHAP (79 FR 66512). The results of the risk assessment are
presented briefly below in Table 4 of this preamble, and in more detail
in the residual risk document, ``Residual Risk Assessment for Phosphate
Fertilizer Production and Phosphate Fertilizer Production Source
Categories in support of the July 2015 Risk and Technology Review Final
Rule,'' which is available in the docket for this rulemaking.
Table 4--Human Health Risk Assessment for Phosphate Fertilizer Production
--------------------------------------------------------------------------------------------------------------------------------------------------------
Cancer MIR (in 1 Population Population Max chronic non-cancer
million) Cancer with with HI
Category & number of facilities ------------------------ incidence risks of risks of ------------------------ Worst-case max acute non-
modeled Based on Based on (cases per 1-in-1 10-in-1 Based on Based on cancer HQ
actual allowable year) million or million or actual allowable
emissions emissions more more emissions emissions
--------------------------------------------------------------------------------------------------------------------------------------------------------
Phosphate Fertilizer.................... 0.5 0.5 0.001 0 0 0.003 0.003 HQREL = 0.4 (elemental Hg)
(11 facilities)......................... HQAEGL-1 = 0.09
(hydrofluoric acid).
Facility-wide (11 facilities)........... 0.5 .......... 0.001 0 0 0.2 .......... ..........................
--------------------------------------------------------------------------------------------------------------------------------------------------------
Based on actual emissions for the Phosphate Fertilizer Production
source category, the MIR was estimated to be less than 1-in-1 million,
the maximum chronic non-cancer TOSHI value was estimated to be up to
0.003, and the maximum off-site acute HQ value was estimated to be up
to 0.4. The total estimated national cancer incidence from this source
category, based on actual emission levels, was 0.001 excess cancer
cases per year, or one case in every 1,000 years. Based on MACT-
allowable emissions for the Phosphate Fertilizer Production source
category, the MIR was estimated to be less than 1-in-1 million, and the
maximum chronic non-cancer TOSHI value was estimated to be up to 0.003.
We also found there were emissions of several PB-HAP with an available
RTR multipathway screening value, and, with the exception of Hg
compounds, the reported emissions of these HAP
[[Page 50422]]
(i.e., lead compounds, and cadmium compounds) were below the
multipathway screening value for each compound. One facility emitted
divalent Hg (Hg2+) above the Tier I screening threshold
level, exceeding the screening threshold by a factor of 20.
Consequently, we conducted a Tier II screening assessment for
Hg2+. This assessment uses the assumption that the
biological productivity limitation of each lake is 1 gram of fish per
acre of water, meaning that in order to fulfill the adult ingestion
rate, a fisher would need to fish from 373 total acres of lakes. The
result of this analysis was the development of a site-specific emission
screening threshold for Hg2+. We compared this Tier II
screening threshold for Hg2+ to the facility's
Hg2+ emissions. The facility's emissions exceeded the Tier
II screening threshold by a factor of 3.
Additionally, to refine our Hg Tier II Screen for this facility, we
first examined the set of lakes from which the angler ingested fish.
Any lakes that appeared to not be fishable or publicly accessible were
removed from the assessment, and the screening assessment was repeated.
After we made the determination the three critical lakes were fishable,
we analyzed the hourly meteorology data from which the Tier II
meteorology statistics were derived. Using buoyancy and momentum
equations from literature, and assumptions about facility fenceline
boundaries, we estimated by hour the height achieved by the emission
plume before it moved laterally beyond the assumed fenceline. If the
plume height was above the mixing height, we assumed there was no
chemical exposure for that hour. The cumulative loss of chemical being
released above the mixing height reduces the exposure and decreases the
Tier II screening quotient. Although the refined Tier II analysis for
Hg emissions indicated a 23-percent loss of emissions above the mixing
layer due to plume rise, this reduction still resulted in an angler
screening non-cancer value equal to 2.
For this facility, after we performed the lake and plume rise
analyses, we reran the relevant Tier II screening scenarios for the
travelling subsistence angler in TRIM.FaTE with the same hourly
meteorology data and hourly plume-rise adjustments from which the Tier
II meteorology statistics were derived. The use of the time-series
meteorology reduced the screening value further to a value of 0.6. For
this source category our analysis indicated no potential for
multipathway impacts of concern from this facility. The maximum
facility-wide MIR was less than or equal to 1-in-1 million and the
maximum facility-wide TOSHI was 0.2. We weighed all health risk factors
in our risk acceptability determination, and we proposed that the
residual risks from the Phosphate Fertilizer Production source category
are acceptable.
We then considered whether the Phosphate Fertilizer Production
NESHAP provides an ample margin of safety to protect public health and
prevents, taking into consideration costs, energy, safety, and other
relevant factors, an adverse environmental effect. In considering
whether the standards should be tightened to provide an ample margin of
safety to protect public health, we considered the same risk factors
that we considered for our acceptability determination and also
considered the costs, technological feasibility and other relevant
factors related to emissions control options that might reduce risk
associated with emissions from the source category. We proposed that
the current standards provided an ample margin of safety to protect
public health. With respect to adverse environmental effects, none of
the individual modeled concentrations for any facility in the source
category exceeded any of the ecological benchmarks (either the LOAEL or
NOAEL). Based on the results of our screening analysis for risks to the
environment, we also proposed that the current standards prevent an
adverse environmental effect.
2. How did the risk review change for the Phosphate Fertilizer
Production source category?
The residual risk review for the Phosphate Fertilizer Production
source category did not change since proposal (79 FR 66512).
Accordingly, we are not tightening the standards under section
112(f)(2) based on the residual risk review, and are thus readopting
the existing standards under section 112(f)(2).
3. What key comments did we receive on the risk review, and what are
our responses?
The comments received on the proposed residual risk review were
generally supportive of our determination of risk acceptability and
ample margin of safety analysis. However, we received several comments
requesting we make changes to the residual risk review, including:
Update the residual risk review with the
recommendations and information from the NAS;
Incorporate the best currently available information on
children's exposure to lead, and go beyond using the 2008 Lead
NAAQS;
Reevaluate whether the residual risk review is
consistent with the key recommendations made by the SAB;
Clarify in the rulemaking docket that data received by
industry were commensurate with the relevant statutory obligations;
Revise HF emission data because they are not
representative of actual HF emissions, but rather overestimate
emissions causing the residual risk review to have an overly
conservative bias;
Reconsider the assumption used in the NESHAP residual
risk assessment that all chromium is hexavalent chromium;
Revise certain stack parameters used in the analysis;
Clarify meteorological data used in the analysis;
Adequately explain rationale for the maximum 1-hour
emission rate used for determining potential acute exposures;
Clarify the selection of ecological assessment
endpoints; and
Provide some quantitative or qualitative rationale for
the characterization of the exposure modeling uncertainty.
We evaluated the comments and determined that no changes were
needed. Since none of these comments had an effect on the final rule,
their summaries and corresponding EPA responses are not included in
this preamble. A summary of these comments and our responses can be
found in the Comment Summary and Response document available in the
docket for this action (EPA-HQ-OAR-2012-0522).
4. What is the rationale for our final approach and final decisions for
the risk review?
For the reasons explained in the proposed rule, we determined that
the risks from the Phosphate Fertilizer Production source category are
acceptable, the current emissions standards provide an ample margin of
safety to protect public health, and prevent an adverse environmental
effect. Since proposal, neither the risk assessment nor our
determinations regarding risk acceptability, ample margin of safety or
adverse environmental effects have changed. Therefore, pursuant to CAA
section 112(f)(2), we are finalizing our residual risk review as
proposed.
B. Technology Review for the Phosphate Fertilizer Production Source
Category
1. What did we propose pursuant to CAA section 112(d)(6) for the
Phosphate Fertilizer Production source category?
Pursuant to CAA section 112(d)(6), we conducted a technology
review, which focused on identifying and evaluating developments in
practices, processes, and control technologies for the emission sources
in the Phosphate
[[Page 50423]]
Fertilizer Production source category. At proposal, we did not identify
cost-effective developments in practices, processes, or control
technologies that warrant revisions to the NESHAP for this source
category. More information concerning our technology review can be
found in the memorandum, ``CAA Section 111(b)(1)(B) and 112(d)(6)
Reviews for the Phosphate Fertilizer Production and Phosphate
Fertilizer Production Source Categories,'' which is available in the
docket, and in the preamble to the proposed rule, 79 FR 66538-66539.
2. How did the technology review change for the Phosphate Fertilizer
Production source category?
The technology review for the Phosphate Fertilizer Production
source category did not change since proposal (79 FR 66512). Therefore,
we are not revising NESHAP subpart BB based on the technology review.
3. What key comments did we receive on the technology review, and what
are our responses?
Commenters agreed with our conclusion that there are no new cost-
effective developments in practices, processes, or control technologies
that can be applied to the Phosphate Fertilizer Production source
category that would reduce HAP emissions below current levels.
4. What is the rationale for our final approach for the technology
review?
For the reasons explained in the proposed rule, we concluded that
additional standards are not necessary pursuant to CAA section
112(d)(6); therefore, we are not finalizing changes to NESHAP subpart
BB as part of our technology review.
C. NSPS Review for the Phosphate Fertilizer Production Source Category
The NSPS review focused on the emission limitations that have been
adequately demonstrated to be achieved in practice, taking into account
the cost of achieving such reduction and any non-air quality health and
environmental impact and energy requirements. Determining the BSER that
has been adequately demonstrated and the emission limitations achieved
in practice necessarily involves consideration of emission reduction
methods in use at existing phosphate fertilizer production plants. To
determine the BSER, the EPA performed an extensive review of several
recent sources of information including a thorough search of the RBLC,
section 114 data received from industry and other relevant sources.
Our review considered the emission limitations that are currently
achieved in practice, and found that more stringent standards are not
achievable for this source category. When evaluating the emissions from
various process lines, we observed differences in emissions levels, but
did not identify any patterns in emission reductions based on control
technology configuration. More information concerning our NSPS review
can be found in the memorandum, ``CAA Section 111(b)(1)(B) and
112(d)(6) Reviews for the Phosphoric Acid Manufacturing and Phosphate
Fertilizer Production Source Categories.'' Though some of the sources
are emitting at levels well below the current NSPS, other sources are
not. We evaluated emissions based on control technologies and practices
used by facilities, and found that the same technologies and practices
yielded different results for different facilities. Therefore, we
determined that we cannot conclude that new and modified sources would
be able to achieve a more stringent NSPS. As explained in the proposed
rule, all Phosphate Fertilizer Production NSPS (under subpart V,
subpart W, and subpart X) emission sources, and the control
technologies that would be employed, are the same as those for the
NESHAP regulating phosphate fertilizer plants, such that we reached the
same conclusion that there are no identified developments in technology
or practices that results in cost-effective emission reductions
strategies. Therefore, we are finalizing our determination that
revisions to NSPS subpart V, subpart W, and subpart X standards are not
appropriate pursuant to CAA section 111(b)(1)(B).
D. Startup, Shutdown, and Malfunction Provisions for the Phosphate
Fertilizer Production Source Category
1. What SSM provisions did we propose for the Phosphate Fertilizer
Production source category?
To address the U.S. Court of Appeals for the District of Columbia
Circuit vacatur of portions of the EPA's CAA section 112 regulations
governing the emissions of HAP during periods of SSM, Sierra Club v.
EPA, 551 F.3d 1019 (D.C. Cir. 2008), we proposed to revise and add
certain provisions to the NESHAP subpart BB. We proposed to revise the
General Provisions table (appendix A of NESHAP subpart BB) to change
several references related to requirements that apply during periods of
SSM. We also proposed to add the following provisions to the rule: (1)
Work practice standards for periods of startup and shutdown in lieu of
numeric emission limits; (2) the general duty to minimize emissions at
all times; (3) performance testing conditions requirements; (4) site-
specific monitoring plan requirements; and (5) malfunction
recordkeeping and reporting requirements. These proposed changes are
discussed in more detail in section V.E of this preamble where we
describe these same proposed changes for NESHAP subpart AA.
2. How did the SSM provisions change for the Phosphate Fertilizer
Production source category?
We are finalizing the proposed work practice standards for periods
of startup and shutdown; however, in consideration of comments received
during the public comment period for the proposed rulemaking (as
discussed in sections VI.D.3.a and VI.D.3.b of this preamble), we are
making changes to this work practice in order to clarify the standard
applies in lieu of numeric emission limits and how compliance with the
standard is demonstrated. Additionally, as discussed in section
VI.D.3.c of this preamble, we added definitions of ``startup'' and
``shutdown'' to provide additional clarity regarding when startup
begins and ends, and when shutdown begins and ends.
3. What key comments did we receive on the SSM provisions, and what are
our responses?
Comments were received regarding the proposed revisions to remove
the SSM exemptions for the Phosphate Fertilizer Production source
category, and the proposed work practice standards for periods of
startup and shutdown. The following is a summary of some of the
comments specific to the proposed work practice standards and our
response to those comments. Other comments and our specific responses
to those comments can be found in the Comment Summary and Response
document available in the docket for this action (EPA-HQ-OAR-2012-
0522).
a. Work Practice Standard In Place Of Emission Limits--Comment. One
commenter argued that the EPA should specify that the proposed work
practices for plant startup and shutdown periods apply ``in lieu of''
any other emission standards, and that such periods should not be
counted for testing, monitoring, or operating parameter requirements.
The commenter noted that the proposed rule at 40 CFR 63.622(d) requires
the use of work practices ``to demonstrate compliance with any emission
limits''
[[Page 50424]]
during periods of startup and shutdown. The commenter agrees with the
EPA's conclusion that it is not feasible to apply numeric limits to
startup and shutdown because certain variables required to calculate
emissions would be zero during such periods. The commenter also agreed
with the EPA that existing emission control devices would still be
effective during periods of startup or shutdown, if activated. However,
the commenter recommended that the rule should clarify that startup and
shutdown events should not be required to comply with the monitoring
and operating parameter requirements because startup and shutdown
events generally are not representative operating conditions for other
compliance purposes, such as emissions testing. Instead, the commenter,
as well as a second commenter, recommended that because the startup and
shutdown periods are not representative, the rule should only require
that (1) All emission control devices be kept active, and (2) owners
and operators follow the general duty to control emissions, and owners
and operators should not be required to monitor operating parameters
during startup and shutdown periods.
The commenter argued that the approach in the proposed rule at 40
CFR 63.622(d) to require the use of work practices ``to demonstrate
compliance with any emission limits'' during periods of startup and
shutdown is ``directly inconsistent'' with the approach that the EPA
has applied to other source categories, where such practices clearly
were prescribed ``in lieu of'' numeric emission limits that would
otherwise apply. (The commenter cites, for example, 78 FR 10015,
February 12, 2013.) According to the commenter, the EPA made it clear
in other industries' rules that such work practice standards apply ``in
place of'' or ``in lieu of'' numeric standards, including with respect
to monitoring and recordkeeping requirements. (See id. at 10013 and
10015.) The commenter argues that according to the preamble language
cited for those other industries, ``there will no longer be a numeric
emission standard applicable during startup and shutdown,'' and the EPA
recognizes that ``the recordkeeping requirement must change to reflect
the content of the work practice standard'' (Id. at 10014).
Therefore, the commenter recommended that the EPA should clearly
explain that work practices are not applied to ``demonstrate
compliance'' with numeric limits under subpart BB, which the EPA
acknowledges are ``not feasible'' for startup and shutdown periods,
and, instead, the work practices should be written to apply ``in lieu
of'' the numeric limits during those periods. The commenter argues that
without this clarification, it will appear that both the numeric
standards and the work practice standards would apply during startup
and shutdown. The commenter suggests that this can be corrected in the
rule by using the ``in lieu of'' language used for other industries.
Response. The commenter is correct that our intention at proposal
was that the numeric emission limits would not apply during periods of
startup and shutdown, but that facilities would comply with the work
practice instead. We did not intend for the work practice to be a
method to demonstrate compliance with the emission limit. We are
replacing the phrasing ``to demonstrate compliance'' with ``in lieu
of'' as this language is more consistent with our original intent.
Accordingly, in the final rule, 40 CFR 63.622(d) specifies that the
emission limits of 40 CFR 63.622(a) do not apply during periods of
startup and shutdown. Instead, owners and operators must follow the
work practice specified in 40 CFR 63.622(d). See section VI.D.3.b of
this preamble for our response to commenters argument that owners and
operators should not be required to monitor operating parameters during
startup and shutdown periods.
b. Applicability of Operating Limits--Comment. Two commenters
recommended that the EPA amend the rule to make clear that the work
practice standards for startup and shutdown also apply in lieu of the
parametric monitoring requirements set forth in NESHAP subpart BB and
make explicit that parametric operating requirements do not apply
during times of startup and shutdown.
One commenter argued that when the EPA established the flow rate
and pressure drop parametric monitoring requirements in its 1999 final
rule, the EPA concluded that requiring continuous monitoring of these
parameters ``help[ed] assure continuous compliance with the emission
limit'' (64 FR 31365, June 10, 1999). The commenter also asserted that
the rule specifies that ``[t]he emission limitations and operating
parameter requirements of this subpart do not apply during periods of
startup, shutdown, or malfunction . . . '' (40 CFR 63.620(e)). The
commenter argued that this was a reasonable action because the
operating parameter ranges are established during annual performance
tests, and these tests cannot be performed during startup and shutdown
conditions.
The commenter suggested that in the proposed rule, the EPA exempted
compliance with the emission limits during startup and shutdown
periods, imposed work practice standards in lieu thereof, and retained
the prohibition on conducting a performance test during periods of
startup or shutdown (79 FR 66582 (proposed 40 CFR 63.626(d)). The
commenter suggested that the proposed rule is silent on the
applicability of the parametric monitoring requirements during startup
and shutdown. The commenter asserted that because the parametric
monitoring provisions provide an inference of compliance with the
emission limits (64 FR 31365, June 10, 1999), and these emission limits
do not apply during startup and shutdown, the commenter concluded that
the parametric monitoring provisions similarly should not apply during
startups and shutdowns.
The commenters pointed to two recent EPA NESHAP rulemakings to
support their conclusion. First, the commenters argued that in its
industrial, commercial and institutional boilers and process heaters
NESHAP reconsideration proposal (hereinafter, the ``Boiler NESHAP''),
the EPA, responding to a comment soliciting clarification ``that the
operating limits and opacity limits do not apply during periods of
startup and shutdown,'' stated that with the finalization of work
practice standards, ``EPA agrees that the requested clarification is
what was intended in the final rule'' (76 FR 80598 and 80615, December
23, 2011.) The commenters asserted that to this end, in its response to
the reconsideration, the EPA made clear that affected sources must
comply with ``all applicable emissions and operating limits at all
times the unit is operating except for periods that meet the
definitions of startup and shutdown in this subpart, during which times
you must comply with these work practices'' (78 FR 7138 and 7142,
January 31, 2013.) The commenters noted that in the Boiler NESHAP, the
EPA required the implementation of work practice standards in lieu of
compliance with the operating parameter requirements during startup and
shutdown by (1) Excluding periods of startup and shutdown from the
averaging period (Id. at 7187, 40 CFR 63.7575, the definition of a 30-
day rolling average'' excludes ``hours during startup and shutdown''),
and (2) expressly stating that the ``standards'' (the emission limits
and operating requirements) do not apply during periods of startup or
shutdown. (Id. at 7163, 40 CFR 63.7500(f), titled ``What emission
limitations, work
[[Page 50425]]
practice standards, and operating limits must I meet?'' applies ``at
all times the affected unit is operating, except during periods of
startup and shutdown during which time you must comply only with Table
3 of this subpart'').
Second, the commenters argued that in its Portland Cement NESHAP,
the EPA specified an operating limit for kilns, identified as a
temperature limit established during a performance test, and that the
temperature limit applied at all times the raw mill is operating,
``except during periods of startup and shutdown'' (78 FR 10039,
February 12, 2013, 40 CFR 63.1346(a)(1).) Further, for the continuous
monitoring requirements, including operating limits, the Portland
Cement NESHAP required operating of the monitoring system at all times
the affected source is operating, ``[e]xcept for periods of startup and
shutdown'' (Id. at 10041, 40 CFR 63.1348(b)(1)(ii).)
The commenters argued that given the EPA's conclusion in the
Proposed Rule that the emission limits should not apply during startup
and shutdown, and because the parametric monitoring requirements are
established during a performance test (which cannot be performed during
a startup or a shutdown) and used to infer compliance with the emission
limits, the EPA should make clear in the final rule that the operating
parameters requirements do not apply during a startup or a shutdown.
The commenter recommended that the EPA should make this explicit: (1)
In the operating and monitoring requirement section of subpart BB
(proposed 40 CFR 63.625), and (2) by defining the averaging period
(currently daily) as excluding periods of startup and shutdown
(Proposed 40 CFR part 63, subpart BB, Table 4). As an alternative, the
commenters recommended that if the EPA continues to require compliance
with the parametric monitoring requirements during startup and shutdown
periods, then the EPA should adopt a longer averaging period, from
daily to 30 days, to allow for the effects of startups and shutdowns to
be reduced by a longer period of steady-state operations. The commenter
noted that the Boiler NESHAP has a 30-day averaging period for pressure
drop and liquid flow rate, and excludes periods of startup and shutdown
from the averaging period (40 CFR 63.7575, definition of ``30-day
rolling average'' and 40 CFR part 63, subpart DDDDD, Table 4). The
commenter stated that a 30-day averaging period would be substantially
more stringent than the Boiler NESHAP approach since it would include
periods of startup and shutdown, while at the same time avoid
misleading ``exceedances'' caused by the inclusion of periods of
startup and shutdown compared to daily average parametric limits.
Response. We disagree with the commenters about the applicability
of the operating limits. Based on these comments, we have clarified in
the final rule at 40 CFR 63.622(d) that to comply with the work
practice during periods of startup and shutdown, facilities must
monitor the operating parameters specified in Table 3 to subpart BB and
comply with the operating limits specified in Table 4 of subpart BB.
The purpose of the work practice is to ensure that the air pollution
control equipment that is used to comply with the emission limit during
normal operations is operated during periods of startup and shutdown.
Monitoring of control device operating parameters is necessary to
demonstrate compliance with the work practice. We have concluded that
it is reasonable for the control device at phosphate fertilizer
production processes to meet the same operating limits during startup
and shutdown that apply during normal operation, and that it is not
necessary to specify different averaging times for periods of startup
and shutdown. Meeting the operating limits of Table 4 of subpart BB
will ensure that owners and operators meet the General Duty requirement
to operate and maintain the affected source and associated air
pollution control equipment in a manner consistent with safety and good
air pollution control practices for minimizing emissions.
The analogies that the commenters made to the Boiler NESHAP and the
Portland Cement NESHAP are not relevant to this rulemaking. In each
rulemaking, we consider the feasibility of applying standards during
startup and shutdown based on relevant process considerations for each
source category, the pollutants regulated, and control devices on which
the rule is based. In developing this rule, we obtained information on
the operation of control devices during startup and shutdown periods in
the CAA section 114 survey issued to the phosphate fertilizer
production industry. Based on survey results, we concluded that for
this source category, control devices (i.e., absorbers) could be
operated during periods of startup and shutdown. We found no indication
that process operations during startup and shutdown would interfere
with the ability to operate the relevant control devices according to
good engineering practice. Moreover, the commenters provided no
technical justification as to why a different operating limit is needed
during startup and shutdown.
Regarding the comparison to the industrial boiler NESHAP, the
operation of boilers and their associated control devices are different
than phosphate fertilizer production plants. While boiler control
devices do not have to comply with specific operating limits during
startup or shutdown, they must meet a work practice that includes
firing clean fuels, operating relevant control devices (e.g.,
absorbers) as expeditiously as possible, and monitoring the applicable
operating parameters (e.g., flow rate) to demonstrate that the control
devices are being operated properly. The EPA currently is reconsidering
the control requirements for industrial boilers during startup and
shutdown (80 FR 3090, January 21, 2015). In the proposed action on
reconsideration, we pointed out that some of the control devices used
for boilers cannot be operated during the full duration of startup and
shutdown because of safety concerns and the possibility of control
equipment degradation due to fouling and corrosion. The control devices
used for phosphate fertilizer production do not pose these same risks.
Likewise, the fact that the Portland Cement NESHAP does not require
monitoring of kiln temperature during startup and shutdown is not
relevant. The Portland Cement NESHAP requires maintaining a kiln
temperature as part of the MACT operating limit. The operating limit
for Portland Cement does not apply during startup and shutdown because
it is not physically possible to maintain a constant temperature during
startup and shutdown of a kiln. In contrast, the feasibility of
operating the control devices used to control HAP emissions from
phosphate fertilizer production is not limited by specific process
operating conditions. Therefore, it is feasible to operate the devices
during startup and shutdown, and we have determined that it is
reasonable to do so considering cost, nonair health and environmental
impacts, and energy requirements.
c. Definition of Startup and Shutdown--Comment. Several commenters
stated that it is not feasible to base the conclusion of a ``shutdown''
on the point at which all feed has ``been processed.'' Instead, they
suggested that the EPA should clarify the work practice standard of
keeping all emission control equipment active during shutdowns. The
commenters reported that facilities in the industry consider the
commencement of ``shutdown'' as the moment at which the plant ceases
adding feed to the affected process, rather than basing shutdown on
when
[[Page 50426]]
all feed materials have been processed through the process. The
commenters recommended that the EPA should define ``shutdown'' to begin
when the facility ceases adding feed to an affected process line, and
to conclude when the affected process line equipment is deactivated,
even though some feed or residues may still be present within
particular parts of the process.
One of the commenters also noted that it is common practice to have
short-term shutdown of process inputs for temporary maintenance work
(including work on emission control equipment) where the entire system
is not emptied. In these cases, feed of phosphoric acid and ammonia to
the process is suspended as is flow from the reactor to the granulator.
The commenter argued that because the source of fluoride to the system
has ceased and dust generating material flows are suspended, there
should be no significant source of emissions to control, and it is not
necessary to require the utilization of control devices until all feed
material has been processed. Instead, the commenter recommended that an
affected entity should be allowed to turn off control devices when
reactor and granulator feeds have been stopped, unless the system is
being emptied, in which case control devices should be required as long
as the material handling system is in operation.
Response. We agree with the commenters that the rule needs to have
a more precise definition of startup and shutdown that more clearly and
reasonably establishes the times when the work practice applies and
when the emission limits apply. Accordingly, we added a definition of
``startup'' and ``shutdown'' in the Definitions section of the final
rule to specify when startup begins and ends, and when shutdown begins
and ends.
Based on additional information provided by industry (see ``Email
Correspondence Received After Comment Period re Startup Shutdown (May
5, 2015),'' which is available in Docket ID No. EPA-HQ-OAR-2012-0522),
we are including a definition of startup in the final rule. The final
rule defines startup as commencing when any feed material is first
introduced into an affected source and ends when feed material is fully
loaded into the affected source. Regarding shutdown, we agree with the
commenters that it is not feasible to process all feed material from a
process prior to shutting down most equipment at a facility. Such
requirement would imply that the control device must be operated after
the shutdown ends. The final rule defines shutdown as commencing when
the facility ceases adding feed to an affected source and ends when the
affected source is deactivated, regardless of whether feed material is
present in the affected source. This definition will address concerns
about temporary shutdowns as well as shutdowns of longer duration.
In addition, the final rule at 40 CFR 63.622(d) specifies that any
control device used at the affected source must be operated during the
entire period of startup and shutdown, and must meet the operating
limits in Table 4 of the rule.
4. What is the rationale for our final decisions for the SSM
provisions?
For the reasons provided above and in the preamble for the proposed
rule, we are finalizing the proposed revisions to the General
Provisions table (appendix A of NESHAP subpart BB) to change several
references related to requirements that apply during periods of SSM.
For these same reasons, we are also finalizing the addition of the
following proposed provisions to NESHAP subpart BB: (1) Work practice
standards for periods of startup and shutdown in lieu of numeric
emission limits; (2) the general duty to minimize emissions at all
times; (3) performance testing conditions requirements; (4) site-
specific monitoring plan requirements; and (5) malfunction
recordkeeping and reporting requirements.
E. Other Changes Made to the Phosphate Fertilizer Production NESHAP and
NSPS
1. What other changes did we propose for the Phosphate Fertilizer
Production NESHAP and NSPS?
a. Clarifications to Applicability and Certain Definitions --i.
NESHAP Subpart BB. As stated in the preamble to the proposed rule, to
ensure the emission standards reflect inclusion of HAP emissions from
all sources in the source category, we proposed to clarify the
applicability of the NESHAP to include reaction products of ammonia and
phosphoric acid, and not just diammonium and monoammonium phosphate.
For consistency between NESHAP subpart AA and NESHAP subpart BB, we
also proposed conditions in NESHAP subpart BB that exclude (like NESHAP
subpart AA does) the use of evaporative cooling towers for any liquid
effluent from any wet scrubbing device installed to control HF
emissions from process equipment. Lastly, we proposed to amend the
definitions of ``diammonium and/or monoammonium phosphate process
line,'' ``granular triple superphosphate process line,'' and ``granular
triple superphosphate storage building'' to include relevant emission
points, and to remove text from the applicability section that is
duplicative of the revised definitions.
ii. NSPS Subpart V. We did not propose changes to applicability or
definitions in NSPS subpart V.
iii. NSPS Subpart W. We proposed changing the word ``cookers'' as
listed in 40 CFR 60.230(a) to ``coolers'' in order to correct the
typographical error.
iv. NSPS Subpart X. We did not propose changes to applicability or
definitions in NSPS subpart X.
b. Testing, Monitoring, Recordkeeping and Reporting--i. NESHAP
Subpart BB. As stated in the preamble to the proposed rule, to provide
flexibility, we proposed several monitoring options, including pressure
and temperature measurements, as alternatives to monitoring of absorber
differential pressure. We also proposed monitoring the absorber inlet
gas flow rate along with the influent absorber liquid flow rate (and
determining liquid-to-gas ratio) in lieu of monitoring only the
absorber inlet liquid flow rate.
In addition, we proposed removing the requirement that facilities
may not implement new operating parameter ranges until the
Administrator has approved them, or 30 days have passed since
submission of the performance test results. We proposed that facilities
must immediately comply with new operating ranges when they are
developed and submitted; and new operating ranges must be established
using the most recent performance test conducted by a facility, which
allows for changes in control device operation to be appropriately
reflected.
We also proposed monitoring requirements for fabric filters in
NESHAP subpart BB because we identified two processes that used fabric
filters rather than wet scrubbing as control technology.
As stated in the preamble to the proposed rule, we modified the
language for the conditions under which testing must be conducted to
require that testing be conducted at ``maximum representative operating
conditions'' for the process.\11\
---------------------------------------------------------------------------
\11\ Based on the EPA memorandum, ``Issuance of the Clean Air
Act National Stack Testing Guidance,'' dated April 27, 2009.
---------------------------------------------------------------------------
In keeping with the general provisions for CMS (including CEMS and
CPMS), we proposed the addition of a site-specific monitoring plan and
calibration requirements for CMS. Provisions were also proposed that
included electronic reporting of stack test data. We also
[[Page 50427]]
proposed modifying the format of NESHAP subpart BB to reference tables
for emissions limits and monitoring requirements.
Finally, we proposed HF standards in NESHAP subpart BB by
translating the current total fluoride limits (lb total F/ton
P2O5 feed) into HF limits (lb HF/ton
P2O5 feed). To comply with HF standards, we
proposed that facilities use EPA Method 320.
ii. NSPS Subpart V. We proposed new monitoring and recordkeeping
requirements for any granular diammonium phosphate plant that commences
construction, modification or reconstruction after November 7, 2014 to
ensure continuous compliance with the standard. As stated in the
preamble to the proposed rule, to ensure that the process scrubbing
system is properly maintained over time; ensure continuous compliance
with standards; and improve data accessibility, we proposed the owner
or operator establish an allowable range for the pressure drop through
the process scrubbing system. We also proposed that the owner or
operator keep records of the daily average pressure drop through the
process scrubbing system, and keep records of deviations.
For consistency with terminology used in the associated NESHAP
subpart BB, we proposed changing the term ``scrubbing system'' to
``absorber'' in NSPS subpart V.
iii. NSPS Subpart W. We proposed new monitoring and recordkeeping
requirements for any TSP plant that commences construction,
modification or reconstruction after November 7, 2014 to ensure
continuous compliance with the standard. As stated in the preamble to
the proposed rule, to ensure that the process scrubbing system is
properly maintained over time; ensure continuous compliance with
standards; and improve data accessibility, we proposed the owner or
operator establish an allowable range for the pressure drop through the
process scrubbing system. We also proposed that the owner or operator
keep records of the daily average pressure drop through the process
scrubbing system, and keep records of deviations.
For consistency with terminology used in the associated NESHAP
subpart BB, we proposed changing the term ``process scrubbing system''
to ``absorber'' in NSPS subpart W.
iv. NSPS Subpart X. We proposed new monitoring and recordkeeping
requirements for any GTSP storage facility that commences construction,
modification or reconstruction after November 7, 2014 to ensure
continuous compliance with the standard. As stated in the preamble to
the proposed rule, to ensure that the process scrubbing system is
properly maintained over time; ensure continuous compliance with
standards; and improve data accessibility, we proposed the owner or
operator establish an allowable range for the pressure drop through the
process scrubbing system. We also proposed that the owner or operator
keep records of the daily average pressure drop through the process
scrubbing system, and keep records of deviations.
For consistency with terminology used in the associated NESHAP
subpart BB, we proposed changing the term ``process scrubbing system''
to ``absorber'' in NSPS subpart X.
2. How did the provisions regarding these other proposed changes to the
Phosphate Fertilizer Production NESHAP and NSPS change since proposal?
a. Clarifications to Applicability and Certain Definitions--i.
NESHAP Subpart BB. In consideration of comments received during the
public comment period for the proposed rulemaking, we are defining
``phosphate fertilizer process line'' and ``phosphate fertilizer
production plant'' separately as discussed in section VI.E.3.a.i of
this preamble. We are also revising rule language at 40 CFR
63.620(b)(1), 63.622(a), 63.622(a)(1), 63.622(a)(2), 63.625(a),
63.626(f), in Table 1, and in Table 2 to accommodate this change. We
are also removing the proposed language ``includes, but is not limited
to'' in the definition of DAP and/or MAP process line for reasons
discussed in section VI.E.3.a.ii of this preamble.
ii. NSPS Subpart V. We are not making changes to applicability or
definitions in NSPS subpart V.
iii. NSPS Subpart W. We are not making changes to applicability or
definitions in NSPS subpart W.
iv. NSPS Subpart X. We are not making changes to applicability or
definitions in NSPS subpart X.
b. Testing, Monitoring, Recordkeeping and Reporting.--i. NESHAP
Subpart BB. We have not made any changes to our proposed determination
that pressure drop is not an appropriate monitoring parameter for
absorbers that are designed to operate with pressure drops of 5 inches
of water column or less. However, in consideration of comments received
during the public comment period for the proposed rulemaking, we are
not adopting the proposed options to monitor: (1) The temperature at
the wet scrubber gas stream outlet and pressure at the liquid inlet of
the absorber, or (2) the temperature at the scrubber gas stream outlet
and scrubber gas stream inlet. Instead, we have revised Table 3 of
NESHAP subpart BB to require liquid-to-gas ratio monitoring for low-
energy absorbers, and influent liquid flow and pressure drop monitoring
for high-energy absorbers; and we are keeping liquid-to-gas ratio
monitoring as an option for high-energy absorbers in the final rule.
(See sections VI.E.3.b.i and VI.E.3.b.ii of this preamble for details.)
In addition to these revisions, we are making corrections at 40 CFR
63.627(a) to clarify the procedures for establishing a new operating
limit based on the most recent performance test. We are also revising
the requirements at 40 CFR 63.625(d)(1)(ii)(B) to remove the
requirement that facilities must request and obtain approval of the
Administrator for changing operating limits. (See section VI.E.3.b.iv
and VI.E.3.b.v of this preamble for details.)
Also, for reasons discussed in the Comment Summary and Response
document available in the docket, we are revising the annual testing
schedule in the final rule at 40 CFR 63.626(b), and the terminology for
``maximum representative operating conditions'' in the final rule at 40
CFR 63.626(d).
We are not making any changes to the proposed addition of a site-
specific monitoring plan and calibration requirements for CMS. We are
also keeping the proposed term ``absorber'' in lieu of ``scrubber,'' as
well as the proposed format of NESHAP subpart BB to reference tables
for emissions limits and monitoring requirements.
Lastly, we are retaining the current total fluoride limits and not
adopting the proposed HF standards and associated EPA Method 320
testing in NESHAP subpart BB (see section VI.E.3.c of this preamble for
details).
ii. NSPS Subpart V. We are not making changes to the proposed
monitoring and recordkeeping requirements for any granular diammonium
phosphate plant that commences construction, modification or
reconstruction after August 19, 2015 to ensure continuous compliance
with the standard. We are also keeping the proposed term ``absorber''
in lieu of ``scrubbing system.''
iii. NSPS Subpart W. We are not making changes to the proposed
monitoring and recordkeeping requirements for any TSP plant that
commences construction, modification or reconstruction after August 19,
2015 to ensure continuous compliance with the standard. We are also
keeping the proposed term ``absorber'' in lieu of ``process scrubbing
system.''
iv. NSPS Subpart X. We are not making changes to the proposed
[[Page 50428]]
monitoring and recordkeeping requirements for any GTSP storage facility
that commences construction, modification or reconstruction after
August 19, 2015 to ensure continuous compliance with the standard. We
are also keeping the proposed term ``absorber'' in lieu of ``process
scrubbing system.''
3. What key comments did we receive on the other changes to the
Phosphate Fertilizer Production NESHAP and NSPS, and what are our
responses?
Several comments were received regarding the proposed
clarifications to applicability and certain definitions, revisions to
testing, monitoring, recordkeeping and reporting, translation of total
fluoride to HF emission limits, and revisions to other provisions for
the Phosphate Fertilizer Production source category. The following is a
summary of several of these comments and our response to those
comments. Other comments received and our responses to those comments
can be found in the Comment Summary and Response document available in
the docket for this action (EPA-HQ-OAR-2012-0522).
a. Applicability Clarifications and Certain Definitions--i.
Phosphate Fertilizer Process Line--Comment. Several commenters
disapproved of the proposed expansion of the applicability provision
for DAP and MAP process lines in 40 CFR 63.620(b)(1) to include ``any
process line that produces a reaction product of ammonia and phosphoric
acid.'' One commenter asserted that the expanded language could include
production of non-granular products that were in existence since the
original NESHAP but not regulated by it, and EPA provided no basis for
expansion of applicability to bring in these processes now. Other
commenters also reiterated that the proposed applicability provision
for DAP and MAP process lines was vague and overbroad and would
inadvertently regulate any process that combines ammonia and phosphoric
acid regardless of the end-product or purpose of facility. One
commenter recommended a change in the definition to clarify that
subpart BB applies specifically to solid, granulated phosphate products
to avoid inclusion of liquid fertilizer products in the proposed rule.
Response. The Agency agrees with the commenter that the proposed
language could be interpreted to include production of non-granular
products at a phosphate fertilizer production plant. It was not our
intent to expand the applicability of 40 CFR subpart BB to include the
production of non-granular products at a phosphate fertilizer
production plant; therefore, we are revising the definitions of
``phosphate fertilizer process line'' and ``phosphate fertilizer
production plant'' in the final rule at 40 CFR 63.621 to reference
granular phosphate fertilizer. Also, the definitions of phosphate
fertilizer process line and phosphate fertilizer production plant were
defined together at proposal (phosphate fertilizer process line or
production plant), but are defined separately in the final rule for
clarity. The definition of phosphate fertilizer process line means
``any process line that manufactures a granular phosphate fertilizer by
reacting phosphoric acid with ammonia. A phosphate fertilizer process
line includes: Reactors, granulators, dryers, coolers, screens, and
mills.'' The definition of phosphate fertilizer production plant means
``any production plant that manufactures a granular phosphate
fertilizer by reacting phosphoric acid with ammonia.''
As an outgrowth of this comment, the Agency revised rule language
surrounding the use of ``phosphate fertilizer process line,'' to create
clarity and consistency in rule language. Specifically, where the
phrase ``diammonium and/or monoammonium phosphate process line and any
process line that produces a reaction product of ammonia and phosphoric
acid'' was used at proposal, this phrase now reads ``phosphate
fertilizer process line (e.g., diammonium and/or monoammonium phosphate
process line)'' in the finalized rule. This phrasing was incorporated
into final rule language at 40 CFR 63.620(b)(1), 63.622(a),
63.622(a)(1), 63.622(a)(2), 63.625(a), 63.626(f), in Table 1, and in
Table 2.
ii. ``Includes, but is Not Limited to''--Comment. A commenter
remarked that incorporating the language ``includes, but is not limited
to'' in the definition of DAP and/or MAP process line is overly broad
and creates ambiguity. They stated that industry should have certainty
as to the applicability and scope of the rule, but the language
``includes, but is not limited to'' creates uncertainty as to where the
affected equipment begins and ends for purposes of demonstrating
compliance.
Response. We agree that this language creates overly broad process
line definitions and can lead to regulatory uncertainty for affected
sources. Therefore, we are not finalizing the language ``includes, but
is not limited to'' in the definition of DAP and/or MAP process line.
b. Testing, Monitoring, Recordkeeping and Reporting--i. Pressure
Drop Across Absorber--Comment. Several commenters requested the EPA
delete the requirement that pressure drop across an absorber must be
greater than 5 inches of water in order to use the option of measuring
pressure drop as an operating parameter. These commenters contended
that the EPA has not articulated any basis for the requirement. These
commenters provided data demonstrating that units operate in compliance
with the emission standards when the pressure drop across an absorber
is less than 5 inches of water. One of these commenters expressed
safety concerns associated with operating scrubbers at higher range
pressure drop settings, citing that one of its facilities has
experienced the entrainment of moisture within the absorbing tower when
operating at pressure drops in excess of 8 inches of water, and another
has experienced the buildup of excessive fumes on the digester floor
when operating the digester scrubber as high as 6 inches of water.
Response. The Agency maintains its determination that pressure drop
is not an appropriate monitoring parameter for absorbers that do not
use the energy from the inlet gas to increase contact between the gas
and liquid in the absorber (see ``Use of Pressure Drop as an Operating
Parameter,'' which is available in Docket ID No. EPA-HQ-OAR-2012-0522).
Therefore, we are not revising this proposed amendment. For further
explanation please see our response to the identical comment that was
made for NESHAP subpart AA in section V.F.3.b.i of this preamble.
ii. Absorber Monitoring Options--Comment. Several commenters called
attention to the options of either measuring: (1) The temperature at
the wet scrubber gas stream outlet and pressure at the liquid inlet of
the absorber, or (2) the temperature at the scrubber gas stream outlet
and scrubber gas stream inlet. One of these commenters said that they
do not believe monitoring gas temperature in locations of large ambient
temperature ranges would provide accurate monitoring of the absorbers
performance. The commenter argued that temperature and pressure probes
would be very susceptible to scaling issues. In addition, this
commenter contended that liquid inlet pressure does not provide any
additional monitoring of the absorber performance, since the inlet
liquid flow rate is already measured and monitored. Another commenter
contended that the EPA has not provided any data or analysis to show
that there is a correlation between temperature and emissions; the
commenter stated that they were not
[[Page 50429]]
aware of any data suggesting a relationship between exit temperature
and emissions, or that monitoring temperature difference across an
absorber would be effective. One of these commenters argued that they
were not in a position to evaluate the difficulties associated with
performing the associated monitoring and establishing the requisite
operating ranges.
Response. Absorber outlet gas temperature is often used to indicate
a change in operation for absorbers used to control thermal processes.
Because this source category does not use a thermal process to produce
fertilizer, the Agency agrees with the commenters that temperature is
not an appropriate monitoring parameter for absorbers used in this
source category, and has removed these monitoring options from Table 3
of the final rule (NESHAP subpart BB). However, in light of this
comment, the Agency has revised Table 3 of NESHAP subpart BB to require
liquid-to-gas ratio monitoring for low-energy absorbers (i.e.,
absorbers that are designed to operate with pressure drops of 5 inches
of water column or less) in lieu of monitoring influent liquid flow and
pressure drop through the absorber. Furthermore, the Agency has revised
Table 3 of NESHAP subpart BB to require influent liquid flow and
pressure drop monitoring for high-energy (i.e., high pressure drop)
absorbers, such as venturi scrubbers; and we are keeping liquid-to-gas
ratio monitoring as an option for high-energy absorbers in the final
rule. For further explanation please see our response to the identical
comment that was made for NESHAP subpart AA in section V.F.3.b.ii of
this preamble.
iii. Acceptable Range From Baseline Average Value--Comment. One
commenter requested that the EPA revise 40 CFR 63.625(d)(1)(ii)(B) to
have similar wording to 40 CFR 63.625(d)(1)(ii)(A), in which the
allowable parametric limits may encompass up to +/-20 percent of the of
the baseline average values for the series of tests used under this
option; that is, the parametric limit may extend -20 percent below the
lowest baseline average and up to +20 percent above the highest
baseline average from the series of performance tests used for this
option.
Response. The Agency determined that it is not necessary to revise
40 CFR 63.625(d)(1)(ii)(B) to allow for a 20 percent
operating margin, as this commenter requests, because this provision
already allows owners or operators to establish an operating limit
range for a control device without having to apply an operating margin,
such as 20 percent. Owners or operators that use an
absorber or a WESP to comply with the emission limits (and monitor
pressure drop across each absorber or secondary voltage for a WESP)
have two options to establish operating limits for demonstrating
continuous compliance: (1) At 40 CFR 63.625(d)(1)(ii)(A), the operating
limits may be determined using the most recent performance test and
applying an operating margin of 20 percent (e.g., during
the three test runs conducted for an owner's or operator's most recent
performance test that demonstrated compliance with the emission limit,
the arithmetic average of the absorber pressure drops recorded was 7
inches of water; therefore, under this option, the owner's or
operator's operating limit range for this absorber would be 5.6 to 8.4
inches of water, or 20 percent of 7); or (2) at 40 CFR
63.625(d)(1)(ii)(B), owners or operators may establish operating limit
ranges based upon baseline values of operating parameters established
in either historic performance tests or performance tests conducted
specifically to establish such ranges (e.g., an owner or operator could
choose to conduct two consecutive performance tests consisting of three
test runs each and if the owner or operator demonstrates compliance
with the emission limit while operating an absorber with a pressure
drop of 6 inches of water during the first performance test, and then
in the second performance test the owner or operator demonstrates
compliance with the emission limit while operating an absorber with a
pressure drop of 10 inches of water, the owner's or operator's
operating limit range for this absorber would be 6 to 10 inches of
water under this option). Additionally, the rule permits owners or
operators to undertake additional performance testing (for either
option) to establish control device operating limits which reflect
compliance with the emission limit for the full range of operating
conditions of the control device. Therefore, the Agency has determined
that no change to 40 CFR 63.625(d)(1)(ii)(B) is warranted.
iv. Operating Range Established From a Previous Test--Comment. One
commenter stated that 40 CFR 63.627(a) is somewhat ambiguous, tending
to suggest that affected facilities would be immediately required to
implement new equipment operating ranges following a source test, even
if operating conditions from previous source tests demonstrated
compliance with fluoride emission standards. The commenter argued that
there is no reason that a new performance test at a new operating range
should invalidate a previous performance test at a different operating
range.
Response. The Agency has clarified in the final rule at 40 CFR
63.627(a) that during the most recent performance test, if owners or
operators demonstrate compliance with the emission limit while
operating their control device outside the previously established
operating limit, then limits must be established. Owners or operators
must establish a new operating limit based on that most recent
performance test and notify the Administrator that the operating limit
changed based on data collected during the most recent performance
test. For further explanation please see our response to the identical
comment that was made for NESHAP subpart AA in section V.F.3.b.iii of
this preamble.
v. Approving Operating Ranges--Comment. Several commenters support
the EPA's proposal to eliminate the requirement that facilities may not
implement new operating parameter ranges until the Administrator has
approved them, or 30 days have passed since submission of the
performance test results. However, two of these commenters pointed out
that the EPA did not make the same allowance in 40 CFR
63.625(d)(1)(ii)(B), where a series of tests (potentially including
historical tests) are used to establish an operating range. A commenter
pointed out that 40 CFR 63.625(d)(1)(ii)(B), as proposed, does not
provide the 30-day default period for the effectiveness of the new
ranges if the EPA Administrator does not act; therefore, as currently
set forth in the proposed rule, sources will be left in limbo waiting
for the EPA Administrator to respond before they can implement new
ranges. A commenter suggested that the EPA revise the proposed
regulatory language to require submission of the new ranges to EPA, but
delete the requirement to request and obtain EPA's approval of the new
ranges. Similarly, another commenter requested the EPA clarify the
process for establishing new equipment operating ranges following
source performance testing. This commenter contended that facilities
should have the ability to update operating parameters if they desire
based on source testing, and the facility should be required to submit
the new ranges, but not be required to obtain EPA's approval of the new
ranges.
In addition, a commenter requested that the EPA clarify how
revising the proposed regulatory language to require submission of the
new ranges to the
[[Page 50430]]
EPA, but deleting the requirement to request and obtain EPA's approval
of the new ranges, will affect possible obligations to undertake permit
modifications of title V permits under 40 CFR part 70. This commenter
stated that such administrative processes are not fully anticipated in
the proposed rule.
Response. In the proposed NESHAP subpart BB, the Agency intended
that facilities not be required to obtain approval, and instead,
immediately comply with a new operating limit when it is developed and
submitted to the Administrator. Therefore, the requirements at 40 CFR
63.625(d)(1)(ii)(B) have been revised in the final rule, as the
commenter requests, to remove the requirement that facilities must
request and obtain approval of the Administrator for changing operating
limits. Furthermore, the Agency suggests that the title V permit be
modified as soon as the Administrator is notified of a change in an
operating limit. The Agency acknowledges that corrections and
modifications to permit applications could become a problem for a
facility, particularly if the Administrator determines the operating
limit is not appropriate after a facility has already applied for the
change to be made in their air permit; however, we expect this scenario
to be rare.
c. Translation of Total Fluoride to HF Emission Limits--Comment.
Several commenters expressed concerns regarding the methodology for
expressing the existing total fluoride limits in terms of HF (refer to
section V.F.3.c of this preamble for a summary of comments received on
this topic).
Response. In light of information provided by commenters, the
Agency has re-evaluated the proposed revision to the standard and
determined that EPA Method 320 is not an appropriate test method for
accurately measuring HF emissions from process lines at this specific
source category due to the complex and often incomplete chemical
reactions with silicon compounds in these sources. Accordingly, we are
not adopting the proposed HF standards, and instead we are retaining
the existing total fluoride limits for all emission sources in subpart
BB. For further explanation on this determination, refer to section
V.F.3.c of this preamble. Although, at the present time, the Agency is
not finalizing HF standards in NESHAP subpart BB, it may be possible to
do so in a future rulemaking with additional data and specificity on
monitoring requirements.
4. What is the rationale for our final decisions regarding these other
changes to the Phosphate Fertilizer Production NESHAP and NSPS?
For the reasons provided above and in the preamble for the proposed
rule, we are finalizing the proposed requirement in NESHAP subpart BB
that pressure drop across an absorber must be greater than 5 inches of
water in order to use the option of measuring pressure drop as an
operating parameter; and other proposed clarifications and corrections.
Additionally, for the reasons provided above, we are making the
revisions, clarifications and corrections noted in section VI.E.2 in
the final rules for NESHAP subpart BB, NSPS subpart V, NSPS subpart W,
and NSPS subpart X.
VII. Summary of Cost, Environmental, and Economic Impacts and
Additional Analyses Conducted
A. What are the affected facilities?
We anticipate that the 13 facilities currently operating in the
U.S. will be affected by these amendments. We do not expect any new
facilities to be constructed or expanded in the foreseeable future.
B. What are the air quality impacts?
We anticipate HF emissions reductions as a result of one facility
installing controls on its oxidation reactor to comply with the SPA
total fluoride limit. However, we do not have emissions data for its
oxidation reactor to calculate these reductions. In addition, the
revised rule will mitigate future increases of Hg emissions from
phosphate rock calciners by requiring compliance with numeric emission
limits.
C. What are the cost impacts?
We have estimated compliance costs for all existing sources to add
the necessary controls and monitoring devices, perform inspections, and
implement recordkeeping and reporting requirements to comply with the
final rules. Based on this analysis, we anticipate an overall total
capital investment of $346,000, with an associated total annualized
cost of approximately $294,000. We do not anticipate the construction
of any new phosphoric acid manufacturing plants or phosphate fertilizer
production facilities in the next 5 years. Therefore, there are no
anticipated new source cost impacts. We estimated the cost to install a
venturi scrubber to meet the SPA process line total fluoride standard,
when oxidation reactor emissions are included, for one facility. For
all emission sources, we calculated capital and annual costs for
testing, monitoring, recordkeeping, and reporting. The memorandum,
``Control Costs and Emissions Reductions for Phosphoric Acid and
Phosphate Fertilizer Production Source Categories--Final Rule,'' which
is available in the docket for this action, documents the control cost
analyses.
D. What are the economic impacts?
Economic impact analyses focus on changes in market prices and
output levels. If changes in market prices and output levels in the
primary markets are significant, we also examine impacts on other
markets. Both the magnitude of costs needed to comply with the rule and
the distribution of these costs among affected facilities can have a
role in determining how the market will change in response to the rule.
We project that no facility will incur significant costs.
Because no small firms will incur control costs, there is no
significant impact on small entities. Thus, we do not expect this
regulation to have a significant impact on a substantial number of
small entities.
E. What are the benefits?
The revised rule will mitigate future increases of Hg emissions
from phosphate rock calciners by requiring compliance with numeric
emission limits. These avoided emissions will result in improvements in
air quality and reduced negative health effects associated with
exposure to air pollution of these emissions. However, we have not
quantified or monetized the benefits of reducing these emissions for
this rulemaking because information is not available to monetize
potential benefits and we are not aware of any new phosphate rock
calciners that will be constructed in the next three years.
F. What analysis of environmental justice did we conduct?
Executive Order 12898 (59 FR 7629, February 16, 1994) establishes
federal executive policy on environmental justice. Its main provision
directs federal agencies, to the greatest extent practical and
permitted by law, to make environmental justice part of their mission
by identifying and addressing, as appropriate, disproportionately high
and adverse human health or environmental effects of their programs,
policies and activities on minority populations and low-income
populations in the U.S.
The EPA has determined that this rule will not have
disproportionately high and adverse human health or environmental
effects on minority, low-
[[Page 50431]]
income, or indigenous populations because it increases the level of
environmental protection for all affected populations without having
any disproportionately high and adverse human health or environmental
effects on any population, including any minority or low-income
population. To gain a better understanding of the source category and
near source populations, the EPA conducted a proximity analysis on
phosphate facilities to identify any overrepresentation of minority,
low income, or indigenous populations. This analysis only gives some
indication of the prevalence of sub-populations that may be exposed to
air pollution from the sources; it does not identify the demographic
characteristics of the most highly affected individuals or communities,
nor does it quantify the level of risk faced by those individuals or
communities.
The proximity analysis reveals that most demographic categories are
below or within 20 percent of their corresponding national averages.
The two exceptions are the minority and African American populations.
The ratio of African Americans living within 3 miles of any source
affected by this rule is 131 percent higher than the national average
(29 percent versus 13 percent). The percentage of minorities living
within 3 miles of any source affected by this rule is 37 percent above
the national average (35 percent versus 28 percent). The large minority
population is a direct result of the higher percentage of African
Americans living near these facilities (the other racial minorities are
below or equal to the national average). However, as noted previously,
we found the risks from these source categories to be acceptable for
all populations.
The changes to the standard increase the level of environmental
protection for all affected populations by ensuring no future emission
increases from the source categories. The proximity analysis results
and the details concerning their development are presented in the
October 2012 memorandum, ``Environmental Justice Review: Phosphate
Fertilizer Production and Phosphoric Acid,'' a copy of which is
available in Docket ID No. EPA-HQ-OAR-2012-0522.
G. What analysis of children's environmental health did we conduct?
While this action is not subject to Executive Order 13045 (62 FR
19885, April 23, 1997), we note that the current standards provide an
ample margin of safety to protect public health. Consideration of
children's health is accounted for in our risk analyses, which compare
projected exposures to various health benchmarks that are based on the
most sensitive populations.
VIII. Statutory and Executive Order Reviews
A. Executive Orders 12866: Regulatory Planning and Review and Executive
Order 13563: Improving Regulation and Regulatory Review
This action is not a significant regulatory action and was,
therefore, not submitted to the Office of Management and Budget (OMB)
for review. The EPA analyzed the potential costs and benefits
associated with this action. The results are presented in sections
VII.C and E of this preamble.
B. Paperwork Reduction Act (PRA)
The information collection activities in these rules have been
submitted for approval to OMB under the PRA. The Information Collection
Request (ICR) document that the EPA prepared has been assigned EPA ICR
number 1790.06. You can find a copy of the ICR in the docket for this
rule, and it is briefly summarized here. The information collection
requirements are not enforceable until OMB approves them.
We are finalizing new paperwork requirements to the Phosphoric Acid
Manufacturing and Phosphate Fertilizer Production source categories in
the form of additional requirements for stack testing, performance
evaluations, and work practices for fugitive sources.
We estimate 12 regulated entities are currently subject to 40 CFR
part 63, subpart AA and 11 regulated entities are currently subject to
40 CFR part 63, subpart BB and each will be subject to all applicable
standards. The annual monitoring, reporting, and recordkeeping burden
for these amendments to subpart AA and BB is estimated to be $224,000
per year (averaged over the first 3 years after the effective date of
the standards). This includes 670 labor hours per year at a total labor
cost of $55,000 per year, and total non-labor capital and operating and
maintenance costs of $169,000 per year. This estimate includes
performance tests, notifications, reporting and recordkeeping
associated with the new requirements for emission points and associated
control devices. The total burden to the federal government is
estimated to be 330 hours per year at a total labor cost of $17,000 per
year (averaged over the first 3 years after the effective date of the
standard). Burden is defined at 5 CFR 1320.3(b).
An agency may not conduct or sponsor, and a person is not required
to respond to, a collection of information unless it displays a
currently valid OMB control number. The OMB control numbers for the
EPA's regulations in 40 CFR are listed in 40 CFR part 9. When OMB
approves this ICR, the Agency will announce that approval in the
Federal Register and publish a technical amendment to 40 CFR part 9 to
display the OMB control number for the approved information collection
activities contained in this final rule.
C. Regulatory Flexibility Act (RFA)
I certify that this action will not have a significant economic
impact on a substantial number of small entities under the RFA. In
making this determination, the impact of concern is any significant
adverse economic impact on small entities. An agency may certify that a
rule will not have a significant economic impact on a substantial
number of small entities if the rule relieves regulatory burden, has no
net burden or otherwise has a positive economic effect on the small
entities subject to the rule. This rule will not impose any
requirements on small entities because we do not project that any small
entities will incur costs due to these rule amendments. We have
therefore concluded that this action will have no net regulatory burden
for all directly regulated small entities.
D. Unfunded Mandates Reform Act (UMRA)
This action does not contain any unfunded mandate as described in
UMRA, 2 U.S.C. 1531-1538, and does not significantly or uniquely affect
small governments. The action imposes no enforceable duty on any state,
local, or tribal governments or the private sector.
E. Executive Order 13132: Federalism
This action does not have federalism implications. It will not have
substantial direct effects on the states, on the relationship between
the national government and the states, or on the distribution of power
and responsibilities among the various levels of government.
F. Executive Order 13175: Consultation and Coordination With Indian
Tribal Governments
This action has tribal implications. However, it will neither
impose substantial direct compliance costs on federally recognized
tribal governments, nor preempt tribal law. The tribal implications are
primarily due to the close proximity of one facility to a tribe (the
Shoshone-Bannock).
The EPA consulted with tribal officials under the EPA Policy on
[[Page 50432]]
Consultation and Coordination with Indian Tribes early in the process
of developing this regulation to permit them to have meaningful and
timely input into its development. The Agency provided an overview of
the source categories and rulemaking process during a monthly
teleconference with the National Tribal Air Association. Additionally,
we provided targeted outreach, including a visit to the Shoshone-
Bannock tribe and meeting with environmental leaders for the tribe.
G. Executive Order 13045: Protection of Children from Environmental
Health Risks and Safety Risks
This action is not subject to Executive Order 13045 because it is
not economically significant as defined in Executive Order 12866, and
because the EPA does not believe the environmental health or safety
risks addressed by this action present a disproportionate risk to
children. This action's health and risk assessments are contained in
sections V.A. and VI.A.
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution or Use
This action is not subject to Executive Order 13211, because it is
not a significant regulatory action under Executive Order 12866.
I. National Technology Transfer and Advancement Act (NTTAA) and 1 CFR
part 51
This action involves technical standards. The EPA has decided to
use analytical methods of the Association of Official Analytical
Chemists (AOAC) and of the Association of Fertilizer and Phosphate
Chemists (AFPC). The AOAC methods include: AOAC Official Method 957.02
Phosphorus (Total) in Fertilizers, Preparation of Sample Solution, AOAC
Official Method 929.01 Sampling of Solid Fertilizers, AOAC Official
Method 929.02 Preparation of Fertilizer Sample, AOAC Official Method
978.01 Phosphorous (Total) in Fertilizers, Automated Method, AOAC
Official Method 969.02 Phosphorous (Total) in Fertilizers, Alkalimetric
Quinolinium Molybdophosphate Method, AOAC Official Method 962.02
Phosphorous (Total) in Fertilizers, Gravimetric Quinolinium
Molybdophosphate Method and Quinolinium Molybdophosphate Method 958.01
Phosphorous (Total) in Fertilizers, Spectrophotometric
Molybdovanadophosphate Method. The AFPC methods for analysis of
phosphate rock include: No. 1 Preparation of Sample, No. 3 Phosphorus-
P2O5 or
Ca3(PO4)2, Method A--Volumetric
Method, No. 3 Phosphorus-P2O5 or
Ca3(PO4)2, Method B--Gravimetric
Quimociac Method, No. 3 Phosphorus-P2O5 or
Ca3(PO4)2, Method C--
Spectrophotometric Method. The AFPC methods for analysis of phosphoric
acid, superphosphate, triple superphosphate and ammonium phosphates
include: No. 3 Total Phosphorus-P2O5, Method A-
Volumetric Method, No. 3 Total Phosphorus-P2O5,
Method B--Gravimetric Quimociac Method and No. 3 Total Phosphorus-
P2O5, Method C--Spectrophotometric Method.
As discussed in the preamble of the proposal, under NESHAP subpart
AA and NESHAP subpart BB, we conducted searches for EPA Methods 5, 13A,
13B, and 30B. The EPA conducted searches through the Enhanced National
Standards Systems Network (NSSN) Database managed by the American
National Standards Institute (ANSI). We contacted voluntary consensus
standards (VCS) organizations, and accessed and searched their
databases. We did not identify any applicable VCS for EPA Methods 5,
13A, 13B, or 30B. Additional information for the VCS search and
determinations can be found in the memorandum, ``Voluntary Consensus
Standard Results for Phosphoric Acid Manufacturing and Phosphate
Fertilizer Production RTR and Standards of Performance for Phosphate
Processing,'' which is available in the docket for this action. The EPA
solicited comments on VCS and invited the public to identify
potentially applicable VCS; however, we did not receive comments
regarding this aspect of NESHAP subpart AA and NESHAP subpart BB.
The EPA is incorporating, into NESHAP subpart AA and NESHAP subpart
BB, the following guidance document: EPA-454/R-98-015, Office Of Air
Quality Planning And Standards (OAQPS), Fabric Filter Bag Leak
Detection Guidance, September 1997. This guidance document provides
procedures for selecting, installing, setting up, adjusting, and
operating a bag leak detection system; and also includes quality
assurance procedures. This guidance document is readily accessible at
http://www.epa.gov/ttn/emc/cem.html.
J. Executive Order 12898: Federal Actions to Address Environmental
Justice in Minority Populations and Low-Income Populations
The EPA believes the human health or environmental risk addressed
by this action will not have potential disproportionately high and
adverse human health or environmental effects on minority, low-income,
or indigenous populations because it increases the level of protection
provided to human health or the environment. The results of this
evaluation are contained in the memorandum titled ``Environmental
Justice Review: Phosphate Fertilizer Production and Phosphoric Acid,''
which is available in Docket ID No. EPA-HQ-OAR-2012-0522, and are
discussed in section VII.F of this preamble.
K. Congressional Review Act
This action is subject to the CRA, and the EPA will submit a rule
report to each House of the Congress and to the Comptroller General of
the U.S. This action is not a ``major rule'' as defined by 5 U.S.C.
804(2).
List of Subjects
40 CFR Part 60
Environmental protection, Air pollution control, Fertilizers,
Fluoride, Particulate matter, Phosphate, Reporting and recordkeeping
requirements.
40 CFR Part 63
Environmental protection, Administrative practice and procedures,
Air pollution control, Hazardous substances, Incorporation by
reference, Intergovernmental relations, Reporting and recordkeeping
requirements.
Dated: July 21, 2015.
Gina McCarthy,
Administrator.
For the reasons stated in the preamble, parts 60 and 63 of title
40, chapter I, of the Code of Federal Regulations are amended as
follows:
PART 60--STANDARDS OF PERFORMANCE FOR NEW STATIONARY SOURCES
0
1. The authority citation for part 60 continues to read as follows:
Authority: 42 U.S.C. 7401 et seq.
Subpart T--Standards of Performance for the Phosphate Fertilizer
Industry: Wet-Process Phosphoric Acid Plants
0
2. Section 60.200 is amended by revising paragraph (a) to read as
follows:
Sec. 60.200 Applicability and designation of affected facility.
(a) The affected facility to which the provisions of this subpart
apply is each wet-process phosphoric acid plant having a design
capacity of more than 15 tons of equivalent P2O5
feed per calendar day.
* * * * *
[[Page 50433]]
0
3. Section 60.201 is amended by revising paragraph (a) to read as
follows:
Sec. 60.201 Definitions.
* * * * *
(a) Wet-process phosphoric acid plant means any facility
manufacturing phosphoric acid by reacting phosphate rock and acid. A
wet-process phosphoric acid plant includes: Reactors, filters,
evaporators, and hot wells.
* * * * *
0
4. Section 60.203 is amended by revising paragraph (c) and adding
paragraph (d) to read as follows:
Sec. 60.203 Monitoring of operations.
* * * * *
(c) The owner or operator of any wet-process phosphoric acid plant
subject to the provisions of this part shall install, calibrate,
maintain, and operate a monitoring device which continuously measures
and permanently records the total pressure drop across the absorber.
The monitoring device shall have an accuracy of 5 percent
over its operating range.
(d) Any facility under Sec. 60.200(a) that commences construction,
modification or reconstruction after November 7, 2014 is subject to the
requirements of this paragraph instead of the requirements in paragraph
(c) of this section. If an absorber is used to comply with Sec.
60.202, then the owner or operator shall continuously monitor pressure
drop through the absorber and meet the requirements specified in
paragraphs (d)(1) through (4) of this section.
(1) The owner or operator shall install, calibrate, maintain, and
operate a continuous monitoring system (CMS) that continuously measures
and permanently records the pressure at the gas stream inlet and outlet
of the absorber. The pressure at the gas stream inlet of the absorber
may be measured using amperage on the blower if a correlation between
pressure and amperage is established.
(2) The CMS must have an accuracy of 5 percent over the
normal range measured or 0.12 kilopascals (0.5 inches of water column),
whichever is greater.
(3) The owner or operator shall establish an allowable range for
the pressure drop through the absorber. The allowable range is 20 percent of the arithmetic average of the three test runs
conducted during the performance test required in Sec. 60.8. The
Administrator retains the right to reduce the 20 percent
adjustment to the baseline average values of operating ranges in those
instances where performance test results indicate that a source's level
of emissions is near the value of an applicable emissions standard.
However, the adjustment must not be reduced to less than 10
percent under any instance.
(4) The owner or operator shall demonstrate continuous compliance
by maintaining the daily average pressure drop through the absorber to
within the allowable range established in paragraph (d)(3) of this
section. The daily average pressure drop through the absorber for each
operating day shall be calculated using the data recorded by the
monitoring system. If the emissions unit operation is continuous, the
operating day is a 24-hour period. If the emissions unit operation is
not continuous, the operating day is the total number of hours of
control device operation per 24-hour period. Valid data points must be
available for 75 percent of the operating hours in an operating day to
compute the daily average.
0
5. Subpart T is amended by adding Sec. 60.205 to read as follows:
Sec. 60.205 Recordkeeping.
Any facility under Sec. 60.200(a) that commences construction,
modification or reconstruction after November 7, 2014 is subject to the
requirements of this section. You must maintain the records identified
as specified in Sec. 60.7(f) and in paragraphs (a) and (b) of this
section. All records required by this subpart must be maintained on
site for at least 5 years.
(a) Records of the daily average pressure. Records of the daily
average pressure drop through the absorber.
(b) Records of deviations. A deviation is determined to have
occurred when the monitoring data or lack of monitoring data result in
any one of the criteria specified in paragraphs (b)(1) and (2) of this
section being met.
(1) A deviation occurs when the daily average value of a monitored
operating parameter is less than the minimum pressure drop, or greater
than the maximum pressure drop established in Sec. 60.203(d)(3).
(2) A deviation occurs when the monitoring data are not available
for at least 75 percent of the operating hours in a day.
Subpart U--Standards of Performance for the Phosphate Fertilizer
Industry: Superphosphoric Acid Plants
0
6. Section 60.210 is amended by revising paragraph (a) to read as
follows:
Sec. 60.210 Applicability and designation of affected facility.
(a) The affected facility to which the provisions of this subpart
apply is each superphosphoric acid plant having a design capacity of
more than 15 tons of equivalent P2O5 feed per
calendar day.
* * * * *
0
7. Section 60.211 is amended by revising paragraph (a) to read as
follows:
Sec. 60.211 Definitions.
* * * * *
(a) Superphosphoric acid plant means any facility that concentrates
wet-process phosphoric acid to 66 percent or greater
P2O5 content by weight for eventual consumption
as a fertilizer. A superphosphoric acid plant includes: evaporators,
hot wells, acid sumps, oxidation reactors, and cooling tanks. An
oxidation reactor includes any equipment or step that uses an oxidizing
agent (e.g., nitric acid, ammonium nitrate, or potassium permanganate)
to treat superphosphoric acid.
* * * * *
0
8. Section 60.213 is amended by revising paragraph (c) and adding
paragraph (d) to read as follows:
Sec. 60.213 Monitoring of operations.
* * * * *
(c) Except as specified in paragraph (d) of this section, the owner
or operator of any superphosphoric acid plant subject to the provisions
of this part shall install, calibrate, maintain, and operate a
monitoring device which continuously measures and permanently records
the total pressure drop across the absorber. The monitoring device
shall have an accuracy of 5 percent over its operating
range.
(d) Any affected facility as defined in Sec. 60.210(a) that
commences construction, modification or reconstruction after November
7, 2014 is subject to the requirements of this paragraph instead of the
requirements in paragraph (c) of this section. If an absorber is used
to comply with Sec. 60.212, then the owner or operator shall
continuously monitor pressure drop through the absorber and meet the
requirements specified in paragraphs (d)(1) through (4) of this
section.
(1) The owner or operator shall install, calibrate, maintain, and
operate a continuous monitoring system (CMS) that continuously measures
and permanently records the pressure at the gas stream inlet and outlet
of the absorber. The pressure at the gas stream inlet of the absorber
may be measured using amperage on the blower if a correlation between
pressure and amperage is established.
(2) The CMS must have an accuracy of 5 percent over the
normal range measured or 0.12 kilopascals (0.5 inches of water column),
whichever is greater.
[[Page 50434]]
(3) The owner or operator shall establish an allowable range for
the pressure drop through the absorber. The allowable range is 20 percent of the arithmetic average of the three test runs
conducted during the performance test required in Sec. 60.8. The
Administrator retains the right to reduce the 20 percent
adjustment to the baseline average values of operating ranges in those
instances where performance test results indicate that a source's level
of emissions is near the value of an applicable emissions standard.
However, the adjustment must not be reduced to less than 10
percent under any instance.
(4) The owner or operator shall demonstrate continuous compliance
by maintaining the daily average pressure drop through the absorber to
within the allowable range established in paragraph (d)(3) of this
section. The daily average pressure drop through the absorber for each
operating day shall be calculated using the data recorded by the
monitoring system. If the emissions unit operation is continuous, the
operating day is a 24-hour period. If the emissions unit operation is
not continuous, the operating day is the total number of hours of
control device operation per 24-hour period. Valid data points must be
available for 75 percent of the operating hours in an operating day to
compute the daily average.
0
9. Subpart U is amended by adding Sec. 60.215 to read as follows:
Sec. 60.215 Recordkeeping.
An affected facility as defined in Sec. 60.210(a) that commences
construction, modification, or reconstruction after November 7, 2014 is
subject to the requirements of this section. You must maintain the
records identified as specified in Sec. 60.7(f) and in paragraphs (a)
and (b) of this section. All records required by this subpart must be
maintained on site for at least 5 years.
(a) Records of the daily average pressure. Records of the daily
average pressure drop through the absorber.
(b) Records of deviations. A deviation is determined to have
occurred when the monitoring data or lack of monitoring data result in
any one of the criteria specified in paragraphs (b)(1) and (2) of this
section being met.
(1) A deviation occurs when the daily average value of a monitored
operating parameter is less than the minimum pressure drop, or greater
than the maximum pressure drop established in Sec. 60.213(d)(3).
(2) A deviation occurs when the monitoring data are not available
for at least 75 percent of the operating hours in a day.
Subpart V--Standards of Performance for the Phosphate Fertilizer
Industry: Diammonium Phosphate Plants
0
10. Section 60.223 is amended by revising paragraph (c) and adding
paragraph (d) to read as follows:
Sec. 60.223 Monitoring of operations.
* * * * *
(c) Except as specified in paragraph (d) of this section, the owner
or operator of any granular diammonium phosphate plant subject to the
provisions of this subpart shall install, calibrate, maintain, and
operate a monitoring device which continuously measures and permanently
records the total pressure drop across the scrubbing system. The
monitoring device shall have an accuracy of 5 percent over
its operating range.
(d) Any affected facility as defined in Sec. 60.220(a) that
commences construction, modification, or reconstruction after November
7, 2014 is subject to the requirements of this paragraph instead of the
requirements in paragraph (c) of this section. If an absorber is used
to comply with Sec. 60.222, then the owner or operator shall
continuously monitor pressure drop through the absorber and meet the
requirements specified in paragraphs (d)(1) through (4) of this
section.
(1) The owner or operator shall install, calibrate, maintain, and
operate a continuous monitoring system (CMS) that continuously measures
and permanently records the pressure at the gas stream inlet and outlet
of the absorber. The pressure at the gas stream inlet of the absorber
may be measured using amperage on the blower if a correlation between
pressure and amperage is established.
(2) The CMS must have an accuracy of 5 percent over the
normal range measured or 0.12 kilopascals (0.5 inches of water column),
whichever is greater.
(3) The owner or operator shall establish an allowable range for
the pressure drop through the absorber. The allowable range is 20 percent of the arithmetic average of the three test runs
conducted during the performance test required in Sec. 60.8. The
Administrator retains the right to reduce the 20 percent
adjustment to the baseline average values of operating ranges in those
instances where performance test results indicate that a source's level
of emissions is near the value of an applicable emissions standard.
However, the adjustment must not be reduced to less than 10
percent under any instance.
(4) The owner or operator shall demonstrate continuous compliance
by maintaining the daily average pressure drop through the absorber to
within the allowable range established in paragraph (d)(3) of this
section. The daily average pressure drop through the absorber for each
operating day shall be calculated using the data recorded by the
monitoring system. If the emissions unit operation is continuous, the
operating day is a 24-hour period. If the emissions unit operation is
not continuous, the operating day is the total number of hours of
control device operation per 24-hour period. Valid data points must be
available for 75 percent of the operating hours in an operating day to
compute the daily average.
0
11. Section 60.224 is amended by revising paragraph (b)(3)(ii) to read
as follows:
Sec. 60.224 Test methods and procedures.
* * * * *
(b) * * *
(3) * * *
(ii) The Association of Official Analytical Chemists (AOAC) Method
9 (incorporated by reference--see Sec. 60.17) shall be used to
determine the P2O5 content (Rp) of the
feed.
0
12. Subpart V is amended by adding Sec. 60.225 to read as follows:
Sec. 60.225 Recordkeeping.
An affected facility as defined in Sec. 60.220(a) that commences
construction, modification, or reconstruction after November 7, 2014 is
subject to the requirements of this section. You must maintain the
records identified as specified in Sec. 60.7(f) and in paragraphs (a)
and (b) of this section. All records required by this subpart must be
maintained on site for at least 5 years.
(a) Records of the daily average pressure drop through the
absorber.
(b) Records of deviations. A deviation is determined to have
occurred when the monitoring data or lack of monitoring data result in
any one of the criteria specified in paragraphs (b)(1) and (2) of this
section being met.
(1) A deviation occurs when the daily average value of a monitored
operating parameter is less than the minimum pressure drop, or greater
than the maximum pressure drop established in Sec. 60.223(d)(3).
(2) A deviation occurs when the monitoring data are not available
for at least 75 percent of the operating hours in a day.
[[Page 50435]]
Subpart W--Standards of Performance for the Phosphate Fertilizer
Industry: Triple Superphosphate Plants
0
13. Section 60.230 is amended by revising paragraph (a) to read as
follows:
Sec. 60.230 Applicability and designation of affected facility.
(a) The affected facility to which the provisions of this subpart
apply is each triple superphosphate plant having a design capacity of
more than 15 tons of equivalent P2O5 feed per
calendar day. For the purpose of this subpart, the affected facility
includes any combination of: mixers, curing belts (dens), reactors,
granulators, dryers, coolers, screens, mills, and facilities that store
run-of-pile triple superphosphate.
* * * * *
0
14. Section 60.233 is revised to read as follows:
Sec. 60.233 Monitoring of operations.
(a) The owner or operator of any triple superphosphate plant
subject to the provisions of this subpart shall install, calibrate,
maintain, and operate a flow monitoring device that can be used to
determine the mass flow of phosphorus-bearing feed material to the
process. The flow monitoring device shall have an accuracy of 5 percent over its operating range.
(b) The owner or operator of any triple superphosphate plant shall
maintain a daily record of equivalent P2O5 feed
by first determining the total mass rate in Mg/hr of phosphorus-bearing
feed using a flow monitoring device meeting the requirements of
paragraph (a) of this section and then by proceeding according to Sec.
60.234(b)(3).
(c) Except as specified in paragraph (d) of this section, the owner
or operator of any triple superphosphate plant subject to the
provisions of this part shall install, calibrate, maintain, and operate
a monitoring device that continuously measures and permanently records
the total pressure drop across the absorber. The monitoring device
shall have an accuracy of 5 percent over its operating
range.
(d) Any facility under Sec. 60.230(a) that commences construction,
modification, or reconstruction after November 7, 2014 is subject to
the requirements of this paragraph instead of the requirements in
paragraph (c) of this section. If an absorber is used to comply with
Sec. 60.232, then the owner or operator shall continuously monitor
pressure drop through the absorber and meet the requirements specified
in paragraphs (d)(1) through (4) of this section.
(1) The owner or operator shall install, calibrate, maintain, and
operate a continuous monitoring system (CMS) that continuously measures
and permanently records the pressure at the gas stream inlet and outlet
of the absorber. The pressure at the gas stream inlet of the absorber
may be measured using amperage on the blower if a correlation between
pressure and amperage is established.
(2) The CMS must have an accuracy of 5 percent over the
normal range measured or 0.12 kilopascals (0.5 inches of water column),
whichever is greater.
(3) The owner or operator shall establish an allowable range for
the pressure drop through the absorber. The allowable range is 20 percent of the arithmetic average of the three test runs
conducted during the performance test required in Sec. 60.8. The
Administrator retains the right to reduce the 20 percent
adjustment to the baseline average values of operating ranges in those
instances where performance test results indicate that a source's level
of emissions is near the value of an applicable emissions standard.
However, the adjustment must not be reduced to less than 10
percent under any instance.
(4) The owner or operator shall demonstrate continuous compliance
by maintaining the daily average pressure drop through the absorber to
within the allowable range established in paragraph (d)(3) of this
section. The daily average pressure drop through the absorber for each
operating day shall be calculated using the data recorded by the
monitoring system. If the emissions unit operation is continuous, the
operating day is a 24-hour period. If the emissions unit operation is
not continuous, the operating day is the total number of hours of
control device operation per 24-hour period. Valid data points must be
available for 75 percent of the operating hours in an operating day to
compute the daily average.
0
15. Subpart W is amended by adding Sec. 60.235 to read as follows:
Sec. 60.235 Recordkeeping.
Any facility under Sec. 60.230(a) that commences construction,
modification, or reconstruction after November 7, 2014 is subject to
the requirements of this section. You must maintain the records
identified as specified in Sec. 60.7(f) and in paragraphs (a) and (b)
of this section. All records required by this subpart must be
maintained onsite for at least 5 years.
(a) Records of the daily average pressure drop through the
absorber.
(b) Records of deviations. A deviation is determined to have
occurred when the monitoring data or lack of monitoring data result in
any one of the criteria specified in paragraphs (b)(1) and (2) of this
section being met.
(1) A deviation occurs when the daily average value of a monitored
operating parameter is less than the minimum pressure drop, or greater
than the maximum pressure drop established in Sec. 60.233(d)(3).
(2) A deviation occurs when the monitoring data are not available
for at least 75 percent of the operating hours in a day.
Subpart X--Standards of Performance for the Phosphate Fertilizer
Industry: Granular Triple Superphosphate Storage Facilities
0
16. Section 60.243 is amended by revising paragraph (c) and adding (e)
to read as follows:
Sec. 60.243 Monitoring of operations.
* * * * *
(c) Except as specified in paragraph (e) of this section, the owner
or operator of any granular triple superphosphate storage facility
subject to the provisions of this subpart shall install, calibrate,
maintain, and operate a monitoring device that continuously measures
and permanently records the total pressure drop across any absorber.
The monitoring device shall have an accuracy of 5 percent
over its operating range.
* * * * *
(e) Any facility under Sec. 60.240(a) that commences construction,
modification, or reconstruction after November 7, 2014 is subject to
the requirements of this paragraph instead of the requirements in
paragraph (c) of this section. If an absorber is used to comply with
Sec. 60.232, then the owner or operator shall continuously monitor
pressure drop through the absorber and meet the requirements specified
in paragraphs (e)(1) through (4) of this section.
(1) The owner or operator shall install, calibrate, maintain, and
operate a continuous monitoring system (CMS) that continuously measures
and permanently records the pressure at the gas stream inlet and outlet
of the absorber. The pressure at the gas stream inlet of the absorber
may be measured using amperage on the blower if a correlation between
pressure and amperage is established.
(2) The CMS must have an accuracy of 5 percent over the
normal range measured or 0.12 kilopascals (0.5 inches of water column),
whichever is greater.
(3) The owner or operator shall establish an allowable range for
the
[[Page 50436]]
pressure drop through the absorber. The allowable range is 20 percent of the arithmetic average of the three test runs
conducted during the performance test required in Sec. 60.8. The
Administrator retains the right to reduce the 20 percent
adjustment to the baseline average values of operating ranges in those
instances where performance test results indicate that a source's level
of emissions is near the value of an applicable emissions standard.
However, the adjustment must not be reduced to less than 10
percent under any instance.
(4) The owner or operator shall demonstrate continuous compliance
by maintaining the daily average pressure drop through the absorber to
within the allowable range established in paragraph (e)(3) of this
section. The daily average pressure drop through the absorber for each
operating day shall be calculated using the data recorded by the
monitoring system. If the emissions unit operation is continuous, the
operating day is a 24-hour period. If the emissions unit operation is
not continuous, the operating day is the total number of hours of
control device operation per 24-hour period. Valid data points must be
available for 75 percent of the operating hours in an operating day to
compute the daily average.
0
17. Subpart X is amended by adding Sec. 60.245 to read as follows:
Sec. 60.245 Recordkeeping.
Any facility under Sec. 60.240(a) that commences construction,
modification, or reconstruction after November 7, 2014 is subject to
the requirements of this section. You must maintain the records
identified as specified in Sec. 60.7(f) and in paragraphs (a) and (b)
of this section. All records required by this subpart must be
maintained onsite for at least 5 years.
(a) Records of the daily average pressure drop through the
absorber.
(b) Records of deviations. A deviation is determined to have
occurred when the monitoring data or lack of monitoring data result in
any one of the criteria specified in paragraphs (b)(1) and (2) of this
section being met.
(1) A deviation occurs when the daily average value of a monitored
operating parameter is less than the minimum pressure drop, or greater
than the maximum pressure drop established in Sec. 60.243(e)(3).
(2) A deviation occurs when the monitoring data are not available
for at least 75 percent of the operating hours in a day.
PART 63--NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS
FOR SOURCE CATEGORIES
0
18. The authority citation for part 63 continues to read as follows:
Authority: 42 U.S.C. 7401 et seq.
Subpart A--General Provisions
0
19. Section 63.14 is amended by revising paragraphs (b), (c)(1) through
(7), and (l)(2) to read as follows:
Sec. 63.14 Incorporations by reference.
* * * * *
(b) The Association of Florida Phosphate Chemists, P.O. Box 1645,
Bartow, Florida 33830.
(1) Book of Methods Used and Adopted By The Association of Florida
Phosphate Chemists, Seventh Edition 1991:
(i) Section IX, Methods of Analysis for Phosphate Rock, No. 1
Preparation of Sample, IBR approved for Sec. 63.606(f), Sec.
63.626(f).
(ii) Section IX, Methods of Analysis for Phosphate Rock, No. 3
Phosphorus-P2O5 or Ca3(PO4)2, Method A--Volumetric Method, IBR approved
for Sec. 63.606(f), Sec. 63.626(f).
(iii) Section IX, Methods of Analysis for Phosphate Rock, No. 3
Phosphorus-P2O5 or Ca3(PO4)2, Method B--Gravimetric Quimociac Method,
IBR approved for Sec. 63.606(f), Sec. 63.626(f).
(iv) Section IX, Methods of Analysis For Phosphate Rock, No. 3
Phosphorus-P2O5 or Ca3(PO4)2, Method C--Spectrophotometric Method, IBR
approved for Sec. 63.606(f), Sec. 63.626(f).
(v) Section XI, Methods of Analysis for Phosphoric Acid,
Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method A--Volumetric Method, IBR approved for
Sec. 63.606(f), Sec. 63.626(f), and (g).
(vi) Section XI, Methods of Analysis for Phosphoric Acid,
Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method B--Gravimetric Quimociac Method, IBR
approved for Sec. 63.606(f), Sec. 63.626(f), and (g).
(vii) Section XI, Methods of Analysis for Phosphoric Acid,
Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method C--Spectrophotometric Method, IBR
approved for Sec. 63.606(f), Sec. 63.626(f), and (g).
(2) [Reserved]
(c) * * *
(1) AOAC Official Method 929.01 Sampling of Solid Fertilizers,
Sixteenth edition, 1995, IBR approved for Sec. 63.626(g).
(2) AOAC Official Method 929.02 Preparation of Fertilizer Sample,
Sixteenth edition, 1995, IBR approved for Sec. 63.626(g).
(3) AOAC Official Method 957.02 Phosphorus (Total) in Fertilizers,
Preparation of Sample Solution, Sixteenth edition, 1995, IBR approved
for Sec. 63.626(g).
(4) AOAC Official Method 958.01 Phosphorus (Total) in Fertilizers,
Spectrophotometric Molybdovanadophosphate Method, Sixteenth edition,
1995, IBR approved for Sec. 63.626(g).
(5) AOAC Official Method 962.02 Phosphorus (Total) in Fertilizers,
Gravimetric Quinolinium Molybdophosphate Method, Sixteenth edition,
1995, IBR approved for Sec. 63.626(g).
(6) AOAC Official Method 969.02 Phosphorus (Total) in Fertilizers,
Alkalimetric Quinolinium Molybdophosphate Method, Sixteenth edition,
1995, IBR approved for Sec. 63.626(g).
(7) AOAC Official Method 978.01 Phosphorus (Total) in Fertilizers,
Automated Method, Sixteenth edition, 1995, IBR approved for Sec.
63.626(g).
* * * * *
(l) * * *
(2) EPA-454/R-98-015, Office Of Air Quality Planning And Standards
(OAQPS), Fabric Filter Bag Leak Detection Guidance, September 1997, IBR
approved for Sec. Sec. 63.548(e), 63.606(m), 63.607(b), 63.626(h),
63.627(b), 63.7525(j), and 63.11224(f).
* * * * *
0
20. Part 63 is amended by revising subpart AA to read as follows:
Subpart AA--National Emission Standards for Hazardous Air
Pollutants from Phosphoric Acid Manufacturing Plants
Sec.
63.600 Applicability.
63.601 Definitions.
63.602 Standards and compliance dates.
63.603 [Reserved]
63.604 [Reserved]
63.605 Operating and monitoring requirements.
63.606 Performance tests and compliance provisions.
63.607 Notification, recordkeeping, and reporting requirements.
63.608 General requirements and applicability of general provisions
of this part.
63.609 [Reserved]
63.610 Exemption from new source performance standards.
63.611 Implementation and enforcement.
[[Page 50437]]
Table 1 to Subpart AA of Part 63--Existing Source Emission Limits
Table 2 to Subpart AA of Part 63--New Source Emission Limits
Table 3 to Subpart AA of Part 63--Monitoring Equipment Operating
Parameters
Table 4 to Subpart AA of Part 63--Operating Parameters, Operating
Limits and Data Monitoring, Recordkeeping and Compliance Frequencies
Table 5 to Subpart AA of Part 63--Calibration and Quality Control
Requirements for Continuous Parameter Monitoring System (CPMS)
Appendix A to Subpart AA of Part 63--Applicability of General
Provisions (40 CFR part 63, subpart A) to Subpart AA
Sec. 63.600 Applicability.
(a) Except as provided in paragraphs (c) and (d) of this section,
you are subject to the requirements of this subpart if you own or
operate a phosphoric acid manufacturing plant that is a major source as
defined in Sec. 63.2. You must comply with the emission limitations,
work practice standards, and operating parameter requirements specified
in this subpart at all times.
(b) The requirements of this subpart apply to emissions of
hazardous air pollutants (HAP) emitted from the following affected
sources at a phosphoric acid manufacturing plant:
(1) Each wet-process phosphoric acid process line.
(2) Each evaporative cooling tower.
(3) Each phosphate rock dryer.
(4) Each phosphate rock calciner.
(5) Each superphosphoric acid process line.
(6) Each purified phosphoric acid process line.
(7) Each gypsum dewatering stack.
(8) Each cooling pond.
(c) The requirements of this subpart do not apply to a phosphoric
acid manufacturing plant that is an area source as defined in Sec.
63.2.
(d) The provisions of this subpart do not apply to research and
development facilities as defined in Sec. 63.601.
Sec. 63.601 Definitions.
Terms used in this subpart are defined in Sec. 63.2 of the Clean
Air Act and in this section as follows:
Active gypsum dewatering stack means a gypsum dewatering stack that
is currently receiving gypsum, received gypsum within the last year, or
is part of the facility's water management system. A gypsum dewatering
stack that is considered closed by a state authority is not considered
an active gypsum dewatering stack.
Breakthrough means the point in time when the level of mercury
detected at the outlet of an adsorber system is 90 percent of the
highest concentration allowed to be discharged consistent with the
applicable emission limit.
Cooling pond means a natural or artificial open reservoir that is
primarily used to collect and cool water that comes into direct contact
with raw materials, intermediate products, by-products, waste products,
or finished products from a phosphoric acid manufacturing plant. The
water in the cooling pond is often used at phosphoric acid
manufacturing plants as filter wash water, absorber water for air
pollution control absorbers, and/or to transport phosphogypsum as
slurry to a gypsum dewatering stack(s).
Equivalent P2O5 feed means the quantity of
phosphorus, expressed as phosphorus pentoxide
(P2O5), fed to the process.
Evaporative cooling tower means an open-water, re-circulating
device that uses fans or natural draft to draw or force ambient air
through the device to remove heat from process water by direct contact.
Exceedance means a departure from an indicator range established
for monitoring under this subpart, consistent with any averaging period
specified for averaging the results of the monitoring.
Existing source depends on the date that construction or
reconstruction of an affected source commenced. A wet-process
phosphoric acid process line, superphosphoric acid process line,
phosphate rock dryer, phosphate rock calciner, evaporative cooling
tower, or purified acid process line is an existing source if
construction or reconstruction of the affected source commenced on or
before December 27, 1996. A gypsum dewatering stack or cooling pond is
an existing source if it meets one of two criteria:
(1) It was constructed or reconstructed on or before August 19,
2015; or
(2) It was constructed or reconstructed after August 19, 2015 and
it was not required to obtain a permit by a state authority for the
construction or reconstruction.
Gypsum dewatering stack means any defined geographic area
associated with a phosphoric acid manufacturing plant in which gypsum
is disposed of or stored, other than within a fully enclosed building,
container, or tank.
Gypsum dewatering stack system means the gypsum dewatering stack,
together with all pumps, piping, ditches, drainage conveyances, water
control structures, collection pools, cooling ponds, surge ponds,
auxiliary holding ponds, regional holding ponds and any other
collection or conveyance system associated with the transport of gypsum
from the plant to the gypsum dewatering stack, its management at the
gypsum dewatering stack, and the process wastewater return to the
phosphoric acid production or other process.
HAP metals mean those metals and their compounds (in particulate or
volatile form) that are included on the list of hazardous air
pollutants in section 112 of the Clean Air Act. HAP metals include, but
are not limited to: Antimony, arsenic, beryllium, cadmium, chromium,
lead, manganese, nickel, and selenium expressed as particulate matter
as measured by the methods and procedures in this subpart or an
approved alternative method. For the purposes of this subpart, HAP
metals (except mercury) are expressed as particulate matter as measured
by Method 5 at 40 CFR part 60, appendix A-3.
New source depends on the date that construction or reconstruction
of an affected source commences. A wet-process phosphoric acid process
line, superphosphoric acid process line, phosphate rock dryer,
phosphate rock calciner, evaporative cooling tower, or purified acid
process line is a new source if construction or reconstruction of the
affected source commenced after December 27, 1996. A gypsum dewatering
stack or cooling pond is a new source if it meets two criteria:
(1) It was constructed or reconstructed after August 19, 2015; and
(2) It was required to obtain a permit by a state authority for the
construction or reconstruction.
Oxidation reactor means any equipment or step that uses an
oxidizing agent (e.g., nitric acid, ammonium nitrate, or potassium
permanganate) to treat superphosphoric acid.
Phosphate rock calciner means the equipment used to remove moisture
and organic matter from phosphate rock through direct or indirect
heating.
Phosphate rock dryer means the equipment used to reduce the
moisture content of phosphate rock through direct or indirect heating.
Phosphate rock feed means all material entering any phosphate rock
dryer or phosphate rock calciner including moisture and extraneous
material as well as the following ore materials: Fluorapatite,
hydroxylapatite, chlorapatite, and carbonateapatite.
Purified phosphoric acid process line means any process line that
uses a HAP as a solvent in the separation of impurities from the
product acid for the purposes of rendering that product suitable for
industrial, manufacturing, or food grade uses. A purified phosphoric
acid process line includes:
[[Page 50438]]
solvent extraction process equipment, solvent stripping and recovery
equipment, seal tanks, carbon treatment equipment, cooling towers,
storage tanks, pumps, and process piping.
Raffinate stream means the aqueous stream containing the impurities
that are removed during the purification of wet-process phosphoric acid
using solvent extraction.
Research and development facility means research or laboratory
operations whose primary purpose is to conduct research and development
into new processes and products, where the operations are under the
close supervision of technically trained personnel, and where the
facility is not engaged in the manufacture of products for commercial
sale in commerce or other off-site distribution, except in a de minimis
manner.
Rim ditch (cell) building technique means a gypsum dewatering stack
construction technique that utilizes inner and outer dikes to direct
gypsum slurry flow around the perimeter of the stack before directing
the flow and allowing settling of finer materials into the settling
compartment. For the purpose of this definition, the rim ditch (cell)
building technique includes the compartment startup phase when gypsum
is deposited directly into the settling compartment in preparation for
ditch construction as well as the step-in or terminal phases when most
solids must be directed to the settling compartment prior to stack
closure. Decant return ditches are not rim ditches.
Shutdown commences when feed materials cease to be added to an
affected source and ends when the affected source is deactivated,
regardless of whether feed material is present in the affected source.
Startup commences when any feed material is first introduced into
an affected source and ends when feed material is fully loaded into the
affected source.
Superphosphoric acid process line means any process line that
concentrates wet-process phosphoric acid to 66 percent or greater
P2O5 content by weight. A superphosphoric acid
process line includes: evaporators, hot wells, acid sumps, oxidation
reactors, and cooling tanks.
Total fluorides means elemental fluorine and all fluoride
compounds, including the HAP HF, as measured by reference methods
specified in 40 CFR part 60, appendix A, Method 13 A or B, or by
equivalent or alternative methods approved by the Administrator
pursuant to Sec. 63.7(f).
Wet-process phosphoric acid process line means any process line
manufacturing phosphoric acid by reacting phosphate rock and acid. A
wet-process phosphoric acid process line includes: reactors, filters,
evaporators, and hot wells.
Sec. 63.602 Standards and compliance dates.
(a) On and after the dates specified in paragraphs (a)(1) through
(6) of this section, for each wet-process phosphoric acid process line,
superphosphoric acid process line, phosphate rock dryer, and phosphate
rock calciner, you must comply with the emission limits as specified in
paragraphs (a)(1) through (6) of this section. If a process line
contains more than one emission point, you must sum the emissions from
all emission points in a process line to determine compliance with the
specified emission limits.
(1) For each existing wet-process phosphoric acid process line,
superphosphoric acid process line, and phosphate rock dryer that
commenced construction or reconstruction on or before December 27,
1996, you must comply with the emission limits specified in Table 1 to
this subpart beginning on June 10, 2002.
(2) For each existing phosphate rock calciner that commenced
construction or reconstruction on or before December 27, 1996, you must
comply with the emission limits as specified in paragraphs (a)(2)(i)
through (iii) of this section.
(i) You must comply with the total particulate emission limit
specified in Table 1 to this subpart beginning on June 10, 2002.
(ii) You must comply with the mercury emission limit specified in
Table 1 to this subpart beginning on August 19, 2015.
(iii) You must comply with the total fluorides emission limit
specified in Table 1 to this subpart beginning on August 19, 2015.
(3) For each new wet-process phosphoric acid process line,
superphosphoric acid process line, and phosphate rock dryer that
commences construction or reconstruction after December 27, 1996 and on
or before August 19, 2015, you must comply with the emission limits
specified in Table 2 to this subpart beginning on June 10, 1999 or at
startup, whichever is later.
(4) For each new wet-process phosphoric acid process line,
superphosphoric acid process line, and phosphate rock dryer that
commences construction or reconstruction after August 19, 2015, you
must comply with the emission limits specified in Table 2 to this
subpart immediately upon startup.
(5) For each new phosphate rock calciner that commences
construction or reconstruction after December 27, 1996 and on or before
August 19, 2015, you must comply with the emission limits as specified
in paragraphs (a)(5)(i) through (iii) of this section.
(i) You must comply with the total particulate emission limit
specified in Table 2 to this subpart beginning on June 10, 1999 or at
startup, whichever is later.
(ii) You must comply with the mercury emission limit specified in
Table 2 to this subpart beginning on August 19, 2015, or upon startup,
whichever is later.
(iii) You must comply with the total fluorides emission limit
specified in Table 2 to this subpart beginning on August 19, 2015, or
upon startup, whichever is later.
(6) For each new phosphate rock calciner that commences
construction or reconstruction after August 19, 2015, you must comply
with the emission limits specified in Table 2 to this subpart
immediately upon startup.
(b) For each existing purified phosphoric acid process line that
commenced construction or reconstruction on or before December 27,
1996, you must comply with the provisions of subpart H of this part and
paragraphs (b)(1) through (3) of this section beginning on June 10,
2002. For each new purified phosphoric acid process line that commences
construction or reconstruction after December 27, 1996, you must comply
with the provisions of subpart H of this part and paragraphs (b)(1)
through (3) of this section beginning on June 10, 1999 or at startup,
whichever is later.
(1) Maintain a 30-day rolling average of daily concentration
measurements of methyl isobutyl ketone equal to or below 20 parts per
million by weight (ppmw) for each product acid stream.
(2) Maintain a 30-day rolling average of daily concentration
measurements of methyl isobutyl ketone equal to or below 30 ppmw for
each raffinate stream.
(3) Maintain the daily average temperature of the exit gas stream
from the chiller stack below 50 degrees Fahrenheit.
(c) Beginning on June 10, 2002, you must not introduce into an
existing evaporative cooling tower that commenced construction or
reconstruction on or before December 27, 1996, any liquid effluent from
any absorber installed to control emissions from process equipment.
Beginning on June 10, 1999 or at startup, whichever
[[Page 50439]]
is later, you must not introduce into a new evaporative cooling tower
that commences construction or reconstruction after December 27, 1996,
any liquid effluent from any absorber installed to control emissions
from process equipment.
(d) For each gypsum dewatering stack system, you must prepare, and
operate in accordance with, a gypsum dewatering stack and cooling pond
management plan that contains the information specified in paragraph
(e) of this section beginning on August 19, 2016.
(e) The gypsum dewatering stack and cooling pond management plan
must include the information specified in paragraphs (e)(1) through (3)
of this section. You must submit the gypsum dewatering stack and
cooling pond management plan for approval to the Administrator as
specified in paragraph (e)(4) of this section.
(1) Location (including latitude and longitude of centroid in
decimal degrees to four decimal places) of each gypsum dewatering stack
and each cooling pond in the gypsum dewatering stack system.
(2) Permitted maximum footprint acreage of each gypsum dewatering
stack and each cooling pond in the gypsum dewatering stack system.
(3) Control measures that you use to minimize fugitive hydrogen
fluoride emissions from the gypsum dewatering stack system. If you
operate one or more active gypsum dewatering stacks or cooling ponds
that are considered new sources as defined in Sec. 63.601, then you
must use, and include in the management plan, at least two of the
control measures listed in paragraphs (e)(3)(i) through (vii) of this
section for your gypsum dewatering stack system. If you only operate
active gypsum dewatering stacks and cooling ponds that are considered
existing sources as defined in Sec. 63.601, then you must use, and
include in the management plan, at least one of the control measures
listed in paragraphs (e)(3)(i) through (vii) of this section for your
gypsum dewatering stack system.
(i) For at least one cooling pond that is considered part of your
gypsum dewatering stack system, you may choose to submerge the
discharge pipe to a level below the surface of the cooling pond.
(ii) For at least one cooling pond that is considered part of your
gypsum dewatering stack system, you may choose to use lime (or any
other caustic substance) to raise the pH of the liquid (e.g., the
condensed vapors from the flash cooler and evaporators, and scrubbing
liquid) discharged into the cooling pond. If you choose this control
measure, then you must include in the plan the method used to raise the
pH of the liquid discharged into the cooling pond, the target pH value
(of the liquid discharged into the cooling pond) expected to be
achieved by using the method, and the analyses used to determine and
support the raise in pH.
(iii) For all cooling ponds that are considered part of your gypsum
dewatering stack system, you may choose to reduce the total cooling
pond surface area based on a facility specific evaluation plan. If you
choose this control measure, then you must include in the facility
specific evaluation plan certified by an independent licensed
professional engineer or similarly qualified individual. You must also
include in the plan the method used to reduce total cooling pond
footprint, the analyses used to determine and support the reduction in
the total cooling pond surface area, and the amount of total cooling
pond surface area that was reduced due to the facility specific
evaluation plan.
(iv) For at least one gypsum dewatering stack that is considered
part of your gypsum dewatering stack system, you may choose to minimize
the surface area of the gypsum pond associated with the active gypsum
dewatering stack by using a rim ditch (cell) building technique or
other building technique.
(v) For at least one gypsum dewatering stack that is considered
part of your gypsum dewatering stack system, you may choose to apply
slaked lime to the active gypsum dewatering stack surfaces. If you
choose this control measure, then you must include in the plan the
method used to determine the specific locations slaked lime is applied.
The plan must also include the methods used to determine the quantity
of, and when to apply, slaked lime (e.g., slaked lime may be applied to
achieve a state ambient air standard for fluorides, measured as
hydrogen fluoride).
(vi) For at least one gypsum dewatering stack that is considered
part of your gypsum dewatering stack system, you may choose to apply
soil caps and vegetation, or a synthetic cover, to a portion of side
slopes of the active gypsum dewatering stack. If you choose this
control measure, then you must include in the plan the method used to
determine the specific locations of soil caps and vegetation, or
synthetic cover; and specify the acreage and locations where soil caps
and vegetation, or synthetic cover, is applied. The plan must also
include a schedule describing when soil caps and vegetation, or
synthetic cover, is to be applied.
(vii) For all gypsum dewatering stacks that are considered part of
your gypsum dewatering stack system, you may choose to establish
closure requirements that at a minimum, contain requirements for the
specified items in paragraphs (e)(3)(vii)(A) and (B) of this section.
(A) A specific trigger mechanism for when you must begin the
closure process on the gypsum dewatering stack; and
(B) A requirement to install a final cover. For purposes of this
paragraph, final cover means the materials used to cover the top and
sides of a gypsum dewatering stack upon closure.
(4) You must submit your plan for approval to the Administrator at
least 6 months prior to the compliance date specified in Sec.
63.602(d), or with the permit application for modification,
construction, or reconstruction. The plan must include details on how
you will implement and show compliance with the control technique(s)
that you have selected to use. The Administrator will approve or
disapprove your plan within 90 days after receipt of the plan. To
change any of the information submitted in the plan, you must submit a
revised plan 60 days before the planned change is to be implemented in
order to allow time for review and approval by the Administrator before
the change is implemented.
(f) Beginning on August 19, 2015, during periods of startup and
shutdown (as defined in Sec. 63.601), you must comply with the work
practice specified in this paragraph in lieu of the emission limits
specified in paragraph (a) of this section. During periods of startup
and shutdown, you must operate any control device(s) being used at the
affected source, monitor the operating parameters specified in Table 3
of this subpart, and comply with the operating limits specified in
Table 4 of this subpart.
Sec. 63.603 [Reserved]
Sec. 63.604 [Reserved]
Sec. 63.605 Operating and monitoring requirements.
(a) For each wet-process phosphoric acid process line or
superphosphoric acid process line subject to the provisions of this
subpart, you must comply with the monitoring requirements specified in
paragraphs (a)(1) and (2) of this section.
(1) Install, calibrate, maintain, and operate a continuous
monitoring system (CMS) according to your site-specific monitoring plan
specified in Sec. 63.608(c). The CMS must have an accuracy of 5 percent over its operating range and
[[Page 50440]]
must determine and permanently record the mass flow of phosphorus-
bearing material fed to the process.
(2) Maintain a daily record of equivalent
P2O5 feed. Calculate the equivalent
P2O5 feed by determining the total mass rate, in
metric ton/hour of phosphorus bearing feed, using the monitoring system
specified in paragraph (a)(1) of this section and the procedures
specified in Sec. 63.606(f)(3).
(b) For each phosphate rock dryer or phosphate rock calciner
subject to the provisions of this subpart, you must comply with the
monitoring requirements specified in paragraphs (b)(1) and (2) of this
section.
(1) Install, calibrate, maintain, and operate a CMS according to
your site-specific monitoring plan specified in Sec. 63.608(c). The
CMS must have an accuracy of 5 percent over its operating
range and must determine and permanently record either:
(i) The mass flow of phosphorus-bearing feed material to the
phosphate rock dryer or calciner, or
(ii) The mass flow of product from the phosphate rock dryer or
calciner.
(2) Maintain the records specified in paragraphs (b)(2)(i) and (ii)
of this section.
(i) If you monitor the mass flow of phosphorus-bearing feed
material to the phosphate rock dryer or calciner as specified in
paragraph (b)(1)(i) of this section, maintain a daily record of
phosphate rock feed by determining the total mass rate in metric tons/
hour of phosphorus-bearing feed.
(ii) If you monitor the mass flow of product from the phosphate
rock dryer or calciner as specified in paragraph (b)(1)(ii) of this
section, maintain a daily record of product by determining the total
mass rate in metric ton/hour of product.
(c) For each purified phosphoric acid process line, you must comply
with the monitoring requirements specified in paragraphs (c)(1) and (2)
of this section.
(1) Install, calibrate, maintain, and operate a CMS according to
your site-specific monitoring plan specified in Sec. 63.608(c). The
CMS must continuously measure and permanently record the stack gas exit
temperature for each chiller stack.
(2) Measure and record the concentration of methyl isobutyl ketone
in each product acid stream and each raffinate stream once each day.
(d) If you use a control device(s) to comply with the emission
limits specified in Table 1 or 2 of this subpart, you must install a
continuous parameter monitoring system (CPMS) and comply with the
requirements specified in paragraphs (d)(1) through (5) of this
section.
(1) You must monitor the operating parameter(s) applicable to the
control device that you use as specified in Table 3 to this subpart and
establish the applicable limit or range for the operating parameter
limit as specified in paragraphs (d)(1)(i) and (ii) of this section, as
applicable.
(i) Except as specified in paragraph (d)(1)(ii) of this section,
determine the value(s) as the arithmetic average of operating parameter
measurements recorded during the three test runs conducted for the most
recent performance test.
(ii) If you use an absorber or a wet electrostatic precipitator to
comply with the emission limits in Table 1 or 2 to this subpart and you
monitor pressure drop across the absorber or secondary voltage for a
wet electrostatic precipitator, you must establish allowable ranges
using the methodology specified in paragraphs (d)(1)(ii)(A) and (B) of
this section.
(A) The allowable range for the daily averages of the pressure drop
across an absorber, or secondary voltage for a wet electrostatic
precipitator, is 20 percent of the baseline average value
determined in paragraph (d)(1)(i) of this section. The Administrator
retains the right to reduce the 20 percent adjustment to
the baseline average values of operating ranges in those instances
where performance test results indicate that a source's level of
emissions is near the value of an applicable emissions standard.
However, the adjustment must not be reduced to less than 10
percent under any instance.
(B) As an alternative to paragraph (d)(1)(ii)(A) of this section,
you may establish allowable ranges for the daily averages of the
pressure drop across an absorber, or secondary voltage for an
electrostatic precipitator, for the purpose of assuring compliance with
this subpart using the procedures described in this paragraph. You must
establish the allowable ranges based on the baseline average values
recorded during previous performance tests, or the results of
performance tests conducted specifically for the purposes of this
paragraph. You must conduct all performance tests using the methods
specified in Sec. 63.606. You must certify that the control devices
and processes have not been modified since the date of the performance
test from which you obtained the data used to establish the allowable
ranges. When a source using the methodology of this paragraph is
retested, you must determine new allowable ranges of baseline average
values unless the retest indicates no change in the operating
parameters outside the previously established ranges.
(2) You must monitor, record, and demonstrate continuous compliance
using the minimum frequencies specified in Table 4 to this subpart.
(3) You must comply with the calibration and quality control
requirements that are applicable to the operating parameter(s) you
monitor as specified in Table 5 to this subpart.
(4) If you use a non-regenerative adsorption system to achieve the
mercury emission limits specified in Table 1 or 2 to this subpart, you
must comply with the requirements specified in paragraph (e) of this
section.
(5) If you use a sorbent injection system to achieve the mercury
emission limits specified in Table 1 or 2 to this subpart and you use a
fabric filter to collect the associated particulate matter, the system
must meet the requirements for fabric filters specified in paragraph
(f) of this section.
(e) If you use a non-regenerative adsorption system to achieve the
mercury emission limits specified in Table 1 or 2 to this subpart, you
must comply with the requirements specified in paragraphs (e)(1)
through (3) of this section.
(1) Determine the adsorber bed life (i.e., the expected life of the
sorbent in the adsorption system) using the procedures specified in
paragraphs (e)(1)(i) through (iv) of this section.
(i) If the adsorber bed is expected (designed) to have a life of
less than 2 years, determine the outlet concentration of mercury on a
quarterly basis until breakthrough occurs for the first three adsorber
bed change-outs. The adsorber bed life shall equal the average length
of time between each of the three change-outs.
(ii) If the adsorber bed is expected (designed) to have a life of 2
years or greater, determine the outlet concentration of mercury on a
semi-annual basis until breakthrough occurs for the first two adsorber
bed change-outs. The adsorber bed life must equal the average length of
time between each of the two change-outs.
(iii) If more than one adsorber is operated in parallel, or there
are several identical operating lines controlled by adsorbers, you may
determine the adsorber bed life by measuring the outlet concentration
of mercury from one of the adsorbers or adsorber systems rather than
determining the bed life for each adsorber.
(iv) The adsorber or adsorber system you select for the adsorber
bed life test must have the highest expected inlet gas
[[Page 50441]]
mercury concentration and the highest operating rate of any adsorber in
operation at the affected source. During the test to determine adsorber
bed life, you must use the fuel that contains the highest level of
mercury in any fuel-burning unit associated with the adsorption system
being tested.
(2) You must replace the sorbent in each adsorber on or before the
end of the adsorbent bed life, calculated in paragraph (e)(1) of this
section.
(3) You must re-establish the adsorber bed life if the sorbent is
replaced with a different brand or type, or if any process changes are
made that would lead to a shorter bed lifetime.
(f) Beginning August 19, 2016, if you use a fabric filter system to
comply with the emission limits specified in Table 1 or 2 to this
subpart, then the fabric filter must be equipped with a bag leak
detection system that is installed, calibrated, maintained, and
continuously operated according to the requirements in paragraphs
(f)(1) through (10) of this section.
(1) Install a bag leak detection sensor(s) in a position(s) that
will be representative of the relative or absolute particulate matter
loadings for each exhaust stack, roof vent, or compartment (e.g., for a
positive-pressure fabric filter) of the fabric filter.
(2) Use a bag leak detection system certified by the manufacturer
to be capable of detecting particulate matter emissions at
concentrations of 1 milligram per actual cubic meter (0.00044 grains
per actual cubic feet) or less.
(3) Use a bag leak detection system equipped with a device to
continuously record the output signal from the system sensor.
(4) Use a bag leak detection system equipped with a system that
will trigger an alarm when an increase in relative particulate matter
emissions over a preset level is detected. The alarm must be located
such that the alert is observed readily by plant operating personnel.
(5) Install a bag leak detection system in each compartment or cell
for positive-pressure fabric filter systems that do not duct all
compartments or cells to a common stack. Install a bag leak detector
downstream of the fabric filter if a negative-pressure or induced-air
filter system is used. If multiple bag leak detectors are required, the
system's instrumentation and alarm may be shared among detectors.
(6) Calibration of the bag leak detection system must, at a
minimum, consist of establishing the baseline output level by adjusting
the range and the averaging period of the device and establishing the
alarm set points and the alarm delay time.
(7) After initial adjustment, you must not adjust the sensitivity
or range, averaging period, alarm set points, or alarm delay time
except as established in your site-specific monitoring plan required in
Sec. 63.608(c). In no event may the sensitivity be increased more than
100 percent or decreased by more than 50 percent over a 365-day period
unless such adjustment follows a complete inspection of the fabric
filter system that demonstrates that the system is in good operating
condition.
(8) Operate and maintain each fabric filter and bag leak detection
system such that the alarm does not sound more than 5 percent of the
operating time during a 6-month period. If the alarm sounds more than 5
percent of the operating time during a 6-month period, it is considered
an operating parameter exceedance. Calculate the alarm time (i.e., time
that the alarm sounds) as specified in paragraphs (f)(8)(i) through
(iii) of this section.
(i) If inspection of the fabric filter demonstrates that corrective
action is not required, the alarm duration is not counted in the alarm
time calculation.
(ii) If corrective action is required, each alarm time is counted
as a minimum of 1 hour.
(iii) If it takes longer than 1 hour to initiate corrective action,
each alarm time is counted as the actual amount of time taken to
initiate corrective action.
(9) If the alarm on a bag leak detection system is triggered, you
must initiate procedures within 1 hour of an alarm to identify the
cause of the alarm and then initiate corrective action, as specified in
Sec. 63.608(d)(2), no later than 48 hours after an alarm. Failure to
take these actions within the prescribed time periods is considered a
violation.
(10) Retain records of any bag leak detection system alarm,
including the date, time, duration, and the percent of the total
operating time during each 6-month period that the alarm sounds, with a
brief explanation of the cause of the alarm, the corrective action
taken, and the schedule and duration of the corrective action.
(g) If you choose to directly monitor mercury emissions instead of
using CPMS as specified in paragraph (d) of this section, then you must
install and operate a mercury CEMS in accordance with Performance
Specification 12A of appendix B to part 60 of this chapter, or a
sorbent trap-based integrated monitoring system in accordance with
Performance Specification 12B of appendix B to part 60 of this chapter.
You must continuously monitor mercury emissions as specified in
paragraphs (g)(1) through (4) of this section.
(1) The span value for any mercury CEMS must include the intended
upper limit of the mercury concentration measurement range during
normal operation, which may be exceeded during other short-term
conditions lasting less than 24 consecutive operating hours. However,
the span should be at least equivalent to approximately two times the
emissions standard. You may round the span value to the nearest
multiple of 10 micrograms per cubic meter of total mercury.
(2) You must operate and maintain each mercury CEMS or sorbent
trap-based integrated monitoring system according to the quality
assurance requirements specified in Procedure 5 of appendix F to part
60 of this chapter.
(3) You must conduct relative accuracy testing of mercury
monitoring systems, as specified in Performance Specification 12A,
Performance Specification 12B, or Procedure 5 of appendix B to part 60
of this chapter, at normal operating conditions.
(4) If you use a mercury CEMS, you must install, operate,
calibrate, and maintain an instrument for continuously measuring and
recording the exhaust gas flow rate to the atmosphere according to your
site-specific monitoring plan specified in Sec. 63.608(c).
Sec. 63.606 Performance tests and compliance provisions.
(a) You must conduct an initial performance test to demonstrate
compliance with the applicable emission limits specified in Tables 1
and 2 to this subpart, within 180 days of the applicable compliance
date specified in Sec. 63.602.
(b) After you conduct the initial performance test specified in
paragraph (a) of this section, you must conduct a performance test once
per calendar year.
(c) For affected sources (as defined in Sec. 63.600) that have not
operated since the previous annual performance test was conducted and
more than 1 year has passed since the previous performance test, you
must conduct a performance test no later than 180 days after the re-
start of the affected source according to the applicable provisions in
Sec. 63.7(a)(2).
(d)(1) You must conduct the performance tests specified in this
section at representative (normal) conditions for the process.
Representative (normal) conditions means those conditions that:
(i) Represent the range of combined process and control measure
conditions under which the facility expects to
[[Page 50442]]
operate (regardless of the frequency of the conditions); and
(ii) Are likely to most challenge the emissions control measures of
the facility with regard to meeting the applicable emission standards,
but without creating an unsafe condition. Operations during startup,
shutdown, and malfunction do not constitute representative (normal)
operating conditions for purposes of conducting a performance test.
(2) You must record the process information that is necessary to
document the operating conditions during the test and include in such
record an explanation to support that such conditions represent
representative (normal) conditions. Upon request, you must make
available to the Administrator such records as may be necessary to
determine the conditions of performance tests.
(e) In conducting all performance tests, you must use as reference
methods and procedures the test methods in 40 CFR part 60, appendix A,
or other methods and procedures as specified in this section, except as
provided in Sec. 63.7(f).
(f) You must determine compliance with the applicable total
fluorides standards specified in Tables 1 and 2 to this subpart as
specified in paragraphs (f)(1) through (3) of this section.
(1) Compute the emission rate (E) of total fluorides for each run
using Equation AA-1:
[GRAPHIC] [TIFF OMITTED] TR19AU15.000
Where:
E = Emission rate of total fluorides, gram/metric ton (pound/ton) of
equivalent P2O5 feed.
Ci = Concentration of total fluorides from emission point
``i,'' milligram/dry standard cubic meter (milligram/dry standard
cubic feet).
Qi = Volumetric flow rate of effluent gas from emission
point ``i,'' dry standard cubic meter/hour (dry standard cubic feet/
hour).
N = Number of emission points associated with the affected facility.
P = Equivalent P2O5 feed rate, metric ton/hour
(ton/hour).
K = Conversion factor, 1000 milligram/gram (453,600 milligram/
pound).
(2) You must use Method 13A or 13B (40 CFR part 60, appendix A) to
determine the total fluorides concentration (Ci) and the
volumetric flow rate (Qi) of the effluent gas at each
emission point. The sampling time for each run at each emission point
must be at least 60 minutes. The sampling volume for each run at each
emission point must be at least 0.85 dscm (30 dscf). If Method 13B is
used, the fusion of the filtered material described in Section 7.3.1.2
and the distillation of suitable aliquots of containers 1 and 2,
described in section 7.3.3 and 7.3.4 in Method 13 A, may be omitted.
(3) Compute the equivalent P2O5 feed rate (P)
using Equation AA-2:
[GRAPHIC] [TIFF OMITTED] TR19AU15.001
Where:
P = P2O5 feed rate, metric ton/hr (ton/hour).
Mp = Total mass flow rate of phosphorus-bearing feed,
metric ton/hour (ton/hour).
Rp = P2O5 content, decimal
fraction.
(i) Determine the mass flow rate (Mp) of the phosphorus-
bearing feed using the measurement system described in Sec. 63.605(a).
(ii) Determine the P2O5 content
(Rp) of the feed using, as appropriate, the following
methods specified in Methods Used and Adopted By The Association of
Florida Phosphate Chemists (incorporated by reference, see Sec. 63.14)
where applicable:
(A) Section IX, Methods of Analysis for Phosphate Rock, No. 1
Preparation of Sample.
(B) Section IX, Methods of Analysis for Phosphate Rock, No. 3
Phosphorus-P2O5 or
Ca3(PO4)2, Method A--Volumetric
Method.
(C) Section IX, Methods of Analysis for Phosphate Rock, No. 3
Phosphorus-P2O5 or
Ca3(PO4)2, Method B--Gravimetric
Quimociac Method.
(D) Section IX, Methods of Analysis for Phosphate Rock, No. 3
Phosphorus-P2O5 or
Ca3(PO4)2, Method C--
Spectrophotometric Method.
(E) Section XI, Methods of Analysis for Phosphoric Acid,
Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method A--Volumetric
Method.
(F) Section XI, Methods of Analysis for Phosphoric Acid,
Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method B--Gravimetric
Quimociac Method.
(G) Section XI, Methods of Analysis for Phosphoric Acid,
Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method C--
Spectrophotometric Method.
(g) You must demonstrate compliance with the applicable particulate
matter standards specified in Tables 1 and 2 to this subpart as
specified in paragraphs (g)(1) through (3) of this section.
(1) Compute the emission rate (E) of particulate matter for each
run using Equation AA-3:
[GRAPHIC] [TIFF OMITTED] TR19AU15.002
Where:
E = Emission rate of particulate matter, kilogram/megagram (pound/
ton) of phosphate rock feed.
C = Concentration of particulate matter, gram/dry standard cubic
meter (gram/dry standard cubic feet).
Q = Volumetric flow rate of effluent gas, dry standard cubic meter/
hour (dry standard cubic feet/hour).
P = Phosphate rock feed rate, megagram/hour (ton/hour).
K = Conversion factor, 1000 grams/kilogram (453.6 grams/pound).
(2) Use Method 5 at 40 CFR part 60, appendix A-3 to determine the
particulate matter concentration (C) and volumetric flow rate (Q) of
the effluent gas. Except as specified in paragraph (h) of this section,
the sampling time and
[[Page 50443]]
sample volume for each run must be at least 60 minutes and 0.85 dry
standard cubic meter (30 dry standard cubic feet).
(3) Use the CMS described in Sec. 63.605(b) to determine the
phosphate rock feed rate (P) for each run.
(h) To demonstrate compliance with the particulate matter standards
for phosphate rock calciners specified in Tables 1 and 2 to this
subpart, you must use Method 5 at 40 CFR part 60, appendix A-3 to
determine the particulate matter concentration. The sampling volume for
each test run must be at least 1.70 dry standard cubic meter.
(i) To demonstrate compliance with the mercury emission standards
for phosphate rock calciners specified in Tables 1 and 2 to this
subpart, you must use Method 30B at 40 CFR part 60, appendix A-8 to
determine the mercury concentration, unless you use a CEMS to
demonstrate compliance. If you use a non-regenerative adsorber to
control mercury emissions, you must use this test method to determine
the expected bed life as specified in Sec. 63.605(e)(1).
(j) If you choose to monitor the mass flow of product from the
phosphate rock dryer or calciner as specified in Sec.
63.605(b)(1)(ii), you must either:
(1) Simultaneously monitor the feed rate and output rate of the
phosphate rock dryer or calciner during the performance test, or
(2) Monitor the output rate and the input and output moisture
contents of the phosphate rock dryer or calciner during the performance
test and calculate the corresponding phosphate rock dryer or calciner
input rate.
(k) For sorbent injection systems, you must conduct the performance
test at the outlet of the fabric filter used for sorbent collection.
You must monitor and record operating parameter values for the fabric
filter during the performance test. If the sorbent is replaced with a
different brand or type of sorbent than was used during the performance
test, you must conduct a new performance test.
(l) If you use a mercury CEMS as specified in Sec. 63.605(g), or
paragraph (i) of this section, you must demonstrate initial compliance
based on the first 30 operating days during which you operate the
affected source using a CEMS. You must obtain hourly mercury
concentration and stack gas volumetric flow rate data.
(m) If you use a CMS, you must conduct a performance evaluation, as
specified in Sec. 63.8(e), in accordance with your site-specific
monitoring plan in Sec. 63.608(c). For fabric filters, you must
conduct a performance evaluation of the bag leak detection system
consistent with the guidance provided in Office Of Air Quality Planning
And Standards (OAQPS), Fabric Filter Bag Leak Detection Guidance
(incorporated by reference, see Sec. 63.14). You must record the
sensitivity of the bag leak detection system to detecting changes in
particulate matter emissions, range, averaging period, and alarm set
points during the performance test.
Sec. 63.607 Notification, recordkeeping, and reporting requirements.
(a) You must comply with the notification requirements specified in
Sec. 63.9. During the most recent performance test, if you demonstrate
compliance with the emission limit while operating your control device
outside the previously established operating limit, you must establish
a new operating limit based on that most recent performance test and
notify the Administrator that the operating limit changed based on data
collected during the most recent performance test. When a source is
retested and the performance test results are submitted to the
Administrator pursuant to paragraph (b)(1) of this section, Sec.
63.7(g)(1), or Sec. 63.10(d)(2), you must indicate whether the
operating limit is based on the new performance test or the previously
established limit. Upon establishment of a new operating limit, you
must thereafter operate under the new operating limit. If the
Administrator determines that you did not conduct the compliance test
in accordance with the applicable requirements or that the operating
limit established during the performance test does not correspond to
representative (normal) conditions, you must conduct a new performance
test and establish a new operating limit.
(b) You must comply with the reporting and recordkeeping
requirements in Sec. 63.10 as specified in paragraphs (b)(1) through
(5) of this section.
(1) You must comply with the general recordkeeping requirements in
Sec. 63.10(b)(1).
(2) As required by Sec. 63.10(d), you must report the results of
the initial and subsequent performance tests as part of the
notification of compliance status required in Sec. 63.9(h). You must
verify in the performance test reports that the operating limits for
each process have not changed or provide documentation of revised
operating limits established according to Sec. 63.605, as applicable.
In the notification of compliance status, you must also:
(i) Certify to the Administrator annually that you have complied
with the evaporative cooling tower requirements specified in Sec.
63.602(c).
(ii) Submit analyses and supporting documentation demonstrating
conformance with the Office Of Air Quality Planning And Standards
(OAQPS), Fabric Filter Bag Leak Detection Guidance (incorporated by
reference, see Sec. 63.14) and specifications for bag leak detection
systems as part of the notification of compliance status report.
(iii) Submit the gypsum dewatering stack and cooling pond
management plan specified in Sec. 63.602(e).
(iv) If you elect to demonstrate compliance by following the
procedures in Sec. 63.605(d)(1)(ii)(B), certify to the Administrator
annually that the control devices and processes have not been modified
since the date of the performance test from which you obtained the data
used to establish the allowable ranges.
(v) Each time a gypsum dewatering stack is closed, certify to the
Administrator within 90 days of closure, that the final cover of the
closed gypsum dewatering stack is a drought resistant vegetative cover
that includes a barrier soil layer that will sustain vegetation.
(3) As required by Sec. 63.10(e)(3), you must submit an excess
emissions report for any exceedance of an emission limit, work practice
standard, or operating parameter limit if the total duration of the
exceedances for the reporting period is 1 percent of the total
operating time for the reporting period or greater. The report must
contain the information specified in Sec. 63.10 and paragraph (b)(4)
of this section. When exceedances of an emission limit or operating
parameter have not occurred, you must include such information in the
report. You must submit the report semiannually and the report must be
delivered or postmarked by the 30th day following the end of the
calendar half. If you report exceedances, you must submit the excess
emissions report quarterly until a request to reduce reporting
frequency is approved as described in Sec. 63.10(e)(3)(ii).
(4) In the event that an affected unit fails to meet an applicable
standard, record and report the following information for each failure:
(i) The date, time and duration of the failure.
(ii) A list of the affected sources or equipment for which a
failure occurred.
(iii) An estimate of the volume of each regulated pollutant emitted
over any emission limit.
(iv) A description of the method used to estimate the emissions.
(v) A record of actions taken to minimize emissions in accordance
with Sec. 63.608(b), and any corrective actions
[[Page 50444]]
taken to return the affected unit to its normal or usual manner of
operation.
(5) You must submit a summary report containing the information
specified in Sec. 63.10(e)(3)(vi). You must submit the summary report
semiannually and the report must be delivered or postmarked by the 30th
day following the end of the calendar half.
(c) Your records must be in a form suitable and readily available
for expeditious review. You must keep each record for 5 years following
the date of each recorded action. You must keep each record on site, or
accessible from a central location by computer or other means that
instantly provides access at the site, for at least 2 years after the
date of each recorded action. You may keep the records off site for the
remaining 3 years.
(d) In computing averages to determine compliance with this
subpart, you must exclude the monitoring data specified in paragraphs
(d)(1) and (2) of this section.
(1) Periods of non-operation of the process unit;
(2) Periods of no flow to a control device; and any monitoring data
recorded during CEMS or continuous parameter monitoring system (CPMS)
breakdowns, out-of-control periods, repairs, maintenance periods,
instrument adjustments or checks to maintain precision and accuracy,
calibration checks, and zero (low-level), mid-level (if applicable),
and high-level adjustments.
(e) Within 60 days after the date of completing each performance
test (as defined in Sec. 63.2) required by this subpart, you must
submit the results of the performance tests, including any associated
fuel analyses, following the procedure specified in either paragraph
(e)(1) or (2) of this section.
(1) For data collected using test methods supported by the EPA's
Electronic Reporting Tool (ERT) as listed on the EPA's ERT Web site
(http://www.epa.gov/ttn/chief/ert/index.html), you must submit the
results of the performance test to the EPA via the Compliance and
Emissions Data Reporting Interface (CEDRI). CEDRI can be accessed
through the EPA's Central Data Exchange (CDX) (http://cdx.epa.gov/epa_home.asp). Performance test data must be submitted in a file format
generated through the use of the EPA's ERT. Alternatively, you may
submit performance test data in an electronic file format consistent
with the extensible markup language (XML) schema listed on the EPA's
ERT Web site once the XML schema is available. If you claim that some
of the performance test information being submitted is confidential
business information (CBI), you must submit a complete file generated
through the use of the EPA's ERT or an alternate electronic file
consistent with the XML schema listed on the EPA's ERT Web site,
including information claimed to be CBI, on a compact disc, flash
drive, or other commonly used electronic storage media to the EPA. The
electronic media must be clearly marked as CBI and mailed to U.S. EPA/
OAPQS/CORE CBI Office, Attention: Group Leader, Measurement Policy
Group, MD C404-02, 4930 Old Page Rd., Durham, NC 27703. The same ERT or
alternate file with the CBI omitted must be submitted to the EPA via
the EPA's CDX as described earlier in this paragraph.
(2) For data collected using test methods that are not supported by
the EPA's ERT as listed on the EPA's ERT Web site, you must submit the
results of the performance test to the Administrator at the appropriate
address listed in Sec. 63.13.
(f) Within 60 days after the date of completing each continuous
emissions monitoring system performance evaluation (as defined in Sec.
63.2), you must submit the results of the performance evaluation
following the procedure specified in either paragraph (f)(1) or (2) of
this section.
(1) For performance evaluations of continuous monitoring systems
measuring relative accuracy test audit (RATA) pollutants that are
supported by the EPA's ERT as listed on the EPA's ERT Web site, you
must submit the results of the performance evaluation to the EPA via
the CEDRI. (CEDRI can be accessed through the EPA's CDX.) Performance
evaluation data must be submitted in a file format generated through
the use of the EPA's ERT. Alternatively, you may submit performance
evaluation data in an electronic file format consistent with the XML
schema listed on the EPA's ERT Web site once the XML schema is
available. If you claim that some of the performance evaluation
information being transmitted is CBI, you must submit a complete file
generated through the use of the EPA's ERT or an alternate electronic
file consistent with the XML schema listed on the EPA's ERT Web site,
including information claimed to be CBI, on a compact disc, flash
drive, or other commonly used electronic storage media to the EPA. The
electronic storage media must be clearly marked as CBI and mailed to
U.S. EPA/OAPQS/CORE CBI Office, Attention: Group Leader, Measurement
Policy Group, MD C404-02, 4930 Old Page Rd., Durham, NC 27703. The same
ERT or alternate file with the CBI omitted must be submitted to the EPA
via the EPA's CDX as described earlier in this paragraph.
(2) For any performance evaluations of continuous monitoring
systems measuring RATA pollutants that are not supported by the EPA's
ERT as listed on the EPA's ERT Web site, you must submit the results of
the performance evaluation to the Administrator at the appropriate
address listed in Sec. 63.13.
Sec. 63.608 General requirements and applicability of general
provisions of this part.
(a) You must comply with the general provisions in subpart A of
this part as specified in appendix A to this subpart.
(b) At all times, you must operate and maintain any affected
source, including associated air pollution control equipment and
monitoring equipment, in a manner consistent with safety and good air
pollution control practices for minimizing emissions. The general duty
to minimize emissions does not require you to make any further efforts
to reduce emissions if levels required by this standard have been
achieved. Determination by the Administrator of whether a source is
operating in compliance with operation and maintenance requirements
will be based on information available to the Administrator that may
include, but is not limited to, monitoring results, review of operation
and maintenance procedures, review of operation and maintenance
records, and inspection of the source.
(c) For each CMS (including CEMS or CPMS) used to demonstrate
compliance with any applicable emission limit or work practice, you
must develop, and submit to the Administrator for approval upon
request, a site-specific monitoring plan according to the requirements
specified in paragraphs (c)(1) through (3) of this section. You must
submit the site-specific monitoring plan, if requested by the
Administrator, at least 60 days before the initial performance
evaluation of the CMS. The requirements of this paragraph also apply if
a petition is made to the Administrator for alternative monitoring
parameters under Sec. 63.8(f).
(1) You must include the information specified in paragraphs
(c)(1)(i) through (vi) of this section in the site-specific monitoring
plan.
(i) Location of the CMS sampling probe or other interface. You must
include a justification demonstrating that the sampling probe or other
interface is at a measurement location relative to each affected
process unit such that the measurement is representative of control of
the exhaust
[[Page 50445]]
emissions (e.g., on or downstream of the last control device).
(ii) Performance and equipment specifications for the sample
interface, the pollutant concentration or parametric signal analyzer,
and the data collection and reduction systems.
(iii) Performance evaluation procedures and acceptance criteria
(e.g., calibrations).
(iv) Ongoing operation and maintenance procedures in accordance
with the general requirements of Sec. 63.8(c)(1)(ii), (c)(3),
(c)(4)(ii), and Table 4 to this subpart.
(v) Ongoing data quality assurance procedures in accordance with
the general requirements of Sec. 63.8(d)(1) and (2) and Table 5 to
this subpart.
(vi) Ongoing recordkeeping and reporting procedures in accordance
with the general requirements of Sec. 63.10(c), (e)(1), and (e)(2)(i).
(2) You must include a schedule for conducting initial and
subsequent performance evaluations in the site-specific monitoring
plan.
(3) You must keep the site-specific monitoring plan on site for the
life of the affected source or until the affected source is no longer
subject to the provisions of this part, to be made available for
inspection, upon request, by the Administrator. If you revise the site-
specific monitoring plan, you must keep previous (i.e., superseded)
versions of the plan on site to be made available for inspection, upon
request, by the Administrator, for a period of 5 years after each
revision to the plan. You must include the program of corrective action
required under Sec. 63.8(d)(2) in the plan.
(d) For each bag leak detection system installed to comply with the
requirements specified in Sec. 63.605(f), you must include the
information specified in paragraphs (d)(1) and (2) of this section in
the site-specific monitoring plan specified in paragraph (c) of this
section.
(1) Performance evaluation procedures and acceptance criteria
(e.g., calibrations), including how the alarm set point will be
established.
(2) A corrective action plan describing corrective actions to be
taken and the timing of those actions when the bag leak detection alarm
sounds. Corrective actions may include, but are not limited to, the
actions specified in paragraphs (d)(2)(i) through (vi) of this section.
(i) Inspecting the fabric filter for air leaks, torn or broken bags
or filter media, or any other conditions that may cause an increase in
regulated material emissions.
(ii) Sealing off defective bags or filter media.
(iii) Replacing defective bags or filter media or otherwise
repairing the control device.
(iv) Sealing off a defective fabric filter compartment.
(v) Cleaning the bag leak detection system probe or otherwise
repairing the bag leak detection system.
(vi) Shutting down the process controlled by the fabric filter.
Sec. 63.609 [Reserved]
Sec. 63.610 Exemption from new source performance standards.
Any affected source subject to the provisions of this subpart is
exempted from any otherwise applicable new source performance standard
contained in 40 CFR part 60, subpart T, subpart U, or subpart NN. To be
exempt, a source must have a current operating permit pursuant to title
V of the Clean Air Act and the source must be in compliance with all
requirements of this subpart. For each affected source, this exemption
is effective upon the date that you demonstrate to the Administrator
that the requirements of Sec. Sec. 63.605 and 63.606 have been met.
Sec. 63.611 Implementation and enforcement.
(a) This subpart is implemented and enforced by the U.S. EPA, or a
delegated authority such as the applicable state, local, or Tribal
agency. If the U.S. EPA Administrator has delegated authority to a
state, local, or Tribal agency, then that agency, in addition to the
U.S. EPA, has the authority to implement and enforce this subpart.
Contact the applicable U.S. EPA Regional Office to find out if
implementation and enforcement of this subpart is delegated to a state,
local, or Tribal agency.
(b) The authorities specified in paragraphs (b)(1) through (5) of
this section are retained by the Administrator of U.S. EPA and cannot
be delegated to State, local, or Tribal agencies.
(1) Approval of alternatives to the requirements in Sec. Sec.
63.600, 63.602, 63.605, and 63.610.
(2) Approval of requests under Sec. Sec. 63.7(e)(2)(ii) and 63.7
(f) for alternative requirements or major changes to the test methods
specified in this subpart, as defined in Sec. 63.90.
(3) Approval of requests under Sec. 63.8(f) for alternative
requirements or major changes to the monitoring requirements specified
in this subpart, as defined in Sec. 63.90.
(4) Waiver or approval of requests under Sec. 63.10(f) for
alternative requirements or major changes to the recordkeeping and
reporting requirements specified in this subpart, as defined in Sec.
63.90.
(5) Approval of an alternative to any electronic reporting to the
EPA required by this subpart.
Table 1 to Subpart AA of Part 63--Existing Source Emission Limits a b
----------------------------------------------------------------------------------------------------------------
You must meet the emission limits for the specified pollutant . . .
For the following existing sources . --------------------------------------------------------------------------
. . Total fluorides Total particulate Mercury
----------------------------------------------------------------------------------------------------------------
Wet-Process Phosphoric Acid Line..... 0.020 lb/ton of
equivalent P2O5 feed.
Superphosphoric Acid Process Line \c\ 0.010 lb/ton of
equivalent P2O5 feed.
Superphosphoric Acid Submerged Line 0.20 lb/ton of
with a Submerged Combustion Process. equivalent P2O5 feed.
Phosphate Rock Dryer................. ....................... 0.2150 lb/ton of
phosphate rock feed.
Phosphate Rock Calciner.............. 9.0E-04 lb/ton of rock 0.181 g/dscm........... 0.14 mg/dscm corrected
feed \d\. to 3 percent oxygen
\d\
----------------------------------------------------------------------------------------------------------------
\a\ The existing source compliance date is June 10, 2002, except as noted.
\b\ During periods of startup and shutdown, for emission limits stated in terms of pounds of pollutant per ton
of feed, you are subject to the work practice standards specified in Sec. 63.602(f).
\c\ Beginning on August 19, 2016, you must include oxidation reactors in superphosphoric acid process lines when
determining compliance with the total fluorides limit.
\d\ Compliance date is August 19, 2015.
[[Page 50446]]
Table 2 to Subpart AA of Part 63--New Source Emission Limits a b
----------------------------------------------------------------------------------------------------------------
You must meet the emissions limits for the specified pollutant . . .
For the following new sources . . . --------------------------------------------------------------------------
Total fluorides Total particulate Mercury
----------------------------------------------------------------------------------------------------------------
Wet-Process Phosphoric Acid Line..... 0.0135 lb/ton of .......................
equivalent P2O5 feed.
Superphosphoric Acid Process Line \c\ 0.00870 lb/ton of
equivalent P2O5 feed.
Phosphate Rock Dryer................. ....................... 0.060 lb/ton of .......................
phosphate rock feed.
Phosphate Rock Calciner.............. 9.0E-04 lb/ton of rock 0.092 g/dscm........... 0.014 mg/dscm corrected
feed. to 3 percent oxygen
----------------------------------------------------------------------------------------------------------------
\a\ The new source compliance dates are based on date of construction or reconstruction as specified in Sec.
63.602(a).
\b\ During periods of startup and shutdown, for emission limits stated in terms of pounds of pollutant per ton
of feed, you are subject to the work practice standards specified in Sec. 63.602(f).
\c\ Beginning on August 19, 2016, you must include oxidation reactors in superphosphoric acid process lines when
determining compliance with the total fluorides limit.
Table 3 to Subpart AA of Part 63--Monitoring Equipment Operating Parameters
----------------------------------------------------------------------------------------------------------------
And you must monitor .
You must . . . If . . . . . And . . .
----------------------------------------------------------------------------------------------------------------
Absorbers (Wet Scrubbers)
----------------------------------------------------------------------------------------------------------------
Install a continuous parameter Your absorber is designed Influent liquid flow..
monitoring system (CPMS) for and operated with pressure
liquid flow at the inlet of the drops of 5 inches of water
absorber. column or more; and you
choose to monitor only the
influent liquid flow,
rather than the liquid-to-
gas ratio.
Install CPMS for liquid and gas Your absorber is designed Liquid-to-gas ratio as You must measure the
flow at the inlet of the absorber. and operated with pressure determined by gas stream by:
drops of 5 inches of water dividing the influent Measuring the gas
column or less; or. liquid flow rate by stream flow at the
Your absorber is designed the inlet gas flow absorber inlet; or
and operated with pressure rate. The units of Using the design
drops of 5 inches of water measure must be blower capacity, with
column or more, and you consistent with those appropriate
choose to monitor the used to calculate adjustments for
liquid-to-gas ratio, this ratio during the pressure drop.
rather than only the performance test.
influent liquid flow, and
you want the ability to
lower liquid flow with
changes in gas flow.
Install CPMS for pressure at the Your absorber is designed Pressure drop through You may measure the
gas stream inlet and outlet of the and operated with pressure the absorber. pressure of the inlet
absorber. drops of 5 inches of water gas using amperage on
column or more. the blower if a
correlation between
pressure and amperage
is established
----------------------------------------------------------------------------------------------------------------
Sorbent Injection
----------------------------------------------------------------------------------------------------------------
Install a CPMS for flow rate....... ........................... Sorbent injection rate
Install a CPMS for flow rate....... ........................... Sorbent injection
carrier gas flow rate.
----------------------------------------------------------------------------------------------------------------
Wet Electrostatic Precipitators
----------------------------------------------------------------------------------------------------------------
Install secondary voltage meter.... You control mercury or Secondary voltage.....
metal HAP (particulate
matter) using an
electrostatic precipitator.
----------------------------------------------------------------------------------------------------------------
Table 4 to Subpart AA of Part 63--Operating Parameters, Operating Limits and Data Monitoring, Recordkeeping and
Compliance Frequencies
----------------------------------------------------------------------------------------------------------------
And you must monitor, record, and demonstrate
continuous compliance using these minimum frequencies
For the operating parameter You must establish the . . .
applicable to you, as following operating -------------------------------------------------------
specified in Table 3 . . . limit . . . Data averaging
Data measurement Data recording period for
compliance
----------------------------------------------------------------------------------------------------------------
Absorbers (Wet Scrubbers)
----------------------------------------------------------------------------------------------------------------
Influent liquid flow.......... Minimum inlet liquid Continuous....... Every 15 minutes. Daily.
flow.
Influent liquid flow rate and Minimum influent liquid- Continuous....... Every 15 minutes. Daily.
gas stream flow rate. to-gas ratio.
[[Page 50447]]
Pressure drop................. Pressure drop range..... Continuous....... Every 15 minutes. Daily.
----------------------------------------------------------------------------------------------------------------
Sorbent Injection
----------------------------------------------------------------------------------------------------------------
Sorbent injection rate........ Minimum injection rate.. Continuous....... Every 15 minutes. Daily.
Sorbent injection carrier gas Minimum carrier gas flow Continuous....... Every 15 minutes. Daily.
flow rate. rate.
----------------------------------------------------------------------------------------------------------------
Fabric Filters
----------------------------------------------------------------------------------------------------------------
Alarm time.................... Maximum alarm time is Continuous....... Each date and Maximum alarm
not established on a time of alarm time specified
site-specific basis but start and stop. in Sec.
is specified in Sec. 63.605(f)(9).
63.605(f)(9).
----------------------------------------------------------------------------------------------------------------
Wet Electrostatic Precipitator
----------------------------------------------------------------------------------------------------------------
Secondary voltage............. Secondary voltage range. Continuous....... Every 15 minutes. Daily.
----------------------------------------------------------------------------------------------------------------
Table 5 to Subpart AA of Part 63--Calibration and Quality Control Requirements for Continuous Parameter
Monitoring System (CPMS)
----------------------------------------------------------------------------------------------------------------
Your accuracy requirements And your calibration
If you monitor this parameter . . . are . . . requirements are . . .
----------------------------------------------------------------------------------------------------------------
Temperature.......................................... 1 percent over Performance evaluation
the normal range of annually and following any
temperature measured or 2.8 period of more than 24
degrees Celsius (5 degrees hours throughout which the
Fahrenheit), whichever is temperature exceeded the
greater, for non-cryogenic maximum rated temperature
temperature ranges. of the sensor, or the data
2.5 percent over recorder was off scale.
the normal range of Visual inspections and
temperature measured or 2.8 checks of CPMS operation
degrees Celsius (5 degrees every 3 months, unless the
Fahrenheit), whichever is CPMS has a redundant
greater, for cryogenic temperature sensor.
temperature ranges. Selection of a
representative measurement
location.
Flow Rate............................................ 5 percent over Performance evaluation
the normal range of flow annually and following any
measured or 1.9 liters per period of more than 24
minute (0.5 gallons per hours throughout which the
minute), whichever is flow rate exceeded the
greater, for liquid flow maximum rated flow rate of
rate. the sensor, or the data
5 percent over recorder was off scale.
the normal range of flow Checks of all mechanical
measured or 280 liters per connections for leakage
minute (10 cubic feet per monthly.
minute), whichever is Visual inspections and
greater, for gas flow rate. checks of CPMS operation
5 percent over every 3 months, unless the
the normal range measured CPMS has a redundant flow
for mass flow rate. sensor.
Selection of a
representative measurement
location where swirling
flow or abnormal velocity
distributions due to
upstream and downstream
disturbances at the point
of measurement are
minimized.
Pressure............................................. 5 percent over Checks for obstructions
the normal range measured (e.g., pressure tap
or 0.12 kilopascals (0.5 pluggage) at least once
inches of water column), each process operating
whichever is greater. day.
Performance evaluation
annually and following any
period of more than 24
hours throughout which the
pressure exceeded the
maximum rated pressure of
the sensor, or the data
recorder was off scale.
Checks of all mechanical
connections for leakage
monthly. Visual inspection
of all components for
integrity, oxidation and
galvanic corrosion every 3
months, unless the CPMS
has a redundant pressure
sensor.
Selection of a
representative measurement
location that minimizes or
eliminates pulsating
pressure, vibration, and
internal and external
corrosion.
[[Page 50448]]
Sorbent Injection Rate............................... 5 percent over Performance evaluation
the normal range measured. annually.
Visual inspections and
checks of CPMS operation
every 3 months, unless the
CPMS has a redundant
sensor.
Select a representative
measurement location that
provides measurement of
total sorbent injection.
Secondary voltage.................................... 1kV............. ...........................
----------------------------------------------------------------------------------------------------------------
Appendix A to Subpart AA of Part 63--Applicability of General Provisions (40 CFR Part 63, Subpart A) to Subpart
AA
----------------------------------------------------------------------------------------------------------------
40 CFR citation Requirement Applies to subpart AA Comment
----------------------------------------------------------------------------------------------------------------
Sec. 63.1(a)(1) through (4)...... General Applicability.. Yes....................... None.
Sec. 63.1(a)(5).................. ....................... No........................ [Reserved].
Sec. 63.1(a)(6).................. Contact information.... Yes....................... None.
Sec. 63.1(a)(7)-(9).............. ....................... No........................ [Reserved].
Sec. 63.1(a)(10) through (12).... Time periods........... Yes....................... None.
Sec. 63.1(b)..................... Initial Applicability Yes....................... None.
Determination.
Sec. 63.1(c)(1).................. Applicability After Yes....................... None.
Standard Established.
Sec. 63.1(c)(2).................. Permits................ Yes....................... Some plants may be
area sources.
Sec. 63.1(c)(3)-(4).............. ....................... No........................ [Reserved].
Sec. 63.1(c)(5).................. Area to Major source Yes....................... None.
change.
Sec. 63.1(d)..................... ....................... No........................ [Reserved].
Sec. 63.1(e)..................... Applicability of Permit Yes....................... None.
Program.
Sec. 63.2........................ Definitions............ Yes....................... Additional definitions
in Sec. 63.601.
Sec. 63.3........................ Units and Abbreviations Yes....................... None.
Sec. 63.4(a)(1) and (2).......... Prohibited Activities.. Yes....................... None.
Sec. 63.4(a)(3) through (5)...... ....................... No........................ [Reserved].
Sec. 63.4(b) and (c)............. Circumvention/ Yes....................... None.
Fragmentation.
Sec. 63.5(a)..................... Construction/ Yes....................... None.
Reconstruction
Applicability.
Sec. 63.5(b)(1).................. Existing, New, Yes....................... None.
Reconstructed Sources
Requirements.
Sec. 63.5(b)(2).................. ....................... No........................ [Reserved].
Sec. 63.5(b)(3), (4), and (6).... Construction/ Yes....................... None.
Reconstruction
approval and
notification.
Sec. 63.5(b)(5).................. ....................... No........................ [Reserved].
Sec. 63.5(c)..................... ....................... No........................ [Reserved].
Sec. 63.5(d)..................... Application for Yes....................... None.
Approval of
Construction/
Reconstruction.
Sec. 63.5(e)..................... Approval of Yes....................... None.
Construction/
Reconstruction.
Sec. 63.5(f)..................... Approval of Yes....................... None.
Construction/
Reconstruction Based
on State Review.
Sec. 63.6(a)..................... Compliance with Yes....................... None.
Standards and
Maintenance
Applicability.
Sec. 63.6(b)(1) through (5)...... New and Reconstructed Yes....................... See also Sec.
Sources Dates. 63.602.
Sec. 63.6(b)(6).................. ....................... No........................ [Reserved].
Sec. 63.6(b)(7).................. Area to major source Yes....................... None.
change.
Sec. 63.6(c)(1)and (2)........... Existing Sources Dates. Yes....................... Sec. 63.602
specifies dates.
Sec. 63.6(c)(3) and (4).......... ....................... No........................ [Reserved].
Sec. 63.6(c)(5).................. Area to major source Yes....................... None.
change.
Sec. 63.6(d)..................... ....................... No........................ [Reserved].
Sec. 63.6(e)(1)(i) and (ii)...... Operation & Maintenance No........................ See Sec. 63.608(b)
Requirements. for general duty
requirement.
Sec. 63.6(e)(iii)................ ....................... Yes....................... None.
Sec. 63.6(e)(2).................. ....................... No........................ [Reserved].
Sec. 63.6(e)(3).................. Startup, Shutdown, and No........................ None.
Malfunction Plan.
Sec. 63.6(f)..................... Compliance with No........................ See general duty at
Emission Standards. Sec. 63.608(b).
Sec. 63.6(g)..................... Alternative Standard... Yes....................... None.
Sec. 63.6(h)..................... Compliance with Opacity/ No........................ Subpart AA does not
VE Standards. include VE/opacity
standards.
Sec. 63.6(i)(1) through (14)..... Extension of Compliance Yes....................... None.
Sec. 63.6(i)(15)................. ....................... No........................ [Reserved].
Sec. 63.6(i)(16)................. ....................... Yes....................... None.
Sec. 63.6(j)..................... Exemption from Yes....................... None.
Compliance.
Sec. 63.7(a)..................... Performance Test Yes....................... None.
Requirements
Applicability.
[[Page 50449]]
Sec. 63.7(b)..................... Notification........... Yes....................... None.
Sec. 63.7(c)..................... Quality Assurance/Test Yes....................... None.
Plan.
Sec. 63.7(d)..................... Testing Facilities..... Yes....................... None.
Sec. 63.7(e)(1).................. Conduct of Tests; No........................ Sec. 63.606
startup, shutdown, and specifies additional
malfunction provisions. requirements.
Sec. 63.7(e)(2) through (4)...... Conduct of Tests....... Yes....................... Sec. 63.606
specifies additional
requirements.
Sec. 63.7(f)..................... Alternative Test Method Yes....................... None.
Sec. 63.7(g)..................... Data Analysis.......... Yes....................... None.
Sec. 63.7(h)..................... Waiver of Tests........ Yes....................... None.
Sec. 63.8(a)..................... Monitoring Requirements Yes....................... None.
Applicability.
Sec. 63.8(b)..................... Conduct of Monitoring.. Yes....................... None.
Sec. 63.8(c)(1)(i)............... General duty to No........................ See 63.608(b) for
minimize emissions and general duty
CMS operation. requirement.
Sec. 63.8(c)(1)(ii).............. ....................... Yes....................... None.
Sec. 63.8(c)(1)(iii)............. Requirement to develop No........................ None.
SSM Plan for CMS.
Sec. 63.8(c)(2) through (4)...... CMS Operation/ Yes....................... None.
Maintenance.
Sec. 63.8(c)(5).................. COMS Operation......... No........................ Subpart AA does not
require COMS.
Sec. 63.8(c)(6) through (8)...... CMS requirements....... Yes....................... None.
Sec. 63.8(d)(1) and (2).......... Quality Control........ Yes....................... None.
Sec. 63.8(d)(3).................. Written procedure for No........................ See Sec. 63.608 for
CMS. requirement.
Sec. 63.8(e)..................... CMS Performance Yes....................... None.
Evaluation.
Sec. 63.8(f)(1) through (5)...... Alternative Monitoring Yes....................... None.
Method.
Sec. 63.8(f)(6).................. Alternative to RATA Yes....................... None.
Test.
Sec. 63.8(g)(1).................. Data Reduction......... Yes....................... None.
Sec. 63.8(g)(2).................. ....................... Yes....................... None.
Sec. 63.8(g)(3) through (5)...... ....................... Yes....................... None.
Sec. 63.9(a)..................... Notification Yes....................... None.
Requirements
Applicability.
Sec. 63.9(b)..................... Initial Notifications.. Yes....................... None.
Sec. 63.9(c)..................... Request for Compliance Yes....................... None.
Extension.
Sec. 63.9(d)..................... New Source Notification Yes....................... None.
for Special Compliance
Requirements.
Sec. 63.9(e)..................... Notification of Yes....................... None.
Performance Test.
Sec. 63.9(f)..................... Notification of VE/ No........................ Subpart AA does not
Opacity Test. include VE/opacity
standards.
Sec. 63.9(g)..................... Additional CMS Yes....................... Subpart AA does not
Notifications. require CMS
performance
evaluation, COMS, or
CEMS.
Sec. 63.9(h)(1) through (3)...... Notification of Yes....................... None.
Compliance Status.
Sec. 63.9(h)(4).................. ....................... No........................ [Reserved].
Sec. 63.9(h)(5) and (6).......... ....................... Yes....................... None.
Sec. 63.9(i)..................... Adjustment of Deadlines Yes....................... None.
Sec. 63.9(j)..................... Change in Previous Yes....................... None.
Information.
Sec. 63.10(a).................... Recordkeeping/Reporting- Yes....................... None.
Applicability.
Sec. 63.10(b)(1)................. General Recordkeeping Yes....................... None.
Requirements.
Sec. 63.10(b)(2)(i).............. Startup or shutdown No........................ None.
duration.
Sec. 63.10(b)(2)(ii)............. Malfunction............ No........................ See Sec. 63.607 for
recordkeeping and
reporting
requirement.
Sec. 63.10(b)(2)(iii)............ Maintenance records.... Yes....................... None.
Sec. 63.10(b)(2)(iv) and (v)..... Startup, shutdown, No........................ None.
malfunction actions.
Sec. 63.10(b)(2)(vi) through General Recordkeeping Yes....................... None.
(xiv). Requirements.
Sec. 63.10(b)(3)................. General Recordkeeping Yes....................... None.
Requirements.
Sec. 63.10(c)(1)................. Additional CMS Yes....................... None.
Recordkeeping.
Sec. 63.10(c)(2) through (4)..... ....................... No........................ [Reserved].
Sec. 63.10(c)(5)................. ....................... Yes....................... None.
Sec. 63.10(c)(6)................. ....................... Yes....................... None.
Sec. 63.10(c)(7) and (8)......... ....................... Yes....................... None.
Sec. 63.10(c)(9)................. ....................... No........................ [Reserved].
Sec. 63.10(c)(10) through (13)... ....................... Yes....................... None.
Sec. 63.10(c)(14)................ ....................... Yes....................... None.
Sec. 63.10(c)(15)................ Startup Shutdown No........................ None.
Malfunction Plan
Provisions.
Sec. 63.10(d)(1)................. General Reporting Yes....................... None.
Requirements.
Sec. 63.10(d)(2)................. Performance Test Yes....................... None.
Results.
Sec. 63.10(d)(3)................. Opacity or VE No........................ Subpart AA does not
Observations. include VE/opacity
standards.
Sec. 63.10(d)(4)................. Progress Reports....... Yes....................... None.
Sec. 63.10(d)(5)................. Startup, Shutdown, and No........................ See Sec. 63.607 for
Malfunction Reports. reporting of excess
emissions.
[[Page 50450]]
Sec. 63.10(e)(1) and (2)......... Additional CMS Reports. Yes....................... None.
Sec. 63.10(e)(3)................. Excess Emissions/CMS Yes....................... None.
Performance Reports.
Sec. 63.10(e)(4)................. COMS Data Reports...... No........................ Subpart AA does not
require COMS.
Sec. 63.10(f).................... Recordkeeping/Reporting Yes....................... None.
Waiver.
Sec. 63.11....................... Control Device and Work Yes....................... None.
Practice Requirements.
Sec. 63.12....................... State Authority and Yes....................... None.
Delegations.
Sec. 63.13....................... Addresses.............. Yes....................... None.
Sec. 63.14....................... Incorporation by Yes....................... None.
Reference.
Sec. 63.15....................... Information Yes....................... None.
Availability/
Confidentiality.
Sec. 63.16....................... Performance Track No........................ Terminated.
Provisions.
----------------------------------------------------------------------------------------------------------------
0
21. Part 63 is amended by revising subpart BB to read as follows:
Subpart BB--National Emission Standards for Hazardous Air
Pollutants from Phosphate Fertilizers Production Plants
Sec.
63.620 Applicability.
63.621 Definitions.
63.622 Standards and compliance dates.
63.623 [Reserved]
63.624 [Reserved]
63.625 Operating and monitoring requirements.
63.626 Performance tests and compliance provisions.
63.627 Notification, recordkeeping, and reporting requirements.
63.628 General requirements and applicability of general provisions
of this part.
63.629 Miscellaneous requirements.
63.630 [Reserved]
63.631 Exemption from new source performance standards.
63.632 Implementation and enforcement.
Table 1 to Subpart BB of Part 63--Existing Source Emission Limits
Table 2 to Subpart BB of Part 63--New Source Emission Limits
Table 3 to Subpart BB of Part 63--Monitoring Equipment Operating
Parameters
Table 4 to Subpart BB of Part 63--Operating Parameters, Operating
Limits and Data Monitoring, Recordkeeping and Compliance Frequencies
Table 5 to Subpart BB of Part 63--Calibration and Quality Control
Requirements for Continuous Parameter Monitoring Systems (CPMS)
Appendix A to Subpart BB of Part 63--Applicability of General
Provisions (40 CFR part 63, subpart A) to Subpart BB
Sec. 63.620 Applicability.
(a) Except as provided in paragraphs (c) and (d) of this section,
you are subject to the requirements of this subpart if you own or
operate a phosphate fertilizer production plant that is a major source
as defined in Sec. 63.2. You must comply with the emission
limitations, work practice standards, and operating parameter
requirements specified in this subpart at all times.
(b) The requirements of this subpart apply to emissions of
hazardous air pollutants (HAP) emitted from the following affected
sources at a phosphate fertilizer production plant:
(1) Each phosphate fertilizer process line (e.g., diammonium and/or
monoammonium phosphate process line).
(2) Each granular triple superphosphate process line.
(3) Each granular triple superphosphate storage building.
(4) Evaporative cooling tower.
(c) The requirements of this subpart do not apply to a phosphate
fertilizer production plant that is an area source as defined in Sec.
63.2.
(d) The provisions of this subpart do not apply to research and
development facilities as defined in Sec. 63.621.
Sec. 63.621 Definitions.
Terms used in this subpart are defined in Sec. 63.2 of the Clean
Air Act and in this section as follows:
Diammonium and/or monoammonium phosphate process line means any
process line manufacturing granular diammonium and/or monoammonium
phosphate by reacting ammonia with phosphoric acid that has been
derived from or manufactured by reacting phosphate rock and acid. A
diammonium and/or monoammonium phosphate process line includes:
Reactors, granulators, dryers, coolers, screens, and mills.
Equivalent P2O5 feed means the quantity of
phosphorus, expressed as phosphorus pentoxide
(P2O5), fed to the process.
Equivalent P2O5 stored means the quantity of
phosphorus, expressed as phosphorus pentoxide, being cured or stored in
the affected facility.
Evaporative cooling tower means an open-water, re-circulating
device that uses fans or natural draft to draw or force ambient air
through the device to remove heat from process water by direct contact.
Exceedance means a departure from an indicator range established
for monitoring under this subpart, consistent with any averaging period
specified for averaging the results of the monitoring.
Existing source depends on the date that construction or
reconstruction of an affected source commenced. A phosphate fertilizer
process line (e.g., diammonium and/or monoammonium phosphate process
line), granular triple superphosphate process line, or granular triple
superphosphate storage is an existing source if construction or
reconstruction of the affected source commenced on or before December
27, 1996.
Fresh granular triple superphosphate means granular triple
superphosphate produced within the preceding 72 hours.
Granular triple superphosphate process line means any process line,
not including storage buildings, that manufactures granular triple
superphosphate by reacting phosphate rock with phosphoric acid. A
granular triple superphosphate process line includes: mixers, curing
belts (dens), reactors, granulators, dryers, coolers, screens, and
mills.
Granular triple superphosphate storage building means any building
curing or storing fresh granular triple superphosphate. A granular
triple superphosphate storage building includes: storage or curing
buildings, conveyors, elevators, screens, and mills.
New source depends on the date that construction or reconstruction
of an affected source commences. A phosphate fertilizer process line
(e.g., diammonium and/or monoammonium
[[Page 50451]]
phosphate process line), granular triple superphosphate process line,
or granular triple superphosphate storage is a new source if
construction or reconstruction of the affected source commenced after
December 27, 1996.
Phosphate fertilizer process line means any process line that
manufactures a granular phosphate fertilizer by reacting phosphoric
acid with ammonia. A phosphate fertilizer process line includes:
reactors, granulators, dryers, coolers, screens, and mills.
Phosphate fertilizer production plant means any production plant
that manufactures a granular phosphate fertilizer by reacting
phosphoric acid with ammonia.
Research and development facility means research or laboratory
operations whose primary purpose is to conduct research and development
into new processes and products, where the operations are under the
close supervision of technically trained personnel, and where the
facility is not engaged in the manufacture of products for commercial
sale in commerce or other off-site distribution, except in a de minimis
manner.
Shutdown commences when feed materials cease to be added to an
affected source and ends when the affected source is deactivated,
regardless of whether feed material is present in the affected source.
Startup commences when any feed material is first introduced into
an affected source and ends when feed material is fully loaded into the
affected source.
Total fluorides means elemental fluorine and all fluoride
compounds, including the HAP hydrogen fluoride, as measured by
reference methods specified in 40 CFR part 60, appendix A, Method 13 A
or B, or by equivalent or alternative methods approved by the
Administrator pursuant to Sec. 63.7(f).
Sec. 63.622 Standards and compliance dates.
(a) On and after the dates specified in paragraphs (a)(1) through
(3) of this section, for each phosphate fertilizer process line (e.g.,
diammonium and/or monoammonium phosphate process line), granular triple
superphosphate process line, and granular triple superphosphate storage
building, you must comply with the emission limits as specified in
paragraphs (a)(1) through (3) of this section. If a process line
contains more than one emission point, you must sum the emissions from
all emission points in a process line to determine compliance with the
specified emission limits.
(1) For each existing phosphate fertilizer process line (e.g.,
diammonium and/or monoammonium phosphate process line), granular triple
superphosphate process line, and granular triple superphosphate storage
building that commenced construction or reconstruction on or before
December 27, 1996, you must comply with the emission limits specified
in Table 1 to this subpart beginning on June 10, 2002.
(2) For each new phosphate fertilizer process line (e.g.,
diammonium and/or monoammonium phosphate process line), granular triple
superphosphate process line, and granular triple superphosphate storage
building that commences construction or reconstruction after December
27, 1996 and on or before August 19, 2015, you must comply with the
emission limits specified in Table 2 to this subpart beginning on June
10, 1999 or at startup, whichever is later.
(3) For each new phosphate fertilizer process line (e.g.,
diammonium and/or monoammonium phosphate process line), granular triple
superphosphate process line, and granular triple superphosphate storage
building that commences construction or reconstruction after August 19,
2015, you must comply with the emission limits specified in Table 2 to
this subpart immediately upon startup.
(b) Beginning on June 10, 2002, you must not ship fresh granular
triple superphosphate from your existing granular triple superphosphate
storage building that commenced construction or reconstruction on or
before December 27, 1996. Beginning on June 10, 1999 or at startup,
whichever is later, you must not ship fresh granular triple
superphosphate from your new granular triple superphosphate storage
building that commences construction or reconstruction after December
27, 1996.
(c) Beginning on August 19, 2015, you must not introduce into any
evaporative cooling tower any liquid effluent from any absorber
installed to control emissions from process equipment.
(d) Beginning on August 19, 2015, during periods of startup and
shutdown (as defined in Sec. 63.621), you must comply with the work
practice specified in this paragraph in lieu of the emission limits
specified in paragraph (a) of this section. During periods of startup
and shutdown, you must operate any control device(s) being used at the
affected source, monitor the operating parameters specified in Table 3
of this subpart, and comply with the operating limits specified in
Table 4 of this subpart.
Sec. 63.623 [Reserved]
Sec. 63.624 [Reserved]
Sec. 63.625 Operating and monitoring requirements.
(a) For each phosphate fertilizer process line (e.g., diammonium
and/or monoammonium phosphate process line), or granular triple
superphosphate process line subject to the provisions of this subpart,
you must comply with the monitoring requirements specified in
paragraphs (a)(1) and (2) of this section.
(1) Install, calibrate, maintain, and operate a continuous
monitoring system (CMS) according to your site-specific monitoring plan
specified in Sec. 63.628(c). The CMS must have an accuracy of 5 percent over its operating range and must determine and
permanently record the mass flow of phosphorus-bearing material fed to
the process.
(2) Maintain a daily record of equivalent
P2O5 feed. Calculate the equivalent
P2O5 feed by determining the total mass rate in
metric ton/hour of phosphorus bearing feed using the procedures
specified in Sec. 63.626(f)(3).
(b) For each granular triple superphosphate storage building
subject to the provisions of this subpart, you must maintain an
accurate record of the mass of granular triple superphosphate in
storage to permit the determination of the amount of equivalent
P2O5 stored.
(c) For each granular triple superphosphate storage building
subject to the provisions of this subpart, you must comply with the
requirements specified in paragraphs (c)(1) and (2) of this section.
(1) Maintain a daily record of total equivalent
P2O5 stored by multiplying the percentage
P2O5 content, as determined by Sec.
63.626(f)(3)(ii), by the total mass of granular triple superphosphate
stored as specified in paragraph (b) of this section.
(2) Develop for approval by the Administrator a site-specific
methodology including sufficient recordkeeping for the purposes of
demonstrating compliance with Sec. 63.622(b).
(d) If you use a control device(s) to comply with the emission
limits specified in Table 1 or 2 of this subpart, you must install a
continuous parameter monitoring system (CPMS) and comply with the
requirements specified in paragraphs (d)(1) through (4) of this
section.
(1) You must monitor the operating parameter(s) applicable to the
control device that you use as specified in Table 3 to this subpart and
establish the applicable limit or range for the operating parameter
limit as specified in
[[Page 50452]]
paragraphs (d)(1)(i) and (ii) of this section, as applicable.
(i) Except as specified in paragraph (d)(1)(ii) of this section,
determine the value(s) as the arithmetic average of operating parameter
measurements recorded during the three test runs conducted for the most
recent performance test.
(ii) If you use an absorber to comply with the emission limits in
Table 1 or 2 to this subpart and you monitor pressure drop across the
absorber, you must establish allowable ranges using the methodology
specified in paragraphs (d)(1)(ii)(A) and (B) of this section.
(A) The allowable range for the daily averages of the pressure drop
across each absorber is 20 percent of the baseline average
value determined in paragraph (d)(1)(i) of this section. The
Administrator retains the right to reduce the 20 percent
adjustment to the baseline average values of operating ranges in those
instances where performance test results indicate that a source's level
of emissions is near the value of an applicable emissions standard.
However, the adjustment must not be reduced to less than 10
percent under any instance.
(B) As an alternative to paragraph (d)(1)(ii)(A) of this section,
you may establish allowable ranges for the daily averages of the
pressure drop across an absorber for the purpose of assuring compliance
with this subpart using the procedures described in this paragraph. You
must establish the allowable ranges based on the baseline average
values recorded during previous performance tests or the results of
performance tests conducted specifically for the purposes of this
paragraph. You must conduct all performance tests using the methods
specified in Sec. 63.626. You must certify that the control devices
and processes have not been modified since the date of the performance
test from which you obtained the data used to establish the allowable
ranges. When a source using the methodology of this paragraph is
retested, you must determine new allowable ranges of baseline average
values unless the retest indicates no change in the operating
parameters outside the previously established ranges.
(2) You must monitor, record, and demonstrate continuous compliance
using the minimum frequencies specified in Table 4 to this subpart.
(3) You must comply with the calibration and quality control
requirements that are applicable to the operating parameter(s) you
monitor as specified in Table 5 to this subpart.
(4) If you use a fabric filter system to comply with the emission
limits specified in Table 1 or 2 to this subpart, the system must meet
the requirements for fabric filters specified in paragraph (e) of this
section.
(e) Beginning August 19, 2016, if you use a fabric filter system to
comply with the emission limits specified in Table 1 or 2 to this
subpart, then the fabric filter must be equipped with a bag leak
detection system that is installed, calibrated, maintained and
continuously operated according to the requirements in paragraphs
(e)(1) through (10) of this section.
(1) Install a bag leak detection sensor(s) in a position(s) that
will be representative of the relative or absolute particulate matter
loadings for each exhaust stack, roof vent, or compartment (e.g., for a
positive-pressure fabric filter) of the fabric filter.
(2) Use a bag leak detection system certified by the manufacturer
to be capable of detecting particulate matter emissions at
concentrations of 1 milligram per actual cubic meter (0.00044 grains
per actual cubic feet) or less.
(3) Use a bag leak detection system equipped with a device to
continuously record the output signal from the system sensor.
(4) Use a bag leak detection system equipped with a system that
will trigger an alarm when an increase in relative particulate material
emissions over a preset level is detected. The alarm must be located
such that the alert is observed readily by plant operating personnel.
(5) Install a bag leak detection system in each compartment or cell
for positive-pressure fabric filter systems that do not duct all
compartments or cells to a common stack. Install a bag leak detector
downstream of the fabric filter if a negative-pressure or induced-air
filter is used. If multiple bag leak detectors are required, the
system's instrumentation and alarm may be shared among detectors.
(6) Calibration of the bag leak detection system must, at a
minimum, consist of establishing the baseline output level by adjusting
the range and the averaging period of the device and establishing the
alarm set points and the alarm delay time.
(7) After initial adjustment, you must not adjust the sensitivity
or range, averaging period, alarm set points or alarm delay time,
except as established in your site-specific monitoring plan required in
Sec. 63.628(c). In no event may the sensitivity be increased more than
100 percent or decreased by more than 50 percent over a 365-day period
unless such adjustment follows a complete inspection of the fabric
filter system that demonstrates that the system is in good operating
condition.
(8) Operate and maintain each fabric filter and bag leak detection
system such that the alarm does not sound more than 5 percent of the
operating time during a 6-month period. If the alarm sounds more than 5
percent of the operating time during a 6-month period, it is considered
an operating parameter exceedance. Calculate the alarm time (i.e., time
that the alarm sounds) as specified in paragraphs (e)(8)(i) through
(iii) of this section.
(i) If inspection of the fabric filter demonstrates that corrective
action is not required, the alarm duration is not counted in the alarm
time calculation.
(ii) If corrective action is required, each alarm time is counted
as a minimum of 1 hour.
(iii) If it takes longer than 1 hour to initiate corrective action,
each alarm time (i.e., time that the alarm sounds) is counted as the
actual amount of time taken by you to initiate corrective action.
(9) If the alarm on a bag leak detection system is triggered, you
must initiate procedures within 1 hour of an alarm to identify the
cause of the alarm and then initiate corrective action, as specified in
Sec. 63.628(d)(2), no later than 48 hours after an alarm. Failure to
take these actions within the prescribed time periods is considered a
violation.
(10) Retain records of any bag leak detection system alarm,
including the date, time, duration, and the percent of the total
operating time during each 6-month period that the alarm triggers, with
a brief explanation of the cause of the alarm, the corrective action
taken, and the schedule and duration of the corrective action.
Sec. 63.626 Performance tests and compliance provisions.
(a) You must conduct an initial performance test to demonstrate
compliance with the emission limits specified in Tables 1 and 2 to this
subpart, within 180 days of the applicable compliance date specified in
Sec. 63.622.
(b) After you conduct the initial performance test specified in
paragraph (a) of this section, you must conduct a performance test once
per calendar year.
(c) For affected sources (as defined in Sec. 63.620) that have not
operated since the previous annual performance test was conducted and
more than 1 year has passed since the previous performance test, you
must conduct a performance test no later than 180 days after the re-
start of the affected source
[[Page 50453]]
according to the applicable provisions in Sec. 63.7(a)(2).
(d)(1) You must conduct the performance tests specified in this
section at representative (normal) conditions for the process.
Representative (normal) conditions means those conditions that:
(i) Represent the range of combined process and control measure
conditions under which the facility expects to operate (regardless of
the frequency of the conditions); and
(ii) Are likely to most challenge the emissions control measures of
the facility with regard to meeting the applicable emission standards,
but without creating an unsafe condition.
(2) Operations during startup, shutdown, and malfunction do not
constitute representative (normal) operating conditions for purposes of
conducting a performance test. You must record the process information
that is necessary to document the operating conditions during the test
and include in such record an explanation to support that such
conditions represent representative (normal) conditions. Upon request,
you must make available to the Administrator such records as may be
necessary to determine the conditions of performance tests.
(e) In conducting all performance tests, you must use as reference
methods and procedures the test methods in 40 CFR part 60, appendix A,
or other methods and procedures as specified in this section, except as
provided in Sec. 63.7(f).
(f) For each phosphate fertilizer process line (e.g., diammonium
and/or monoammonium phosphate process line), and granular triple
superphosphate process line, you must determine compliance with the
applicable total fluorides standards specified in Tables 1 and 2 to
this subpart as specified in paragraphs (f)(1) through (3) of this
section.
(1) Compute the emission rate (E) of total fluorides for each run
using Equation BB-1:
[GRAPHIC] [TIFF OMITTED] TR19AU15.003
Where:
E = Emission rate of total fluorides, gram/metric ton (pound/ton) of
equivalent P2O5 feed.
Ci = Concentration of total fluorides from emission point ``i,''
milligram/dry standard cubic meter (milligram/dry standard cubic
feet).
Qi = Volumetric flow rate of effluent gas from emission point ``i,''
dry standard cubic meter/hour (dry standard cubic feet/hour).
N = Number of emission points associated with the affected facility.
P = Equivalent P2O5 feed rate, metric ton/hour
(ton/hour).
K = Conversion factor, 1000 milligram/gram (453,600 milligram/
pound).
(2) You must use Method 13A or 13B (40 CFR part 60, appendix A) to
determine the total fluorides concentration (Ci) and the
volumetric flow rate (Qi) of the effluent gas at each
emission point. The sampling time for each run at each emission point
must be at least 60 minutes. The sampling volume for each run at each
emission point must be at least 0.85 dscm (30 dscf). If Method 13B is
used, the fusion of the filtered material described in Section 7.3.1.2
and the distillation of suitable aliquots of containers 1 and 2,
described in section 7.3.3 and 7.3.4 in Method 13 A, may be omitted.
(3) Compute the equivalent P2O5 feed rate (P)
using Equation BB-2:
[GRAPHIC] [TIFF OMITTED] TR19AU15.004
Where:
P = P2O5 feed rate, metric ton/hour (ton/
hour).
Mp = Total mass flow rate of phosphorus-bearing feed,
metric ton/hour (ton/hour).
Rp = P2O5 content, decimal
fraction.
(i) Determine the mass flow rate (Mp) of the phosphorus-
bearing feed using the measurement system described in Sec. 63.625(a).
(ii) Determine the P2O5 content
(Rp) of the feed using, as appropriate, the following
methods specified in the Book of Methods Used and Adopted By The
Association of Florida Phosphate Chemists (incorporated by reference,
see Sec. 63.14) where applicable:
(A) Section IX, Methods of Analysis for Phosphate Rock, No. 1
Preparation of Sample.
(B) Section IX, Methods of Analysis for Phosphate Rock, No. 3
Phosphorus-P2O5 or
Ca3(PO4)2, Method A--Volumetric
Method.
(C) Section IX, Methods of Analysis for Phosphate Rock, No. 3
Phosphorus-P2O5 or
Ca3(PO4)2, Method B--Gravimetric
Quimociac Method.
(D) Section IX, Methods of Analysis for Phosphate Rock, No. 3
Phosphorus-P2O5 or
Ca3(PO4)2, Method C--Spectrophotometric Method.
(E) Section XI, Methods of Analysis for Phosphoric Acid,
Superphosphate, Triple superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method A--Volumetric
Method.
(F) Section XI, Methods of Analysis for Phosphoric Acid,
Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method B--Gravimetric
Quimociac Method.
(G) Section XI, Methods of Analysis for Phosphoric Acid,
Superphosphate, Triple Superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method C--
Spectrophotometric Method.
(g) For each granular triple superphosphate storage building, you
must determine compliance with the applicable total fluorides standards
specified in Tables 1 and 2 to this subpart as specified in paragraphs
(g)(1) through (7) of this section.
(1) You must conduct performance tests only when the following
quantities of product are being cured or stored in the facility:
(i) Total granular triple superphosphate is at least 10 percent of
the building capacity, and
(ii) Fresh granular triple superphosphate is at least six percent
of the total amount of granular triple superphosphate, or
(iii) If the provision in paragraph (g)(1)(ii) of this section
exceeds production capabilities for fresh granular triple
superphosphate, the fresh granular triple superphosphate is equal to at
least 5 days maximum production.
(2) Compute the emission rate (E) of total fluorides for each run
using Equation BB-3:
[[Page 50454]]
[GRAPHIC] [TIFF OMITTED] TR19AU15.005
Where:
E = Emission rate of total fluorides, gram/hour/metric ton (pound/
hour/ton) of equivalent P2O5 stored.
Ci = Concentration of total fluorides from emission point
``i'', milligram/dry standard cubic meter (milligram/dry standard
cubic feet).
Qi = Volumetric flow rate of effluent gas from emission
point ``i'', dry standard cubic meter/hour (dry standard cubic feet/
hour).
N = Number of emission points in the affected facility.
P = Equivalent P2O5 stored, metric tons
(tons).
K = Conversion factor, 1000 milligram/gram (453,600 milligram/
pound).
(3) You must use Method 13A or 13B (40 CFR part 60, appendix A) to
determine the total fluorides concentration (Ci) and the
volumetric flow rate (Qi) of the effluent gas at each
emission point. The sampling time for each run at each emission point
must be at least 60 minutes. The sampling volume for each run at each
emission point must be at least 0.85 dscm (30 dscf). If Method 13B is
used, the fusion of the filtered material described in Section 7.3.1.2
and the distillation of suitable aliquots of containers 1 and 2,
described in section 7.3.3 and 7.3.4 in Method 13A, may be omitted.
(4) Compute the equivalent P2O5 stored (P)
using Equation BB-4:
[GRAPHIC] [TIFF OMITTED] TR19AU15.006
Where:
P = P2O5 stored (ton).
Mp = Amount of product in storage, metric ton (ton).
Rp = P2O5 content of product in
storage, weight fraction.
(5) Determine the amount of product (Mp) in storage
using the measurement system described in Sec. 63.625(b) and (c).
(6) Determine the P2O5 content
(Rp) of the product stored using, as appropriate, the
following methods specified in the Book of Methods Used and Adopted By
The Association of Florida Phosphate Chemists (incorporated by
reference, see Sec. 63.14) where applicable:
(i) Section XI, Methods of Analysis For Phosphoric Acid,
Superphosphate, Triple superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method A--Volumetric
Method.
(ii) Section XI, Methods of Analysis For Phosphoric Acid,
Superphosphate, Triple superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method B--Gravimetric
Quimociac Method.
(iii) Section XI, Methods of Analysis For Phosphoric Acid,
Superphosphate, Triple superphosphate, and Ammonium Phosphates, No. 3
Total Phosphorus-P2O5, Method C--
Spectrophotometric Method, or,
(7) Determine the P2O5 content
(Rp) of the product stored using, as appropriate, the
following methods specified in the Official Methods of Analysis of AOAC
International (incorporated by reference, see Sec. 63.14) where
applicable:
(i) AOAC Official Method 957.02 Phosphorus (Total) In Fertilizers,
Preparation of Sample Solution.
(ii) AOAC Official Method 929.01 Sampling of Solid Fertilizers.
(iii) AOAC Official Method 929.02 Preparation of Fertilizer Sample.
(iv) AOAC Official Method 978.01 Phosphorus (Total) in Fertilizers,
Automated Method.
(v) AOAC Official Method 969.02 Phosphorus (Total) in Fertilizers,
Alkalimetric Quinolinium Molybdophosphate Method.
(vi) AOAC Official Method 962.02 Phosphorus (Total) in Fertilizers,
Gravimetric Quinolinium Molybdophosphate Method.
(vii) AOAC Official Method 958.01 Phosphorus (Total) in
Fertilizers, Spectrophotometric Molybdovanadophosphate Method.
(h) If you use a CMS, you must conduct a performance evaluation, as
specified in Sec. 63.8(e), in accordance with your site-specific
monitoring plan in Sec. 63.628(c). For fabric filters, you must
conduct a performance evaluation of the bag leak detection system
consistent with the guidance provided in Office Of Air Quality Planning
And Standards (OAQPS), Fabric Filter Bag Leak Detection Guidance
(incorporated by reference, see Sec. 63.14). You must record the
sensitivity of the bag leak detection system to detecting changes in
particulate matter emissions, range, averaging period, and alarm set
points during the performance test.
Sec. 63.627 Notification, recordkeeping, and reporting requirements.
(a) You must comply with the notification requirements specified in
Sec. 63.9. During the most recent performance test, if you demonstrate
compliance with the emission limit while operating your control device
outside the previously established operating limit, you must establish
a new operating limit based on that most recent performance test and
notify the Administrator that the operating limit changed based on data
collected during the most recent performance test. When a source is
retested and the performance test results are submitted to the
Administrator pursuant to paragraph (b)(1) of this section, Sec.
63.7(g)(1), or Sec. 63.10(d)(2), you must indicate whether the
operating limit is based on the new performance test or the previously
established limit. Upon establishment of a new operating limit, you
must thereafter operate under the new operating limit. If the
Administrator determines that you did not conduct the compliance test
in accordance with the applicable requirements or that the operating
limit established during the performance test does not correspond to
representative (normal) conditions, you must conduct a new performance
test and establish a new operating limit.
(b) You must comply with the reporting and recordkeeping
requirements in Sec. 63.10 as specified in paragraphs (b)(1) through
(5) of this section.
(1) You must comply with the general recordkeeping requirements in
Sec. 63.10(b)(1); and
(2) As required by Sec. 63.10(d), you must report the results of
the initial and subsequent performance tests as part of the
notification of compliance status required in Sec. 63.9(h). You must
verify in the performance test reports that the operating limits for
each process have not changed or provide documentation of revised
operating limits established according to Sec. 63.625, as applicable.
In the notification of compliance status, you must also:
(i) Certify to the Administrator that you have not shipped fresh
granular triple superphosphate from an affected facility.
[[Page 50455]]
(ii) Certify to the Administrator annually that you have complied
with the evaporative cooling tower requirements specified in Sec.
63.622(c).
(iii) Submit analyses and supporting documentation demonstrating
conformance with the Office Of Air Quality Planning And Standards
(OAQPS), Fabric Filter Bag Leak Detection Guidance (incorporated by
reference, see Sec. 63.14) and specifications for bag leak detection
systems as part of the notification of compliance status report.
(iv) If you elect to demonstrate compliance by following the
procedures in Sec. 63.625(d)(1)(ii)(B), certify to the Administrator
annually that the control devices and processes have not been modified
since the date of the performance test from which you obtained the data
used to establish the allowable ranges.
(3) As required by Sec. 63.10(e)(1), you must submit an excess
emissions report for any exceedance of an emission or operating
parameter limit if the total duration of the exceedances for the
reporting period is 1 percent of the total operating time for the
reporting period or greater. The report must contain the information
specified in Sec. 63.10 and paragraph (b)(4) of this section. When
exceedances of an emission limit or operating parameter have not
occurred, you must include such information in the report. You must
submit the report semiannually and the report must be delivered or
postmarked by the 30th day following the end of the calendar half. If
exceedances are reported, you must submit the excess emissions report
quarterly until a request to reduce reporting frequency is approved as
described in Sec. 63.10(e)(3).
(4) In the event that an affected unit fails to meet an applicable
standard, record and report the following information for each failure:
(i) The date, time and duration of the failure.
(ii) A list of the affected sources or equipment for which a
failure occurred.
(iii) An estimate of the volume of each regulated pollutant emitted
over any emission limit.
(iv) A description of the method used to estimate the emissions.
(v) A record of actions taken to minimize emissions in accordance
with Sec. 63.628(b), and any corrective actions taken to return the
affected unit to its normal or usual manner of operation.
(5) You must submit a summary report containing the information
specified in Sec. 63.10(e)(3)(vi). You must submit the summary report
semiannually and the report must be delivered or postmarked by the 30th
day following the end of the calendar half.
(c) Your records must be in a form suitable and readily available
for expeditious review. You must keep each record for 5 years following
the date of each recorded action. You must keep each record on site, or
accessible from a central location by computer or other means that
instantly provide access at the site, for at least 2 years after the
date of each recorded action. You may keep the records off site for the
remaining 3 years.
(d) In computing averages to determine compliance with this
subpart, you must exclude the monitoring data specified in paragraphs
(d)(1) through (3) of this section.
(1) Periods of non-operation of the process unit;
(2) Periods of no flow to a control device; and
(3) Any monitoring data recorded during continuous parameter
monitoring system (CPMS) breakdowns, out-of-control periods, repairs,
maintenance periods, instrument adjustments or checks to maintain
precision and accuracy, calibration checks, and zero (low-level), mid-
level (if applicable), and high-level adjustments.
(e) Within 60 days after the date of completing each performance
test (as defined in Sec. 63.2) required by this subpart, you must
submit the results of the performance tests, including any associated
fuel analyses, following the procedure specified in either paragraph
(e)(1) or (2) of this section.
(1) For data collected using test methods supported by the EPA's
Electronic Reporting Tool (ERT) as listed on the EPA's ERT Web site
(http://www.epa.gov/ttn/chief/ert/index.html), you must submit the
results of the performance test to the EPA via the Compliance and
Emissions Data Reporting Interface (CEDRI). CEDRI can be accessed
through the EPA's Central Data Exchange (CDX) (http://cdx.epa.gov/epa_home.asp). Performance test data must be submitted in a file format
generated through the use of the EPA's ERT. Alternatively, you may
submit performance test data in an electronic file format consistent
with the extensible markup language (XML) schema listed on the EPA's
ERT Web site once the XML schema is available. If you claim that some
of the performance test information being submitted is confidential
business information (CBI), you must submit a complete file generated
through the use of the EPA's ERT or an alternate electronic file
consistent with the XML schema listed on the EPA's ERT Web site,
including information claimed to be CBI, on a compact disc, flash
drive, or other commonly used electronic storage media to the EPA. The
electronic media must be clearly marked as CBI and mailed to U.S. EPA/
OAPQS/CORE CBI Office, Attention: Group Leader, Measurement Policy
Group, MD C404-02, 4930 Old Page Rd., Durham, NC 27703. The same ERT or
alternate file with the CBI omitted must be submitted to the EPA via
the EPA's CDX as described earlier in this paragraph.
(2) For data collected using test methods that are not supported by
the EPA's ERT as listed on the EPA's ERT Web site, you must submit the
results of the performance test to the Administrator at the appropriate
address listed in Sec. 63.13.
Sec. 63.628 General requirements and applicability of general
provisions of this part.
(a) You must comply with the general provisions in subpart A of
this part as specified in appendix A to this subpart.
(b) At all times, you must operate and maintain any affected
source, including associated air pollution control equipment and
monitoring equipment, in a manner consistent with safety and good air
pollution control practices for minimizing emissions. The general duty
to minimize emissions does not require you to make any further efforts
to reduce emissions if levels required by this standard have been
achieved. Determination by the Administrator of whether a source is
operating in compliance with operation and maintenance requirements
will be based on information available to the Administrator that may
include, but is not limited to, monitoring results, review of operation
and maintenance procedures, review of operation and maintenance
records, and inspection of the source.
(c) For each CMS used to demonstrate compliance with any applicable
emission limit, you must develop, and submit to the Administrator for
approval upon request, a site-specific monitoring plan according to the
requirements specified in paragraphs (c)(1) through (3) of this
section. You must submit the site-specific monitoring plan, if
requested by the Administrator, at least 60 days before the initial
performance evaluation of the CMS. The requirements of this paragraph
also apply if a petition is made to the Administrator for alternative
monitoring parameters under Sec. 63.8(f).
(1) You must include the information specified in paragraphs
(c)(1)(i) through (vi) of this section in the site-specific monitoring
plan.
[[Page 50456]]
(i) Location of the CMS sampling probe or other interface. You must
include a justification demonstrating that the sampling probe or other
interface is at a measurement location relative to each affected
process unit such that the measurement is representative of control of
the exhaust emissions (e.g., on or downstream of the last control
device).
(ii) Performance and equipment specifications for the sample
interface, the pollutant concentration or parametric signal analyzer,
and the data collection and reduction systems.
(iii) Performance evaluation procedures and acceptance criteria
(e.g., calibrations).
(iv) Ongoing operation and maintenance procedures in accordance
with the general requirements of Sec. 63.8(c)(1)(ii), (c)(3),
(c)(4)(ii), and Table 4 to this subpart.
(v) Ongoing data quality assurance procedures in accordance with
the general requirements of Sec. 63.8(d)(1) and (2) and Table 5 to
this subpart.
(vi) Ongoing recordkeeping and reporting procedures in accordance
with the general requirements of Sec. 63.10(c), (e)(1), (e)(2)(i).
(2) You must include a schedule for conducting initial and
subsequent performance evaluations in the site-specific monitoring
plan.
(3) You must keep the site-specific monitoring plan on site for the
life of the affected source or until the affected source is no longer
subject to the provisions of this part, to be made available for
inspection, upon request, by the Administrator. If you revise the site-
specific monitoring plan, you must keep previous (i.e., superseded)
versions of the plan on site to be made available for inspection, upon
request, by the Administrator, for a period of 5 years after each
revision to the plan. You must include the program of corrective action
required under Sec. 63.8(d)(2) in the plan.
(d) For each bag leak detection system installed to comply with the
requirements specified in Sec. 63.625(e), you must include the
information specified in paragraphs (d)(1) and (2) of this section in
the site-specific monitoring plan specified in paragraph (c) of this
section.
(1) Performance evaluation procedures and acceptance criteria
(e.g., calibrations), including how the alarm set-point will be
established.
(2) A corrective action plan describing corrective actions to be
taken and the timing of those actions when the bag leak detection alarm
sounds. Corrective actions may include, but are not limited to, the
actions specified in paragraphs (d)(2)(i) through (vi) of this section.
(i) Inspecting the fabric filter for air leaks, torn or broken bags
or filter media, or any other conditions that may cause an increase in
regulated material emissions.
(ii) Sealing off defective bags or filter media.
(iii) Replacing defective bags or filter media or otherwise
repairing the control device.
(iv) Sealing off a defective fabric filter compartment.
(v) Cleaning the bag leak detection system probe or otherwise
repairing the bag leak detection system.
(vi) Shutting down the process controlled by the fabric filter.
Sec. 63.629 Miscellaneous requirements.
The Administrator retains the authority to approve site-specific
test plans for uncontrolled granular triple superphosphate storage
buildings developed pursuant to Sec. 63.7(c)(2)(i).
Sec. 63.630 [Reserved]
Sec. 63.631 Exemption from new source performance standards.
Any affected source subject to the provisions of this subpart is
exempted from any otherwise applicable new source performance standard
contained in 40 CFR part 60, subpart V, subpart W, or subpart X. To be
exempt, a source must have a current operating permit pursuant to title
V of the Clean Air Act and the source must be in compliance with all
requirements of this subpart. For each affected source, this exemption
is effective upon the date that you demonstrate to the Administrator
that the requirements of Sec. Sec. 63.625 and 63.626 have been met.
Sec. 63.632 Implementation and enforcement.
(a) This subpart is implemented and enforced by the U.S. EPA, or a
delegated authority such as the applicable state, local, or Tribal
agency. If the U.S. EPA Administrator has delegated authority to a
state, local, or Tribal agency, then that agency, in addition to the
U.S. EPA, has the authority to implement and enforce this subpart.
Contact the applicable U.S. EPA Regional Office to find out if
implementation and enforcement of this subpart is delegated to a state,
local, or Tribal agency.
(b) The authorities specified in paragraphs (b)(1) through (5) of
this section are retained by the Administrator of U.S. EPA and cannot
be delegated to State, local, or Tribal agencies.
(1) Approval of alternatives to the requirements in Sec. Sec.
63.620, 63.622, 63.625, 63.629, and 63.631.
(2) Approval of requests under Sec. Sec. 63.7(e)(2)(ii) and 63.7
(f) for alternative requirements or major changes to the test methods
specified in this subpart, as defined in Sec. 63.90.
(3) Approval of requests under Sec. 63.8(f) for alternative
requirements or major changes to the monitoring requirements specified
in this subpart, as defined in Sec. 63.90.
(4) Waiver or approval of requests under Sec. 63.10(f) for
alternative requirements or major changes to the recordkeeping and
reporting requirements specified in this subpart, as defined in Sec.
63.90.
(5) Approval of an alternative to any electronic reporting to the
EPA required by this subpart.
Table 1 to Subpart BB of Part 63--Existing Source Emission Limits a b
------------------------------------------------------------------------
You must meet the emission
limits for the specified
For the following existing sources . . . pollutant . . .
-----------------------------
Total fluorides
------------------------------------------------------------------------
Phosphate Fertilizer Process Line (e.g., 0.060 lb/ton of equivalent
Diammonium and/or Monoammonium Phosphate P2O5 feed.
Process Line).
Granular Triple Superphosphate Process 0.150 lb/ton of equivalent
Line. P2O5 feed.
GTSP storage building..................... 5.0 x 10-4 lb/hr/ton of
equivalent P2O5 stored.
------------------------------------------------------------------------
\a\ The existing source compliance date is June 10, 2002.
\b\ During periods of startup and shutdown, for emission limits stated
in terms of pounds of pollutant per ton of feed, you are subject to
the work practice standards specified in Sec. 63.622(d).
[[Page 50457]]
Table 2 to Subpart BB of Part 63--New Source Emission Limits a b
------------------------------------------------------------------------
You must meet the emission
limits for the specified
For the following new sources . . . pollutant . . .
-----------------------------
Total fluorides
------------------------------------------------------------------------
Phosphate Fertilizer Process Line (e.g., 0.0580 lb/ton of equivalent
Diammonium and/or Monoammonium Phosphate P2O5 feed.
Process Line).
Granular Triple Superphosphate Process 0.1230 lb/ton of equivalent
Line. P2O5 feed.
GTSP storage building..................... 5.0 x 10-4 lb/hr/ton of
equivalent P2O5 stored.
------------------------------------------------------------------------
\a\ The new source compliance dates are based on date of construction or
reconstruction as specified in Sec. 63.622(a).
\b\ During periods of startup and shutdown, for emission limits stated
in terms of pounds of pollutant per ton of feed, you are subject to
the work practice standards specified in Sec. 63.622(d).
Table 3 to Subpart BB of Part 63--Monitoring Equipment Operating Parameters
----------------------------------------------------------------------------------------------------------------
And you must monitor .
You must . . . If . . . . . And . . .
----------------------------------------------------------------------------------------------------------------
Absorbers (Wet Scrubbers)
----------------------------------------------------------------------------------------------------------------
Install a continuous parameter Your absorber is Influent liquid flow.
monitoring system (CPMS) for liquid designed and operated
flow at the inlet of the absorber.. with pressure drops of
5 inches of water
column or more; and
you choose to monitor
only the influent
liquid flow, rather
than the liquid-to-gas
ratio.
Install CPMS for liquid and gas flow Your absorber is Liquid-to-gas ratio as You must measure the
at the inlet of the absorber. designed and operated determined by dividing gas stream by:
with pressure drops of the influent liquid Measuring the gas
5 inches of water flow rate by the inlet stream flow at the
column or less; or. gas flow rate. The absorber inlet; or
Your absorber is units of measure must Using the design blower
designed and operated be consistent with capacity, with
with pressure drops of those used to appropriate
5 inches of water calculate this ratio adjustments for
column or more, and during the performance pressure drop.
you choose to monitor test.
the liquid-to-gas
ratio, rather than
only the influent
liquid flow, and you
want the ability to
lower liquid flow with
changes in gas flow.
Install CPMS for pressure at the gas Your absorber is Pressure drop through You may measure the
stream inlet and outlet of the designed and operated the absorber. pressure of the inlet
absorber. with pressure drops of gas using amperage on
5 inches of water the blower if a
column or more. correlation between
pressure and amperage
is established.
----------------------------------------------------------------------------------------------------------------
Table 4 to Subpart BB of Part 63--Operating Parameters, Operating Limits and Data Monitoring, Recordkeeping and
Compliance Frequencies
----------------------------------------------------------------------------------------------------------------
You must And you must
establish the monitor, record,
For the operating parameter following and demonstrate Data
applicable to you, as operating limit continuous Data measurement Data recording averaging
specified in Table 3 . . . during your compliance using period for
performance test these minimum compliance
. . . frequencies
------------------------------------------------------------------------------------------------------ ------------
Absorbers (Wet Scrubbers)
----------------------------------------------------------------------------------------------------------------
Influent liquid flow.......... Minimum inlet Continuous...... Every 15 minutes Daily.
liquid flow.
Influent liquid flow rate and Minimum influent Continuous...... Every 15 minutes Daily.
gas stream flow rate. liquid-to-gas
ratio.
Pressure drop................. Pressure drop Continuous...... Every 15 minutes Daily.
range.
----------------------------------------------------------------------------------------------------------------
[[Page 50458]]
Table 5 to Subpart BB of Part 63--Calibration and Quality Control
Requirements for Continuous Parameter Monitoring Systems (CPMS)
------------------------------------------------------------------------
And your calibration
If you monitor this Your accuracy requirements are . .
parameter . . . requirements are . . .
.
------------------------------------------------------------------------
Flow Rate................... 5 Performance
percent over the evaluation annually
normal range of and following any
flow measured or period of more than
1.9 liters per 24 hours throughout
minute (0.5 gallons which the flow rate
per minute), exceeded the
whichever is maximum rated flow
greater, for liquid rate of the sensor,
flow rate.. or the data
5 recorder was off
percent over the scale. Checks of
normal range of all mechanical
flow measured or 28 connections for
liters per minute leakage monthly.
(10 cubic feet per Visual inspections
minute), whichever and checks of CPMS
is greater, for gas operation every 3
flow rate.. months, unless the
5 CPMS has a
percent over the redundant flow
normal range sensor.
measured for mass Selection of a
flow rate.. representative
measurement
location where
swirling flow or
abnormal velocity
distributions due
to upstream and
downstream
disturbances at the
point of
measurement are
minimized.
Pressure.................... 5 Checks for
percent over the obstructions (e.g.,
normal range pressure tap
measured or 0.12 pluggage) at least
kilopascals (0.5 once each process
inches of water operating day.
column), whichever Performance
is greater.. evaluation annually
and following any
period of more than
24 hours throughout
which the pressure
exceeded the
maximum rated
pressure of the
sensor, or the data
recorder was off
scale.
Checks of all
mechanical
connections for
leakage monthly.
Visual inspection of
all components for
integrity,
oxidation and
galvanic corrosion
every 3 months,
unless the CPMS has
a redundant
pressure sensor.
Selection of a
representative
measurement
location that
minimizes or
eliminates
pulsating pressure,
vibration, and
internal and
external corrosion.
------------------------------------------------------------------------
Appendix A to Subpart BB of Part 63--Applicability of General
Provisions (40 CFR Part 63, Subpart A) to Subpart BB
----------------------------------------------------------------------------------------------------------------
40 CFR citation Requirement Applies to subpart BB Comment
----------------------------------------------------------------------------------------------------------------
Sec. 63.1(a)(1) through (4)........ General Applicability.. Yes.................... None.
Sec. 63.1(a)(5).................... ....................... No..................... [Reserved].
Sec. 63.1(a)(6).................... Contact information.... Yes.................... None.
Sec. 63.1(a)(7) through (9)........ ....................... No..................... [Reserved].
Sec. 63.1(a)(10) through (12)...... Time periods........... Yes.................... None.
Sec. 63.1(b)....................... Initial Applicability Yes.................... None.
Determination.
Sec. 63.1(c)(1).................... Applicability After Yes.................... None.
Standard Established.
Sec. 63.1(c)(2).................... Permits................ Yes.................... Some plants may be area
sources.
Sec. 63.1(c)(3) through (4)........ ....................... No..................... [Reserved].
Sec. 63.1(c)(5).................... Area to Major source Yes.................... None.
change.
Sec. 63.1(d)....................... ....................... No..................... [Reserved].
Sec. 63.1(e)....................... Applicability of Permit Yes.................... None.
Program.
Sec. 63.2.......................... Definitions............ Yes.................... Additional definitions
in Sec. 63.621.
Sec. 63.3.......................... Units and Abbreviations Yes.................... None.
Sec. 63.4(a)(1) and (2)............ Prohibited Activities.. Yes.................... None.
Sec. 63.4(a)(3) through (5)........ ....................... No..................... [Reserved].
Sec. 63.4(b) and (c)............... Circumvention/ Yes.................... None.
Fragmentation.
Sec. 63.5(a)....................... Construction/ Yes.................... None.
Reconstruction
Applicability.
Sec. 63.5(b)(1).................... Existing, New, Yes.................... None.
Reconstructed Sources
Requirements.
Sec. 63.5(b)(2).................... ....................... No..................... [Reserved].
Sec. 63.5(b)(3), (4), and (6)...... Construction/ Yes.................... None.
Reconstruction
approval and
notification.
Sec. 63.5(b)(5).................... ....................... No..................... [Reserved].
Sec. 63.5(c)....................... ....................... No..................... [Reserved].
Sec. 63.5(d)....................... Application for Yes.................... None.
Approval of
Construction/
Reconstruction.
Sec. 63.5(e)....................... Approval of Yes.................... None.
Construction/
Reconstruction.
Sec. 63.5(f)....................... Approval of Yes.................... None.
Construction/
Reconstruction Based
on State Review.
Sec. 63.6(a)....................... Compliance with Yes.................... None.
Standards and
Maintenance
Applicability.
[[Page 50459]]
Sec. 63.6(b)(1) through (5)........ New and Reconstructed Yes.................... See also Sec. 63.622.
Sources Dates.
Sec. 63.6(b)(6).................... ....................... No..................... [Reserved].
Sec. 63.6(b)(7).................... Area to major source Yes.................... None.
change.
Sec. 63.6(c)(1) and (2)............ Existing Sources Dates. Yes.................... Sec. 63.622 specifies
dates.
Sec. 63.6(c)(3) and (4)............ ....................... No..................... [Reserved].
Sec. 63.6(c)(5).................... Area to major source Yes.................... None.
change.
Sec. 63.6(d)....................... ....................... No..................... [Reserved].
Sec. 63.6(e)(1)(i) and (ii)........ Operation & Maintenance No..................... See Sec. 63.628(b)
Requirements. for general duty
requirement.
Sec. 63.6(e)(iii).................. ....................... Yes.................... None.
Sec. 63.6(e)(2).................... ....................... No..................... [Reserved].
Sec. 63.6(e)(3).................... Startup, Shutdown, and No..................... None.
Malfunction Plan.
Sec. 63.6(f)....................... Compliance with No..................... See general duty at
Emission Standards. Sec. 63.628(b).
Sec. 63.6(g)....................... Alternative Standard... Yes.................... None.
Sec. 63.6(h)....................... Compliance with Opacity/ No..................... Subpart BB does not
VE Standards. include VE/opacity
standards.
Sec. 63.6(i)(1) through (14)....... Extension of Compliance Yes.................... None.
Sec. 63.6(i)(15)................... ....................... No..................... [Reserved].
Sec. 63.6(i)(16)................... ....................... Yes.................... None.
Sec. 63.6(j)....................... Exemption from Yes.................... None.
Compliance.
Sec. 63.7(a)....................... Performance Test Yes.................... None.
Requirements
Applicability.
Sec. 63.7(b)....................... Notification........... Yes.................... None.
Sec. 63.7(c)....................... Quality Assurance/Test Yes.................... None.
Plan.
Sec. 63.7(d)....................... Testing Facilities..... Yes.................... None.
Sec. 63.7(e)(1).................... Conduct of Tests; No..................... Sec. 63.626 specifies
startup, shutdown and additional
malfunction provisions. requirements.
Sec. 63.7(e)(2) through (4)........ Conduct of Tests....... Yes.................... Sec. 63.626 specifies
additional
requirements.
Sec. 63.7(f)....................... Alternative Test Method Yes.................... None.
Sec. 63.7(g)....................... Data Analysis.......... Yes.................... None.
Sec. 63.7(h)....................... Waiver of Tests........ Yes.................... None.
Sec. 63.8(a)....................... Monitoring Requirements Yes.................... None.
Applicability.
Sec. 63.8(b)....................... Conduct of Monitoring.. Yes.................... None.
Sec. 63.8(c)(1)(i)................. General duty to No..................... See Sec. 63.628(b)
minimize emissions and for general duty
CMS operation. requirement.
Sec. 63.8(c)(1)(ii)................ ....................... Yes.................... None.
Sec. 63.8(c)(1)(iii)............... Requirement to develop No..................... None.
SSM Plan for CMS.
Sec. 63.8(c)(2) through (4)........ CMS Operation/ Yes.................... None.
Maintenance.
Sec. 63.8(c)(5).................... COMS Operation......... No..................... Subpart BB does not
require COMS.
Sec. 63.8(c)(6) through (8)........ CMS requirements....... Yes.................... None.
Sec. 63.8(d)(1) and (2)............ Quality Control........ Yes.................... None.
Sec. 63.8(d)(3).................... Written procedure for No..................... See Sec. 63.628 for
CMS. requirement.
Sec. 63.8(e)....................... CMS Performance Yes.................... None.
Evaluation.
Sec. 63.8(f)(1) through (5)........ Alternative Monitoring Yes.................... None.
Method.
Sec. 63.8(f)(6).................... Alternative to RATA No..................... Subpart BB does not
Test. require CEMS.
Sec. 63.8(g)(1).................... Data Reduction......... Yes.................... None.
Sec. 63.8(g)(2).................... ....................... No..................... Subpart BB does not
require COMS or CEMS.
Sec. 63.8(g)(3) through (5)........ ....................... Yes.................... None.
Sec. 63.9(a)....................... Notification Yes.................... None.
Requirements
Applicability.
Sec. 63.9(b)....................... Initial Notifications.. Yes.................... None.
Sec. 63.9(c)....................... Request for Compliance Yes.................... None.
Extension.
Sec. 63.9(d)....................... New Source Notification Yes.................... None.
for Special Compliance
Requirements.
Sec. 63.9(e)....................... Notification of Yes.................... None.
Performance Test.
Sec. 63.9(f)....................... Notification of VE/ No..................... Subpart BB does not
Opacity Test. include VE/opacity
standards.
Sec. 63.9(g)....................... Additional CMS Yes.................... None.
Notifications.
Sec. 63.9(h)(1) through (3)........ Notification of Yes.................... None.
Compliance Status.
Sec. 63.9(h)(4).................... ....................... No..................... [Reserved].
Sec. 63.9(h)(5) and (6)............ ....................... Yes.................... None.
Sec. 63.9(i)....................... Adjustment of Deadlines Yes.................... None.
Sec. 63.9(j)....................... Change in Previous Yes.................... None.
Information.
Sec. 63.10(a)...................... Recordkeeping/Reporting- Yes.................... None.
Applicability.
Sec. 63.10(b)(1)................... General Recordkeeping Yes.................... None.
Requirements.
Sec. 63.10(b)(2)(i)................ Startup or shutdown No..................... None.
duration.
[[Page 50460]]
Sec. 63.10(b)(2)(ii)............... Malfunction............ No..................... See Sec. 63.627 for
recordkeeping and
reporting requirement.
Sec. 63.10(b)(2)(iii).............. Maintenance records.... Yes.................... None.
Sec. 63.10(b)(2)(iv) and (v)....... Startup, shutdown, No..................... None.
malfunction actions.
Sec. 63.10(b)(2)(vi) through (xiv). General Recordkeeping Yes.................... None.
Requirements.
Sec. 63.10(b)(3)................... General Recordkeeping Yes.................... None.
Requirements.
Sec. 63.10(c)(1)................... Additional CMS Yes.................... None.
Recordkeeping.
Sec. 63.10(c)(2) through (4)....... ....................... No..................... [Reserved].
Sec. 63.10(c)(5)................... ....................... Yes.................... None.
Sec. 63.10(c)(6)................... ....................... Yes.................... None.
Sec. 63.10(c)(7) and (8)........... ....................... Yes.................... None.
Sec. 63.10(c)(9)................... ....................... No..................... [Reserved].
Sec. 63.10(c)(10) through (13)..... ....................... Yes.................... None.
Sec. 63.10(c)(14).................. ....................... Yes.................... None.
Sec. 63.10(c)(15).................. Startup Shutdown No..................... None.
Malfunction Plan
Provisions.
Sec. 63.10(d)(1)................... General Reporting Yes.................... None.
Requirements.
Sec. 63.10(d)(2)................... Performance Test Yes.................... None.
Results.
Sec. 63.10(d)(3)................... Opacity or VE No..................... Subpart BB does not
Observations. include VE/opacity
standards.
Sec. 63.10(d)(4)................... Progress Reports....... Yes.................... None.
Sec. 63.10(d)(5)................... Startup, Shutdown, and No..................... See Sec. 63.627 for
Malfunction Reports. reporting of excess
emissions.
Sec. 63.10(e)(1) and (2)........... Additional CMS Reports. Yes.................... None.
Sec. 63.10(e)(3)................... Excess Emissions/CMS Yes.................... None.
Performance Reports.
Sec. 63.10(e)(4)................... COMS Data Reports...... No..................... Subpart BB does not
require COMS.
Sec. 63.10(f)...................... Recordkeeping/Reporting Yes.................... None.
Waiver.
Sec. 63.11......................... Control Device and Work Yes.................... None.
Practice Requirements.
Sec. 63.12......................... State Authority and Yes.................... None.
Delegations.
Sec. 63.13......................... Addresses.............. Yes.................... None.
Sec. 63.14......................... Incorporation by Yes.................... None.
Reference.
Sec. 63.15......................... Information Yes.................... None.
Availability/
Confidentiality.
Sec. 63.16......................... Performance Track No..................... Terminated.
Provisions.
----------------------------------------------------------------------------------------------------------------
[FR Doc. 2015-19732 Filed 8-18-15; 8:45 am]
BILLING CODE 6560-50-P