[Title 40 CFR ]
[Code of Federal Regulations (annual edition) - July 1, 2012 Edition]
[From the U.S. Government Printing Office]
[[Page i]]
Title 40
Protection of Environment
________________________
Part 63 (Sec. Sec. 63.6580 to 63.8830)
Revised as of July 1, 2011
Containing a codification of documents of general
applicability and future effect
As of July 1, 2011
Published by the Office of the Federal Register
National Archives and Records Administration as a
Special Edition of the Federal Register
[[Page ii]]
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[[Page iii]]
Table of Contents
Page
Explanation................................................. v
Title 40:
Chapter I--Environmental Protection Agency
(Continued) 3
Finding Aids:
Table of CFR Titles and Chapters........................ 465
Alphabetical List of Agencies Appearing in the CFR...... 485
List of CFR Sections Affected........................... 495
[[Page iv]]
----------------------------
Cite this Code: CFR
To cite the regulations in
this volume use title,
part and section number.
Thus, 40 CFR 63.6580
refers to title 40, part
63, section 6580.
----------------------------
[[Page v]]
EXPLANATION
The Code of Federal Regulations is a codification of the general and
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parts covering specific regulatory areas.
Each volume of the Code is revised at least once each calendar year
and issued on a quarterly basis approximately as follows:
Title 1 through Title 16.................................as of January 1
Title 17 through Title 27..................................as of April 1
Title 28 through Title 41...................................as of July 1
Title 42 through Title 50................................as of October 1
The appropriate revision date is printed on the cover of each
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collection request.
[[Page vi]]
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[[Page vii]]
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Office of the Federal Register.
July 1, 2011.
[[Page ix]]
THIS TITLE
Title 40--Protection of Environment is composed of thirty-three
volumes. The parts in these volumes are arranged in the following order:
Parts 1-49, parts 50-51, part 52 (52.01-52.1018), part 52 (52.1019-end
of part 52), parts 53-59, part 60 (60.1-end of part 60, sections), part
60 (Appendices), parts 61-62, part 63 (63.1-63.599), part 63 (63.600-
63.1199), part 63 (63.1200-63.1439), part 63 (63.1440-63.6175), part 63
(63.6580-63.8830), part 63 (63.8980-end of part 63) parts 64-71, parts
72-80, parts 81-84, part 85-Sec. 86.599-99, part 86 (86.600-1-end of
part 86), parts 87-95, parts 96-99, parts 100-135, parts 136-149, parts
150-189, parts 190-259, parts 260-265, parts 266-299, parts 300-399,
parts 400-424, parts 425-699, parts 700-789, parts 790-999, and part
1000 to end. The contents of these volumes represent all current
regulations codified under this title of the CFR as of July 1, 2011.
Chapter I--Environmental Protection Agency appears in all thirty-
three volumes. Regulations issued by the Council on Environmental
Quality, including an Index to Parts 1500 through 1508, appear in the
volume containing part 1000 to end. The OMB control numbers for title 40
appear in Sec. 9.1 of this chapter.
For this volume, Susannah C. Hurley was Chief Editor. The Code of
Federal Regulations publication program is under the direction of
Michael L. White, assisted by Ann Worley.
[[Page 1]]
TITLE 40--PROTECTION OF ENVIRONMENT
(This book contains part 63, Sec. Sec. 63.6580 to 63.8830)
--------------------------------------------------------------------
Part
chapter i--Environmental Protection Agency (Continued)...... 63
[[Page 3]]
CHAPTER I--ENVIRONMENTAL PROTECTION AGENCY (CONTINUED)
--------------------------------------------------------------------
Editorial Note: Nomenclature changes to chapter I appear at 65 FR
47324, 47325, Aug. 2, 2000.
SUBCHAPTER C--AIR PROGRAMS (CONTINUED)
Part Page
63 National emission standards for hazardous
air pollutants for source categories
(Continued)............................. 5
[[Page 5]]
SUBCHAPTER C_AIR PROGRAMS (CONTINUED)
PART 63_NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS FOR SOURCE
CATEGORIES (CONTINUED)--Table of Contents
Subpart ZZZZ_National Emission Standards for Hazardous Air Pollutants
for Stationary Reciprocating Internal Combustion Engines
What This Subpart Covers
Sec.
63.6580 What is the purpose of subpart ZZZZ?
63.6585 Am I subject to this subpart?
63.6590 What parts of my plant does this subpart cover?
63.6595 When do I have to comply with this subpart?
Emission Limitations
63.6600 What emission limitations and operating limitations must I meet
if I own or operate a stationary RICE with a site rating of
more than 500 brake HP located at a major source of HAP
emissions?
63.6601 What emission limitations must I meet if I own or operate a new
or reconstructed 4SLB stationary RICE with a site rating of
greater than or equal to 250 brake HP and less than or equal
to 500 brake HP located at a major source of HAP emissions?
63.6602 What emission limitations must I meet if I own or operate an
existing stationary RICE with a site rating of equal to or
less than 500 brake HP located at a major source of HAP
emissions?
63.6603 What emission limitations and operating limitations must I meet
if I own or operate an existing stationary RICE located at an
area source of HAP emissions?
63.6604 What fuel requirements must I meet if I own or operate an
existing stationary CI RICE?
General Compliance Requirements
63.6605 What are my general requirements for complying with this
subpart?
Testing and Initial Compliance Requirements
63.6610 By what date must I conduct the initial performance tests or
other initial compliance demonstrations if I own or operate a
stationary RICE with a site rating of more than 500 brake HP
located at a major source of HAP emissions?
63.6611 By what date must I conduct the initial performance tests or
other initial compliance demonstrations if I own or operate a
new or reconstructed 4SLB SI stationary RICE with a site
rating of greater than or equal to 250 and less than or equal
to 500 brake HP located at a major source of HAP emissions?
63.6612 By what date must I conduct the initial performance tests or
other initial compliance demonstrations if I own or operate an
existing stationary RICE with a site rating of less than or
equal to 500 brake HP located at a major source of HAP
emissions or an existing stationary RICE located at an area
source of HAP emissions?
63.6615 When must I conduct subsequent performance tests?
63.6620 What performance tests and other procedures must I use?
63.6625 What are my monitoring, installation, collection, operation, and
maintenance requirements?
63.6630 How do I demonstrate initial compliance with the emission
limitations and operating limitations?
Continuous Compliance Requirements
63.6635 How do I monitor and collect data to demonstrate continuous
compliance?
63.6640 How do I demonstrate continuous compliance with the emission
limitations and operating limitations?
Notification, Reports, and Records
63.6645 What notifications must I submit and when?
63.6650 What reports must I submit and when?
63.6655 What records must I keep?
63.6660 In what form and how long must I keep my records?
Other Requirements and Information
63.6665 What parts of the General Provisions apply to me?
63.6670 Who implements and enforces this subpart?
63.6675 What definitions apply to this subpart?
Table 1a to Subpart ZZZZ of Part 63--Emission Limitations for Existing,
New, and Reconstructed Spark Ignition, 4SRB Stationary RICE
500 HP Located at a Major Source of HAP Emissions
Table 1b to Subpart ZZZZ of Part 63--Operating Limitations for Existing,
New, and Reconstructed Spark Ignition 4SRB Stationary RICE
500 HP Located at a Major Source of HAP Emissions
[[Page 6]]
and Existing Spark Ignition 4SRB Stationary RICE
500 HP Located at an Area Source of HAP Emissions
Table 2a to Subpart ZZZZ of Part 63--Emission Limitations for New and
Reconstructed 2SLB and Compression Ignition Stationary RICE
500 HP and New and Reconstructed 4SLB Stationary
RICE =250 HP Located at a Major Source of HAP
Emissions
Table 2b to Subpart ZZZZ of Part 63--Operating Limitations for New and
Reconstructed 2SLB and Compression Ignition Stationary RICE
500 HP Located at a Major Source of HAP Emissions,
New and Reconstructed 4SLB Stationary RICE = 250 HP
Located at a Major Source of HAP Emissions, Existing
Compression Ignition Stationary RICE 500 HP, and
Existing 4SLB Stationary RICE 500 HP Located at an
Area Source of HAP Emissions
Table 2c to Subpart ZZZZ of Part 63--Requirements for existing
compression ignition stationary RICE located at a major source
of HAP emissions and existing spark ignition stationary RICE
<= 500 HP located at a major source of HAP emissions
Table 2d to Subpart ZZZZ of Part 63--Requirements for Existing
Stationary RICE Located at Area Sources of HAP Emissions
Table 3 to Subpart ZZZZ of Part 63--Subsequent performance tests
Table 4 to Subpart ZZZZ of Part 63--Requirements for performance tests
Table 5 to Subpart ZZZZ of Part 63--Initial compliance with emission
limitations and operating limitations
Table 6 to Subpart ZZZZ of Part 63--Continuous compliance with emission
limitations, operating limitations, work practices, and
management practices
Table 7 to Subpart ZZZZ of Part 63--Requirements for reports
Table 8 to Subpart ZZZZ of Part 63--Applicability of general provisions
to Subpart ZZZZ
Subpart AAAAA_National Emission Standards for Hazardous Air Pollutants
for Lime Manufacturing Plants
What This Subpart Covers
63.7080 What is the purpose of this subpart?
63.7081 Am I subject to this subpart?
63.7082 What parts of my plant does this subpart cover?
63.7083 When do I have to comply with this subpart?
Emission Limitations
63.7090 What emission limitations must I meet?
General Compliance Requirements
63.7100 What are my general requirements for complying with this
subpart?
Testing and Initial Compliance Requirements
63.7110 By what date must I conduct performance tests and other initial
compliance demonstrations?
63.7111 When must I conduct subsequent performance tests?
63.7112 What performance tests, design evaluations, and other procedures
must I use?
63.7113 What are my monitoring installation, operation, and maintenance
requirements?
63.7114 How do I demonstrate initial compliance with the emission
limitations standard?
Continuous Compliance Requirements
63.7120 How do I monitor and collect data to demonstrate continuous
compliance?
63.7121 How do I demonstrate continuous compliance with the emission
limitations standard?
Notifications, Reports, and Records
63.7130 What notifications must I submit and when?
63.7131 What reports must I submit and when?
63.7132 What records must I keep?
63.7133 In what form and for how long must I keep my records?
Other Requirements and Information
63.7140 What parts of the General Provisions apply to me?
63.7141 Who implements and enforces this subpart?
63.7142 What are the requirements for claiming area source status?
63.7143 What definitions apply to this subpart?
Table 1 to Subpart AAAAA of Part 63--Emission Limits
Table 2 to Subpart AAAAA of Part 63--Operating Limits
Table 3 to Subpart AAAAA of Part 63--Initial Compliance with Emission
Limits
Table 4 to Subpart AAAAA of Part 63--Requirements for Performance Tests
Table 5 to Subpart AAAAA of Part 63--Continuous Compliance with
Operating Limits
Table 6 to Subpart AAAAA of Part 63--Periodic Monitoring for Compliance
with Opacity and Visible Emissions Limits
Table 7 to Subpart AAAAA of Part 63--Requirements for Reports
[[Page 7]]
Table 8 to Subpart AAAAA of Part 63--Applicability of General Provisions
to Subpart AAAAA
Subpart BBBBB_National Emission Standards for Hazardous Air Pollutants
for Semiconductor Manufacturing
What This Subpart Covers
63.7180 What is the purpose of this subpart?
63.7181 Am I subject to this subpart?
63.7182 What parts of my facility does this subpart cover?
63.7183 When do I have to comply with this subpart?
Emission Standards
63.7184 What emission limitations, operating limits, and work practice
standards must I meet?
Compliance Requirements
63.7185 What are my general requirements for complying with this
subpart?
63.7186 By what date must I conduct performance tests or other initial
compliance demonstrations?
63.7187 What performance tests and other compliance procedures must I
use?
63.7188 What are my monitoring installation, operation, and maintenance
requirements?
Applications, Notifications, Reports, and Records
63.7189 What applications and notifications must I submit and when?
63.7190 What reports must I submit and when?
63.7191 What records must I keep?
63.7192 In what form and how long must I keep my records?
Other Requirements and Information
63.7193 What parts of the General Provisions apply to me?
63.7194 Who implements and enforces this subpart?
63.7195 What definitions apply to this subpart?
Table 1 to Subpart BBBBB of Part 63--Requirements for Performance Tests
Table 2 to Subpart BBBBB of Part 63--Applicability of General Provisions
to Subpart BBBBB
Subpart CCCCC_National Emission Standards for Hazardous Air Pollutants
for Coke Ovens: Pushing, Quenching, and Battery Stacks
What This Subpart Covers
63.7280 What is the purpose of this subpart?
63.7281 Am I subject to this subpart?
63.7282 What parts of my plant does this subpart cover?
63.7283 When do I have to comply with this subpart?
Emission Limitations and Work Practice Standards
63.7290 What emission limitations must I meet for capture systems and
control devices applied to pushing emissions?
63.7291 What work practice standards must I meet for fugitive pushing
emissions if I have a by-product coke oven battery with
vertical flues?
63.7292 What work practice standards must I meet for fugitive pushing
emissions if I have a by-product coke oven battery with
horizontal flues?
63.7293 What work practice standards must I meet for fugitive pushing
emissions if I have a non-recovery coke oven battery?
63.7294 What work practice standard must I meet for soaking?
63.7295 What requirements must I meet for quenching?
63.7296 What emission limitations must I meet for battery stacks?
Operation and Maintenance Requirements
63.7300 What are my operation and maintenance requirements?
General Compliance Requirements
63.7310 What are my general requirements for complying with this
subpart?
Initial Compliance Requirements
63.7320 By what date must I conduct performance tests or other initial
compliance demonstrations?
63.7321 When must I conduct subsequent performance tests?
63.7322 What test methods and other procedures must I use to demonstrate
initial compliance with the emission limits for particulate
matter?
63.7323 What procedures must I use to establish operating limits?
63.7324 What procedures must I use to demonstrate initial compliance
with the opacity limits?
63.7325 What test methods and other procedures must I use to demonstrate
initial compliance with the TDS or constituent limits for
quench water?
63.7326 How do I demonstrate initial compliance with the emission
limitations that apply to me?
63.7327 How do I demonstrate initial compliance with the work practice
standards that apply to me?
63.7328 How do I demonstrate initial compliance with the operation and
maintenance requirements that apply to me?
[[Page 8]]
Continuous Compliance Requirements
63.7330 What are my monitoring requirements?
63.7331 What are the installation, operation, and maintenance
requirements for my monitors?
63.7332 How do I monitor and collect data to demonstrate continuous
compliance?
63.7333 How do I demonstrate continuous compliance with the emission
limitations that apply to me?
63.7334 How do I demonstrate continuous compliance with the work
practice standards that apply to me?
63.7335 How do I demonstrate continuous compliance with the operation
and maintenance requirements that apply to me?
63.7336 What other requirements must I meet to demonstrate continuous
compliance?
Notifications, Reports, and Records
63.7340 What notifications must I submit and when?
63.7341 What reports must I submit and when?
63.7342 What records must I keep?
63.7343 In what form and how long must I keep my records?
Other Requirements and Information
63.7350 What parts of the General Provisions apply to me?
63.7351 Who implements and enforces this subpart?
63.7352 What definitions apply to this subpart?
Table 1 to Subpart CCCCC of Part 63--Applicability of General Provisions
to Subpart CCCCC
Subpart DDDDD_National Emission Standards for Hazardous Air Pollutants
for Industrial, Commercial, and Institutional Boilers and Process
Heaters
What This Subpart Covers
63.7480 What is the purpose of this subpart?
63.7485 Am I subject to this subpart?
63.7490 What is the affected source of this subpart?
63.7491 Are any boilers or process heaters not subject to this subpart?
63.7495 When do I have to comply with this subpart?
Emission Limits and Work Practice Standards
63.7499 What are the subcategories of boilers and process heaters?
63.7500 What emission limits, work practice standards, and operating
limits must I meet?
General Compliance Requirements
63.7505 What are my general requirements for complying with this
subpart?
63.7506 Do any boilers or process heaters have limited requirements?
63.7507 What are the health-based compliance alternatives for the
hydrogen chloride (HCl) and total selected metals (TSM)
standards?
Testing, Fuel Analyses, and Initial Compliance Requirements
63.7510 What are my initial compliance requirements and by what date
must I conduct them?
63.7515 When must I conduct subsequent performance tests or fuel
analyses?
63.7520 What performance tests and procedures must I use?
63.7521 What fuel analyses and procedures must I use?
63.7522 Can I use emission averaging to comply with this subpart?
63.7525 What are my monitoring, installation, operation, and maintenance
requirements?
63.7530 How do I demonstrate initial compliance with the emission limits
and work practice standards?
Continuous Compliance Requirements
63.7535 How do I monitor and collect data to demonstrate continuous
compliance?
63.7540 How do I demonstrate continuous compliance with the emission
limits and work practice standards?
63.7541 How do I demonstrate continuous compliance under the emission
averaging provision?
Notifications, Reports, and Records
63.7545 What notifications must I submit and when?
63.7550 What reports must I submit and when?
63.7555 What records must I keep?
63.7560 In what form and how long must I keep my records?
Other Requirements and Information
63.7565 What parts of the General Provisions apply to me?
63.7570 Who implements and enforces this subpart?
63.7575 What definitions apply to this subpart?
Table 1 to Subpart DDDDD of Part 63--Emission Limits and Work Practice
Standards
Table 2 to Subpart DDDDD of Part 63--Operating Limits for Boilers and
Process Heaters With Particulate Matter Emission Limits
[[Page 9]]
Table 3 to Subpart DDDDD of Part 63--Operating Limits for Boilers and
Process Heaters With Mercury Emission Limits and Boilers and
Process Heaters That Choose To Comply With the Alternative
Total Selected Metals Emission Limits
Table 4 to Subpart DDDDD of Part 63--Operating Limits for Boilers and
Process Heaters With Hydrogen Chloride Emission Limits
Table 5 to Subpart DDDDD of Part 63--Performance Testing Requirements
Table 6 to Subpart DDDDD of Part 63--Fuel Analysis Requirements
Table 7 to Subpart DDDDD of Part 63--Establishing Operating Limits
Table 8 to Subpart DDDDD of Part 63--Demonstrating Continuous Compliance
Table 9 to Subpart DDDDD of Part 63--Reporting Requirements
Table 10 to Subpart DDDDD of Part 63--Applicability of General
Provisions to Subpart DDDDD
Appendix A to Subpart DDDDD--Methodology and Criteria for Demonstrating
Eligibility for the Health-Based Compliance Alternatives
Subpart EEEEE_National Emission Standards for Hazardous Air Pollutants
for Iron and Steel Foundries
What This Subpart Covers
63.7680 What is the purpose of this subpart?
63.7681 Am I subject to this subpart?
63.7682 What parts of my foundry does this subpart cover?
63.7683 When do I have to comply with this subpart?
Emissions Limitations
63.7690 What emissions limitations must I meet?
Work Practice Standards
63.7700 What work practice standards must I meet?
Operation and Maintenance Requirements
63.7710 What are my operation and maintenance requirements?
General Compliance Requirements
63.7720 What are my general requirements for complying with this
subpart?
Initial Compliance Requirements
63.7730 By what date must I conduct performance tests or other initial
compliance demonstrations?
63.7731 When must I conduct subsequent performance tests?
63.7732 What test methods and other procedures must I use to demonstrate
initial compliance with the emissions limitations?
63.7733 What procedures must I use to establish operating limits?
63.7734 How do I demonstrate initial compliance with the emissions
limitations that apply to me?
63.7735 How do I demonstrate initial compliance with the work practice
standards that apply to me?
63.7736 How do I demonstrate initial compliance with the operation and
maintenance requirements that apply to me?
Continuous Compliance Requirements
63.7740 What are my monitoring requirements?
63.7741 What are the installation, operation, and maintenance
requirements for my monitors?
63.7742 How do I monitor and collect data to demonstrate continuous
compliance?
63.7743 How do I demonstrate continuous compliance with the emissions
limitations that apply to me?
63.7744 How do I demonstrate continuous compliance with the work
practice standards that apply to me?
63.7745 How do I demonstrate continuous compliance with the operation
and maintenance requirements that apply to me?
63.7746 What other requirements must I meet to demonstrate continuous
compliance?
63.7747 How do I apply for alternative monitoring requirements for a
continuous emissions monitoring system?
Notifications, Reports, and Records
63.7750 What notifications must I submit and when?
63.7751 What reports must I submit and when?
63.7752 What records must I keep?
63.7753 In what form and for how long must I keep my records?
Other Requirements and Information
63.7760 What parts of the General Provisions apply to me?
63.7761 Who implements and enforces this subpart?
Definitions
63.7765 What definitions apply to this subpart?
[[Page 10]]
Table 1 to Subpart EEEEE of Part 63--Applicability of General Provisions
to Subpart EEEEE
Subpart FFFFF_National Emission Standards for Hazardous Air Pollutants
for Integrated Iron and Steel Manufacturing Facilities
What This Subpart Covers
63.7780 What is the purpose of this subpart?
63.7781 Am I subject to this subpart?
63.7782 What parts of my plant does this subpart cover?
63.7783 When do I have to comply with this subpart?
Emission Limitations
63.7790 What emission limitations must I meet?
Operation and Maintenance Requirements
63.7800 What are my operation and maintenance requirements?
General Compliance Requirements
63.7810 What are my general requirements for complying with this
subpart?
Initial Compliance Requirements
63.7820 By what date must I conduct performance tests or other initial
compliance demonstrations?
63.7821 When must I conduct subsequent performance tests?
63.7822 What test methods and other procedures must I use to demonstrate
initial compliance with the emission limits for particulate
matter?
63.7823 What test methods and other procedures must I use to demonstrate
initial compliance with the opacity limits?
63.7824 What test methods and other procedures must I use to establish
and demonstrate initial compliance with the operating limits?
63.7825 How do I demonstrate initial compliance with the emission
limitations that apply to me?
63.7826 How do I demonstrate initial compliance with the operation and
maintenance requirements that apply to me?
Continuous Compliance Requirements
63.7830 What are my monitoring requirements?
63.7831 What are the installation, operation, and maintenance
requirements for my monitors?
63.7832 How do I monitor and collect data to demonstrate continuous
compliance?
63.7833 How do I demonstrate continuous compliance with the emission
limitations that apply to me?
63.7834 How do I demonstrate continuous compliance with the operation
and maintenance requirements that apply to me?
63.7835 What other requirements must I meet to demonstrate continuous
compliance?
Notifications, Reports, and Records
63.7840 What notifications must I submit and when?
63.7841 What reports must I submit and when?
63.7842 What records must I keep?
63.7843 In what form and how long must I keep my records?
Other Requirements and Information
63.7850 What parts of the General Provisions apply to me?
63.7851 Who implements and enforces this subpart?
63.7852 What definitions apply to this subpart?
Table 1 to Subpart FFFFF of Part 63--Emission and Opacity Limits
Table 2 to Subpart FFFFF of Part 63--Initial Compliance with Emission
and Opacity Limits
Table 3 to Subpart FFFFF of Part 63--Continuous Compliance with Emission
and Opacity Limits
Table 4 to Subpart FFFFF of Part 63--Applicability of General Provisions
to Subpart FFFFF
Subpart GGGGG_National Emission Standards for Hazardous Air Pollutants:
Site Remediation
What This Subpart Covers
63.7880 What is the purpose of this subpart?
63.7881 Am I subject to this subpart?
63.7882 What site remediation sources at my facility does this subpart
affect?
63.7883 When do I have to comply with this subpart?
General Standards
63.7884 What are the general standards I must meet for each site
remediation with affected sources?
63.7885 What are the general standards I must meet for my affected
process vents?
63.7886 What are the general standards I must meet for my affected
remediation material management units?
63.7887 What are the general standards I must meet for my affected
equipment leak sources?
63.7888 How do I implement this rule at my facility using the cross-
referenced requirements in other subparts?
[[Page 11]]
Process Vents
63.7890 What emissions limitations and work practice standards must I
meet for process vents?
63.7891 How do I demonstrate initial compliance with the emissions
limitations and work practice standards for process vents?
63.7892 What are my inspection and monitoring requirements for process
vents?
63.7893 How do I demonstrate continuous compliance with the emissions
limitations and work practice standards for process vents?
Tanks
63.7895 What emissions limitations and work practice standards must I
meet for tanks?
63.7896 How do I demonstrate initial compliance with the emissions
limitations and work practice standards for tanks?
63.7897 What are my inspection and monitoring requirements for tanks?
63.7898 How do I demonstrate continuous compliance with the emissions
limitations and work practice standards for tanks?
Containers
63.7900 What emissions limitations and work practice standards must I
meet for containers?
63.7901 How do I demonstrate initial compliance with the emissions
limitations and work practice standards for containers?
63.7902 What are my inspection and monitoring requirements for
containers?
63.7903 How do I demonstrate continuous compliance with the emissions
limitations and work practice standards for containers?
Surface Impoundments
63.7905 What emissions limitations and work practice standards must I
meet for surface impoundments?
63.7906 How do I demonstrate initial compliance with the emissions
limitations and work practice standards for surface
impoundments?
63.7907 What are my inspection and monitoring requirements for surface
impoundments?
63.7908 How do I demonstrate continuous compliance with the emissions
limitations and work practice standards for surface
impoundments?
Separators
63.7910 What emissions limitations and work practice standards must I
meet for separators?
63.7911 How do I demonstrate initial compliance with the emissions
limitations and work practice standards for separators?
63.7912 What are my inspection and monitoring requirements for
separators?
63.7913 How do I demonstrate continuous compliance with the emissions
limitations and work practice standards for separators?
Transfer Systems
63.7915 What emissions limitations and work practice standards must I
meet for transfer systems?
63.7916 How do I demonstrate initial compliance with the emissions
limitations and work practice standards for transfer systems?
63.7917 What are my inspection and monitoring requirements for transfer
systems?
63.7918 How do I demonstrate continuous compliance with the emissions
limitations and work practice standards for transfer systems?
Equipment Leaks
63.7920 What emissions limitations and work practice standards must I
meet for equipment leaks?
63.7921 How do I demonstrate initial compliance with the emissions
limitations and work practice standards for equipment leaks?
63.7922 How do I demonstrate continuous compliance with the emissions
limitations and work practice standards for equipment leaks?
Closed Vent Systems and Control Devices
63.7925 What emissions limitations and work practice standards must I
meet for closed vent systems and control devices?
63.7926 How do I demonstrate initial compliance with the emissions
limitations and work practice standards for closed vent
systems and control devices?
63.7927 What are my inspection and monitoring requirements for closed
vent systems and control devices?
63.7928 How do I demonstrate continuous compliance with the emissions
limitations and work practice standards for closed vent
systems and control devices?
General Compliance Requirements
63.7935 What are my general requirements for complying with this
subpart?
63.7936 What requirements must I meet if I transfer remediation material
off-site to another facility?
63.7937 How do I demonstrate initial compliance with the general
standards?
63.7938 How do I demonstrate continuous compliance with the general
standards?
[[Page 12]]
Performance Tests
63.7940 By what date must I conduct performance tests or other initial
compliance demonstrations?
63.7941 How do I conduct a performance test, design evaluation, or other
type of initial compliance demonstration?
63.7942 When must I conduct subsequent performance tests?
63.7943 How do I determine the average VOHAP concentration of my
remediation material?
63.7944 How do I determine the maximum HAP vapor pressure of my
remediation material?
Continuous Monitoring Systems
63.7945 What are my monitoring installation, operation, and maintenance
requirements?
63.7946 How do I monitor and collect data to demonstrate continuous
compliance?
63.7947 What are my monitoring alternatives?
Notifications, Reports, and Records
63.7950 What notifications must I submit and when?
63.7951 What reports must I submit and when?
63.7952 What records must I keep?
63.7953 In what form and how long must I keep my records?
Other Requirements and Information
63.7955 What parts of the General Provisions apply to me?
63.7956 Who implements and enforces this subpart?
63.7957 What definitions apply to this subpart?
Table 1 to Subpart GGGGG of Part 63--List of Hazardous Air Pollutants
Table 2 to Subpart GGGGG of Part 63--Control Levels as Required by Sec.
63.7895(a) for Tanks Managing Remediation Material with a
Maximum HAP Vapor Pressure Less Than 76.6 kPa
Table 3 to Subpart GGGGG of Part 63--Applicability of General Provisions
to Subpart GGGGG
Subpart HHHHH_National Emission Standards for Hazardous Air Pollutants:
Miscellaneous Coating Manufacturing
What this Subpart Covers
63.7980 What is the purpose of this subpart?
63.7985 Am I subject to the requirements in this subpart?
63.7990 What parts of my plant does this subpart cover?
Compliance Dates
63.7995 When do I have to comply with this subpart?
Emission Limits, Work Practice Standards, and Compliance Requirements
63.8000 What are my general requirements for complying with this
subpart?
63.8005 What requirements apply to my process vessels?
63.8010 What requirements apply to my storage tanks?
63.8015 What requirements apply to my equipment leaks?
63.8020 What requirements apply to my wastewater streams?
63.8025 What requirements apply to my transfer operations?
63.8030 What requirements apply to my heat exchange systems?
Alternative Means of Compliance
63.8050 How do I comply with emissions averaging for stationary process
vessels at existing sources?
63.8055 How do I comply with a weight percent HAP limit in coating
products?
Notifications, Reports, and Records
63.8070 What notifications must I submit and when?
63.8075 What reports must I submit and when?
63.8080 What records must I keep?
Other Requirements and Information
63.8090 What compliance options do I have if part of my plant is subject
to both this subpart and another subpart?
63.8095 What parts of the General Provisions apply to me?
63.8100 Who implements and enforces this subpart?
63.8105 What definitions apply to this subpart?
Table 1 to Subpart HHHHH of Part 63--Emission Limits and Work Practice
Standards for Process Vessels
Table 2 to Subpart HHHHH of Part 63--Emission Limits and Work Practice
Standards for Storage Tanks
Table 3 to Subpart HHHHH of Part 63--Requirements for Equipment Leaks
Table 4 to Subpart HHHHH of Part 63--Emission Limits and Work Practice
Standards for Wastewater Streams
Table 5 to Subpart HHHHH of Part 63--Emission Limits and Work Practice
Standards for Transfer Operations
Table 6 to Subpart HHHHH of Part 63--Requirements for Heat Exchange
Systems
Table 7 to Subpart HHHHH of Part 63--Partially Soluble Hazardous Air
Pollutants
[[Page 13]]
Table 8 to Subpart HHHHH of Part 63--Soluble Hazardous Air Pollutants
Table 9 to Subpart HHHHH of Part 63--Requirements for Reports
Table 10 to Subpart HHHHH of Part 63--Applicability of General
Provisions to Subpart HHHHH
Subpart IIIII_National Emission Standards for Hazardous Air Pollutants:
Mercury Emissions From Mercury Cell Chlor-Alkali Plants
What This Subpart Covers
63.8180 What is the purpose of this subpart?
63.8182 Am I subject to this subpart?
63.8184 What parts of my plant does this subpart cover?
63.8186 When do I have to comply with this subpart?
Emission Limitations and Work Practice Standards
63.8190 What emission limitations must I meet?
63.8192 What work practice standards must I meet?
Operation and Maintenance Requirements
63.8222 What are my operation and maintenance requirements?
General Compliance Requirements
63.8226 What are my general requirements for complying with this
subpart?
Initial Compliance Requirements
63.8230 By what date must I conduct performance tests or other initial
compliance demonstrations?
63.8232 What test methods and other procedures must I use to demonstrate
initial compliance with the emission limits?
63.8234 What equations and procedures must I use for the initial
compliance demonstration?
63.8236 How do I demonstrate initial compliance with the emission
limitations and work practice standards?
Continuous Compliance Requirements
63.8240 What are my monitoring requirements?
63.8242 What are the installation, operation, and maintenance
requirements for my continuous monitoring systems?
63.8243 What equations and procedures must I use to demonstrate
continuous compliance?
63.8244 How do I monitor and collect data to demonstrate continuous
compliance?
63.8246 How do I demonstrate continuous compliance with the emission
limitations and work practice standards?
63.8248 What other requirements must I meet?
Notifications, Reports, and Records
63.8252 What notifications must I submit and when?
63.8254 What reports must I submit and when?
63.8256 What records must I keep?
63.8258 In what form and how long must I keep my records?
Other Requirements and Information
63.8262 What parts of the General Provisions apply to me?
63.8264 Who implements and enforces this subpart?
63.8266 What definitions apply to this subpart?
Table 1 to Subpart IIIII of Part 63--Work Practice Standards--Design,
Operation, and Maintenance Requirements
Table 2 to Subpart IIIII of Part 63--Work Practice Standards--Required
Inspections
Table 3 to Subpart IIIII of Part 63--Work Practice Standards--Required
Actions for Liquid Mercury Spills and Accumulations and
Hydrogen and Mercury Vapor Leaks
Table 4 to Subpart IIIII of Part 63--Work Practice Standards--
Requirements for Mercury Liquid Collection
Table 5 to Subpart IIIII of Part 63--Required Elements of Floor-Level
Mercury Vapor Measurement and Cell Room Monitoring Plans
Table 6 to Subpart IIIII of Part 63--Examples of Techniques for
Equipment Problem Identification, Leak Detection and Mercury
Vapor Measurements
Table 7 to Subpart IIIII of Part 63--Required Elements of Washdown Plans
Table 8 to Subpart IIIII of Part 63--Requirements for Cell Room
Monitoring Program
Table 9 to Subpart IIIII of Part 63--Required Records for Work Practice
Standards
Table 10 to Subpart IIIII of Part 63--Applicability of General
Provisions to Subpart IIIII
Subpart JJJJJ_National Emission Standards for Hazardous Air Pollutants
for Brick and Structural Clay Products Manufacturing
What This Subpart Covers
63.8380 What is the purpose of this subpart?
63.8385 Am I subject to this subpart?
63.8390 What parts of my plant does this subpart cover?
63.8395 When do I have to comply with this subpart?
[[Page 14]]
Emission Limitations
63.8405 What emission limitations must I meet?
63.8410 What are my options for meeting the emission limitations?
General Compliance Requirements
63.8420 What are my general requirements for complying with this
subpart?
63.8425 What do I need to know about operation, maintenance, and
monitoring plans?
Testing and Initial Compliance Requirements
63.8435 By what date must I conduct performance tests?
63.8440 When must I conduct subsequent performance tests?
63.8445 How do I conduct performance tests and establish operating
limits?
63.8450 What are my monitoring installation, operation, and maintenance
requirements?
63.8455 How do I demonstrate initial compliance with the emission
limitations?
Continuous Compliance Requirements
63.8465 How do I monitor and collect data to demonstrate continuous
compliance?
63.8470 How do I demonstrate continuous compliance with the emission
limitations?
Notifications, Reports, and Records
63.8480 What notifications must I submit and when?
63.8485 What reports must I submit and when?
63.8490 What records must I keep?
63.8495 In what form and for how long must I keep my records?
Other Requirements and Information
63.8505 What parts of the General Provisions apply to me?
63.8510 Who implements and enforces this subpart?
63.8515 What definitions apply to this subpart?
Table 1 to Subpart JJJJJ of Part 63--Emission Limits
Table 2 to Subpart JJJJJ of Part 63--Operating Limits
Table 3 to Subpart JJJJJ of Part 63--Requirements for Performance Tests
Table 4 to Subpart JJJJJ of Part 63--Initial Compliance with Emission
Limitations
Table 5 to Subpart JJJJJ of Part 63--Continuous Compliance with Emission
Limits and Operating Limits
Table 6 to Subpart JJJJJ of Part 63--Requirements for Reports
Table 7 to Subpart JJJJJ of Part 63--Applicability of General Provisions
to Subpart JJJJJ
Subpart KKKKK_National Emission Standards for Hazardous Air Pollutants
for Clay Ceramics Manufacturing
What This Subpart Covers
63.8530 What is the purpose of this subpart?
63.8535 Am I subject to this subpart?
63.8540 What parts of my plant does this subpart cover?
63.8545 When do I have to comply with this subpart?
Emission Limitations and Work Practice Standards
63.8555 What emission limitations and work practice standards must I
meet?
63.8560 What are my options for meeting the emission limitations and
work practice standards?
General Compliance Requirements
63.8570 What are my general requirements for complying with this
subpart?
63.8575 What do I need to know about operation, maintenance, and
monitoring plans?
Testing and Initial Compliance Requirements
63.8585 By what date must I conduct performance tests?
63.8590 When must I conduct subsequent performance tests?
63.8595 How do I conduct performance tests and establish operating
limits?
63.8600 What are my monitoring installation, operation, and maintenance
requirements?
63.8605 How do I demonstrate initial compliance with the emission
limitations and work practice standards?
Continuous Compliance Requirements
63.8615 How do I monitor and collect data to demonstrate continuous
compliance?
63.8620 How do I demonstrate continuous compliance with the emission
limitations and work practice standards?
Notifications, Reports, and Records
63.8630 What notifications must I submit and when?
63.8635 What reports must I submit and when?
63.8640 What records must I keep?
63.8645 In what form and for how long must I keep my records?
Other Requirements and Information
63.8655 What parts of the General Provisions apply to me?
[[Page 15]]
63.8660 Who implements and enforces this subpart?
63.8665 What definitions apply to this subpart?
Table 1 to Subpart KKKKK of Part 63--Emission Limits
Table 2 to Subpart KKKKK of Part 63--Operating Limits
Table 3 to Subpart KKKKK of Part 63--Work Practice Standards
Table 4 to Subpart KKKKK of Part 63--Requirements for Performance Tests
Table 5 to Subpart KKKKK of Part 63--Initial Compliance with Emission
Limitations and Work Practice Standards
Table 6 to Subpart KKKKK of Part 63--Continuous Compliance with Emission
Limitations and Work Practice Standards
Table 7 to Subpart KKKKK of Part 63--Requirements for Reports
Table 8 to Subpart KKKKK of Part 63--Applicability of General Provisions
to Subpart KKKKK
Subpart LLLLL_National Emission Standards for Hazardous Air Pollutants:
Asphalt Processing and Asphalt Roofing Manufacturing
What This Subpart Covers
63.8680 What is the purpose of this subpart?
63.8681 Am I subject to this subpart?
63.8682 What parts of my plant does this subpart cover?
63.8683 When must I comply with this subpart?
Emission Limitations
63.8684 What emission limitations must I meet?
General Compliance Requirements
63.8685 What are my general requirements for complying with this
subpart?
Testing and Initial Compliance Requirements
63.8686 By what date must I conduct performance tests or other initial
compliance demonstrations?
63.8687 What performance tests, design evaluations, and other procedures
must I use?
63.8688 What are my monitoring installation, operation, and maintenance
requirements?
63.8689 How do I demonstrate initial compliance with the emission
limitations?
Continuous Compliance Requirements
63.8690 How do I monitor and collect data to demonstrate continuous
compliance?
63.8691 How do I demonstrate continuous compliance with the operating
limits?
Notifications, Reports, and Records
63.8692 What notifications must I submit and when?
63.8693 What reports must I submit and when?
63.8694 What records must I keep?
63.8695 In what form and how long must I keep my records?
Other Requirements and Information
63.8696 What parts of the General Provisions apply to me?
63.8697 Who implements and enforces this subpart?
63.8698 What definitions apply to this subpart?
Table 1 to Subpart LLLLL of Part 63--Emission Limitations
Table 2 to Subpart LLLLL of Part 63--Operating Limits
Table 3 to Subpart LLLLL of Part 63--Requirements for Performance Tests
Table 4 to Subpart LLLLL of Part 63--Initial Compliance With Emission
Limitations
Table 5 to Subpart LLLLL of Part 63--Continuous Compliance with
Operating Limits
Table 6 to Subpart LLLLL of Part 63--Requirements for Reports
Table 7 to Subpart LLLLL of Part 63--Applicability of General Provisions
to Subpart LLLLL
Subpart MMMMM_National Emission Standards for Hazardous Air Pollutants:
Flexible Polyurethane Foam Fabrication Operations
What This Subpart Covers
63.8780 What is the purpose of this subpart?
63.8782 Am I subject to this subpart?
63.8784 What parts of my plant does this subpart cover?
63.8786 When do I have to comply with this subpart?
Emission Limitations
63.8790 What emission limitations must I meet?
General Compliance Requirements
63.8794 What are my general requirements for complying with this
subpart?
Testing and Initial Compliance Requirements
63.8798 By what date must I conduct performance tests or other initial
compliance demonstrations?
63.8800 What performance tests and other procedures must I use to
demonstrate compliance with the emission limit for flame
lamination?
[[Page 16]]
63.8802 What methods must I use to demonstrate compliance with the
emission limitation for loop slitter adhesive use?
63.8806 How do I demonstrate initial compliance with the emission
limitations?
Continuous Compliance Requirements
63.8810 How do I monitor and collect data to demonstrate continuous
compliance?
63.8812 How do I demonstrate continuous compliance with the emission
limitations?
Notifications, Reports, and Records
63.8816 What notifications must I submit and when?
63.8818 What reports must I submit and when?
63.8820 What records must I keep?
63.8822 In what form and how long must I keep my records?
Other Requirements and Information
63.8826 What parts of the General Provisions apply to me?
63.8828 Who implements and enforces this subpart?
63.8830 What definitions apply to this subpart?
Table 1 to Subpart MMMMM of Part 63--Emission Limits
Table 2 to Subpart MMMMM of Part 63--Operating Limits for New or
Reconstructed Flame Lamination Affected Sources
Table 3 to Subpart MMMMM of Part 63--Performance Test Requirements for
New or Reconstructed Flame Lamination Affected Sources
Table 4 to Subpart MMMMM of Part 63--Initial Compliance With Emission
Limits
Table 5 to Subpart MMMMM of Part 63--Continuous Compliance with Emission
Limits and Operating Limits
Table 6 to Subpart MMMMM of Part 63--Requirements for Reports
Table 7 to Subpart MMMMM of Part 63--Applicability of General Provisions
to Subpart MMMMM
Authority: 42 U.S.C. 7401 et seq.
Source: 57 FR 61992, Dec. 29, 1992, unless otherwise noted.
Subpart ZZZZ_National Emissions Standards for Hazardous Air Pollutants
for Stationary Reciprocating Internal Combustion Engines
Source: 69 FR 33506, June 15, 2004, unless otherwise noted.
What This Subpart Covers
Sec. 63.6580 What is the purpose of subpart ZZZZ?
Subpart ZZZZ establishes national emission limitations and operating
limitations for hazardous air pollutants (HAP) emitted from stationary
reciprocating internal combustion engines (RICE) located at major and
area sources of HAP emissions. This subpart also establishes
requirements to demonstrate initial and continuous compliance with the
emission limitations and operating limitations.
[73 FR 3603, Jan. 18, 2008]
Sec. 63.6585 Am I subject to this subpart?
You are subject to this subpart if you own or operate a stationary
RICE at a major or area source of HAP emissions, except if the
stationary RICE is being tested at a stationary RICE test cell/stand.
(a) A stationary RICE is any internal combustion engine which uses
reciprocating motion to convert heat energy into mechanical work and
which is not mobile. Stationary RICE differ from mobile RICE in that a
stationary RICE is not a non-road engine as defined at 40 CFR 1068.30,
and is not used to propel a motor vehicle or a vehicle used solely for
competition.
(b) A major source of HAP emissions is a plant site that emits or
has the potential to emit any single HAP at a rate of 10 tons (9.07
megagrams) or more per year or any combination of HAP at a rate of 25
tons (22.68 megagrams) or more per year, except that for oil and gas
production facilities, a major source of HAP emissions is determined for
each surface site.
(c) An area source of HAP emissions is a source that is not a major
source.
(d) If you are an owner or operator of an area source subject to
this subpart, your status as an entity subject to a standard or other
requirements under this subpart does not subject you to the obligation
to obtain a permit under 40 CFR part 70 or 71, provided you are not
required to obtain a permit under 40 CFR 70.3(a) or 40 CFR 71.3(a) for a
reason other than your status as an area source under this subpart.
Notwithstanding the previous sentence,
[[Page 17]]
you must continue to comply with the provisions of this subpart as
applicable.
(e) If you are an owner or operator of a stationary RICE used for
national security purposes, you may be eligible to request an exemption
from the requirements of this subpart as described in 40 CFR part 1068,
subpart C.
[69 FR 33506, June 15, 2004, as amended at 73 FR 3603, Jan. 18, 2008]
Sec. 63.6590 What parts of my plant does this subpart cover?
This subpart applies to each affected source.
(a) Affected source. An affected source is any existing, new, or
reconstructed stationary RICE located at a major or area source of HAP
emissions, excluding stationary RICE being tested at a stationary RICE
test cell/stand.
(1) Existing stationary RICE.
(i) For stationary RICE with a site rating of more than 500 brake
horsepower (HP) located at a major source of HAP emissions, a stationary
RICE is existing if you commenced construction or reconstruction of the
stationary RICE before December 19, 2002.
(ii) For stationary RICE with a site rating of less than or equal to
500 brake HP located at a major source of HAP emissions, a stationary
RICE is existing if you commenced construction or reconstruction of the
stationary RICE before June 12, 2006.
(iii) For stationary RICE located at an area source of HAP
emissions, a stationary RICE is existing if you commenced construction
or reconstruction of the stationary RICE before June 12, 2006.
(iv) A change in ownership of an existing stationary RICE does not
make that stationary RICE a new or reconstructed stationary RICE.
(2) New stationary RICE. (i) A stationary RICE with a site rating of
more than 500 brake HP located at a major source of HAP emissions is new
if you commenced construction of the stationary RICE on or after
December 19, 2002.
(ii) A stationary RICE with a site rating of equal to or less than
500 brake HP located at a major source of HAP emissions is new if you
commenced construction of the stationary RICE on or after June 12, 2006.
(iii) A stationary RICE located at an area source of HAP emissions
is new if you commenced construction of the stationary RICE on or after
June 12, 2006.
(3) Reconstructed stationary RICE. (i) A stationary RICE with a site
rating of more than 500 brake HP located at a major source of HAP
emissions is reconstructed if you meet the definition of reconstruction
in Sec. 63.2 and reconstruction is commenced on or after December 19,
2002.
(ii) A stationary RICE with a site rating of equal to or less than
500 brake HP located at a major source of HAP emissions is reconstructed
if you meet the definition of reconstruction in Sec. 63.2 and
reconstruction is commenced on or after June 12, 2006.
(iii) A stationary RICE located at an area source of HAP emissions
is reconstructed if you meet the definition of reconstruction in Sec.
63.2 and reconstruction is commenced on or after June 12, 2006.
(b) Stationary RICE subject to limited requirements. (1) An affected
source which meets either of the criteria in paragraphs (b)(1)(i)
through (ii) of this section does not have to meet the requirements of
this subpart and of subpart A of this part except for the initial
notification requirements of Sec. 63.6645(f).
(i) The stationary RICE is a new or reconstructed emergency
stationary RICE with a site rating of more than 500 brake HP located at
a major source of HAP emissions.
(ii) The stationary RICE is a new or reconstructed limited use
stationary RICE with a site rating of more than 500 brake HP located at
a major source of HAP emissions.
(2) A new or reconstructed stationary RICE with a site rating of
more than 500 brake HP located at a major source of HAP emissions which
combusts landfill or digester gas equivalent to 10 percent or more of
the gross heat input on an annual basis must meet the initial
notification requirements of Sec. 63.6645(f) and the requirements of
Sec. Sec. 63.6625(c), 63.6650(g), and 63.6655(c). These stationary RICE
do not have to meet the emission limitations and operating limitations
of this subpart.
[[Page 18]]
(3) The following stationary RICE do not have to meet the
requirements of this subpart and of subpart A of this part, including
initial notification requirements:
(i) Existing spark ignition 2 stroke lean burn (2SLB) stationary
RICE with a site rating of more than 500 brake HP located at a major
source of HAP emissions;
(ii) Existing spark ignition 4 stroke lean burn (4SLB) stationary
RICE with a site rating of more than 500 brake HP located at a major
source of HAP emissions;
(iii) Existing emergency stationary RICE with a site rating of more
than 500 brake HP located at a major source of HAP emissions;
(iv) Existing limited use stationary RICE with a site rating of more
than 500 brake HP located at a major source of HAP emissions;
(v) Existing stationary RICE with a site rating of more than 500
brake HP located at a major source of HAP emissions that combusts
landfill gas or digester gas equivalent to 10 percent or more of the
gross heat input on an annual basis;
(vi) Existing residential emergency stationary RICE located at an
area source of HAP emissions;
(vii) Existing commercial emergency stationary RICE located at an
area source of HAP emissions; or
(viii) Existing institutional emergency stationary RICE located at
an area source of HAP emissions.
(c) Stationary RICE subject to Regulations under 40 CFR Part 60. An
affected source that meets any of the criteria in paragraphs (c)(1)
through (7) of this section must meet the requirements of this part by
meeting the requirements of 40 CFR part 60 subpart IIII, for compression
ignition engines or 40 CFR part 60 subpart JJJJ, for spark ignition
engines. No further requirements apply for such engines under this part.
(1) A new or reconstructed stationary RICE located at an area
source;
(2) A new or reconstructed 2SLB stationary RICE with a site rating
of less than or equal to 500 brake HP located at a major source of HAP
emissions;
(3) A new or reconstructed 4SLB stationary RICE with a site rating
of less than 250 brake HP located at a major source of HAP emissions;
(4) A new or reconstructed spark ignition 4 stroke rich burn (4SRB)
stationary RICE with a site rating of less than or equal to 500 brake HP
located at a major source of HAP emissions;
(5) A new or reconstructed stationary RICE with a site rating of
less than or equal to 500 brake HP located at a major source of HAP
emissions which combusts landfill or digester gas equivalent to 10
percent or more of the gross heat input on an annual basis;
(6) A new or reconstructed emergency or limited use stationary RICE
with a site rating of less than or equal to 500 brake HP located at a
major source of HAP emissions;
(7) A new or reconstructed compression ignition (CI) stationary RICE
with a site rating of less than or equal to 500 brake HP located at a
major source of HAP emissions.
[69 FR 33506, June 15, 2004, as amended at 73 FR 3604, Jan. 18, 2008; 75
FR 9674, Mar. 3, 2010; 75 FR 37733, June 30, 2010; 75 FR 51588, Aug. 20,
2010]
Sec. 63.6595 When do I have to comply with this subpart?
(a) Affected sources. (1) If you have an existing stationary RICE,
excluding existing non-emergency CI stationary RICE, with a site rating
of more than 500 brake HP located at a major source of HAP emissions,
you must comply with the applicable emission limitations and operating
limitations no later than June 15, 2007. If you have an existing non-
emergency CI stationary RICE with a site rating of more than 500 brake
HP located at a major source of HAP emissions, an existing stationary CI
RICE with a site rating of less than or equal to 500 brake HP located at
a major source of HAP emissions, or an existing stationary CI RICE
located at an area source of HAP emissions, you must comply with the
applicable emission limitations and operating limitations no later than
May 3, 2013. If you have an existing stationary SI RICE with a site
rating of less than or equal to 500 brake HP located at a major source
of HAP emissions, or an existing stationary SI RICE located at an area
source of HAP emissions, you must comply with the
[[Page 19]]
applicable emission limitations and operating limitations no later than
October 19, 2013.
(2) If you start up your new or reconstructed stationary RICE with a
site rating of more than 500 brake HP located at a major source of HAP
emissions before August 16, 2004, you must comply with the applicable
emission limitations and operating limitations in this subpart no later
than August 16, 2004.
(3) If you start up your new or reconstructed stationary RICE with a
site rating of more than 500 brake HP located at a major source of HAP
emissions after August 16, 2004, you must comply with the applicable
emission limitations and operating limitations in this subpart upon
startup of your affected source.
(4) If you start up your new or reconstructed stationary RICE with a
site rating of less than or equal to 500 brake HP located at a major
source of HAP emissions before January 18, 2008, you must comply with
the applicable emission limitations and operating limitations in this
subpart no later than January 18, 2008.
(5) If you start up your new or reconstructed stationary RICE with a
site rating of less than or equal to 500 brake HP located at a major
source of HAP emissions after January 18, 2008, you must comply with the
applicable emission limitations and operating limitations in this
subpart upon startup of your affected source.
(6) If you start up your new or reconstructed stationary RICE
located at an area source of HAP emissions before January 18, 2008, you
must comply with the applicable emission limitations and operating
limitations in this subpart no later than January 18, 2008.
(7) If you start up your new or reconstructed stationary RICE
located at an area source of HAP emissions after January 18, 2008, you
must comply with the applicable emission limitations and operating
limitations in this subpart upon startup of your affected source.
(b) Area sources that become major sources. If you have an area
source that increases its emissions or its potential to emit such that
it becomes a major source of HAP, the compliance dates in paragraphs
(b)(1) and (2) of this section apply to you.
(1) Any stationary RICE for which construction or reconstruction is
commenced after the date when your area source becomes a major source of
HAP must be in compliance with this subpart upon startup of your
affected source.
(2) Any stationary RICE for which construction or reconstruction is
commenced before your area source becomes a major source of HAP must be
in compliance with the provisions of this subpart that are applicable to
RICE located at major sources within 3 years after your area source
becomes a major source of HAP.
(c) If you own or operate an affected source, you must meet the
applicable notification requirements in Sec. 63.6645 and in 40 CFR part
63, subpart A.
[69 FR 33506, June 15, 2004, as amended at 73 FR 3604, Jan. 18, 2008; 75
FR 9675, Mar. 3, 2010; 75 FR 51589, Aug. 20, 2010]
Emission and Operating Limitations
Sec. 63.6600 What emission limitations and operating limitations must I meet
if I own or operate a stationary RICE with a site rating of more than 500
brake HP located at a major source of HAP emissions?
Compliance with the numerical emission limitations established in
this subpart is based on the results of testing the average of three 1-
hour runs using the testing requirements and procedures in Sec. 63.6620
and Table 4 to this subpart.
(a) If you own or operate an existing, new, or reconstructed spark
ignition 4SRB stationary RICE with a site rating of more than 500 brake
HP located at a major source of HAP emissions, you must comply with the
emission limitations in Table 1a to this subpart and the operating
limitations in Table 1b to this subpart which apply to you.
(b) If you own or operate a new or reconstructed 2SLB stationary
RICE with a site rating of more than 500 brake HP located at major
source of HAP emissions, a new or reconstructed 4SLB stationary RICE
with a site rating of more than 500 brake HP located at major source of
HAP emissions, or a new or reconstructed CI stationary RICE with a site
rating of more than
[[Page 20]]
500 brake HP located at a major source of HAP emissions, you must comply
with the emission limitations in Table 2a to this subpart and the
operating limitations in Table 2b to this subpart which apply to you.
(c) If you own or operate any of the following stationary RICE with
a site rating of more than 500 brake HP located at a major source of HAP
emissions, you do not need to comply with the emission limitations in
Tables 1a, 2a, 2c, and 2d to this subpart or operating limitations in
Tables 1b and 2b to this subpart: an existing 2SLB stationary RICE; an
existing 4SLB stationary RICE; a stationary RICE that combusts landfill
gas or digester gas equivalent to 10 percent or more of the gross heat
input on an annual basis; an emergency stationary RICE; or a limited use
stationary RICE.
(d) If you own or operate an existing non-emergency stationary CI
RICE with a site rating of more than 500 brake HP located at a major
source of HAP emissions, you must comply with the emission limitations
in Table 2c to this subpart and the operating limitations in Table 2b to
this subpart which apply to you.
[73 FR 3605, Jan. 18, 2008, as amended at 75 FR 9675, Mar. 3, 2010]
Sec. 63.6601 What emission limitations must I meet if I own or operate a new
or reconstructed 4SLB stationary RICE with a site rating of greater than or
equal to 250 brake HP and less than or equal to 500 brake HP located
at a major source of HAP emissions?
Compliance with the numerical emission limitations established in
this subpart is based on the results of testing the average of three 1-
hour runs using the testing requirements and procedures in Sec. 63.6620
and Table 4 to this subpart. If you own or operate a new or
reconstructed 4SLB stationary RICE with a site rating of greater than or
equal to 250 and less than or equal to 500 brake HP located at major
source of HAP emissions manufactured on or after January 1, 2008, you
must comply with the emission limitations in Table 2a to this subpart
and the operating limitations in Table 2b to this subpart which apply to
you.
[73 FR 3605, Jan. 18, 2008, as amended at 75 FR 9675, Mar. 3, 2010; 75
FR 51589, Aug. 20, 2010]
Sec. 63.6602 What emission limitations must I meet if I own or operate an
existing stationary RICE with a site rating of equal to or less than 500 brake
HP located at a major source of HAP emissions?
If you own or operate an existing stationary RICE with a site rating
of equal to or less than 500 brake HP located at a major source of HAP
emissions, you must comply with the emission limitations in Table 2c to
this subpart which apply to you. Compliance with the numerical emission
limitations established in this subpart is based on the results of
testing the average of three 1-hour runs using the testing requirements
and procedures in Sec. 63.6620 and Table 4 to this subpart.
[75 FR 51589, Aug. 20, 2010]
Sec. 63.6603 What emission limitations and operating limitations must I meet
if I own or operate an existing stationary RICE located at an area source of
HAP emissions?
Compliance with the numerical emission limitations established in
this subpart is based on the results of testing the average of three 1-
hour runs using the testing requirements and procedures in Sec. 63.6620
and Table 4 to this subpart.
(a) If you own or operate an existing stationary RICE located at an
area source of HAP emissions, you must comply with the requirements in
Table 2d to this subpart and the operating limitations in Table 1b and
Table 2b to this subpart that apply to you.
(b) If you own or operate an existing stationary non-emergency CI
RICE greater than 300 HP located at area sources in areas of Alaska not
accessible by the Federal Aid Highway System (FAHS) you do not have to
meet the numerical CO emission limitations specified in Table 2d to this
subpart. Existing stationary non-emergency CI RICE greater than 300 HP
located at area sources in areas of Alaska not accessible by the FAHS
must meet the management practices that are shown
[[Page 21]]
for stationary non-emergency CI RICE less than or equal to 300 HP in
Table 2d to this subpart.
[75 FR 9675, Mar. 3, 2010, as amended at 75 FR 51589, Aug. 20, 2010; 76
FR 12866, Mar. 9, 2011]
Sec. 63.6604 What fuel requirements must I meet if I own or operate an
existing stationary CI RICE?
If you own or operate an existing non-emergency, non-black start CI
stationary RICE with a site rating of more than 300 brake HP with a
displacement of less than 30 liters per cylinder that uses diesel fuel,
you must use diesel fuel that meets the requirements in 40 CFR 80.510(b)
for nonroad diesel fuel. Existing non-emergency CI stationary RICE
located in Guam, American Samoa, the Commonwealth of the Northern
Mariana Islands, or at area sources in areas of Alaska not accessible by
the FAHS are exempt from the requirements of this section.
[75 FR 51589, Aug. 20, 2010]
General Compliance Requirements
Sec. 63.6605 What are my general requirements for complying with this
subpart?
(a) You must be in compliance with the emission limitations and
operating limitations in this subpart that apply to you at all times.
(b) At all times you must operate and maintain any affected source,
including associated air pollution control equipment and monitoring
equipment, in a manner consistent with safety and good air pollution
control practices for minimizing emissions. The general duty to minimize
emissions does not require you to make any further efforts to reduce
emissions if levels required by this standard have been achieved.
Determination of whether such operation and maintenance procedures are
being used will be based on information available to the Administrator
which may include, but is not limited to, monitoring results, review of
operation and maintenance procedures, review of operation and
maintenance records, and inspection of the source.
[75 FR 9675, Mar. 3, 2010]
Testing and Initial Compliance Requirements
Sec. 63.6610 By what date must I conduct the initial performance tests or
other initial compliance demonstrations if I own or operate a stationary RICE
with a site rating of more than 500 brake HP located at a major
source of HAP emissions?
If you own or operate a stationary RICE with a site rating of more
than 500 brake HP located at a major source of HAP emissions you are
subject to the requirements of this section.
(a) You must conduct the initial performance test or other initial
compliance demonstrations in Table 4 to this subpart that apply to you
within 180 days after the compliance date that is specified for your
stationary RICE in Sec. 63.6595 and according to the provisions in
Sec. 63.7(a)(2).
(b) If you commenced construction or reconstruction between December
19, 2002 and June 15, 2004 and own or operate stationary RICE with a
site rating of more than 500 brake HP located at a major source of HAP
emissions, you must demonstrate initial compliance with either the
proposed emission limitations or the promulgated emission limitations no
later than February 10, 2005 or no later than 180 days after startup of
the source, whichever is later, according to Sec. 63.7(a)(2)(ix).
(c) If you commenced construction or reconstruction between December
19, 2002 and June 15, 2004 and own or operate stationary RICE with a
site rating of more than 500 brake HP located at a major source of HAP
emissions, and you chose to comply with the proposed emission
limitations when demonstrating initial compliance, you must conduct a
second performance test to demonstrate compliance with the promulgated
emission limitations by December 13, 2007 or after startup of the
source, whichever is later, according to Sec. 63.7(a)(2)(ix).
(d) An owner or operator is not required to conduct an initial
performance test on units for which a performance test has been
previously conducted, but the test must meet all of the conditions
described in paragraphs (d)(1) through (5) of this section.
[[Page 22]]
(1) The test must have been conducted using the same methods
specified in this subpart, and these methods must have been followed
correctly.
(2) The test must not be older than 2 years.
(3) The test must be reviewed and accepted by the Administrator.
(4) Either no process or equipment changes must have been made since
the test was performed, or the owner or operator must be able to
demonstrate that the results of the performance test, with or without
adjustments, reliably demonstrate compliance despite process or
equipment changes.
(5) The test must be conducted at any load condition within plus or
minus 10 percent of 100 percent load.
[69 FR 33506, June 15, 2004, as amended at 73 FR 3605, Jan. 18, 2008]
Sec. 63.6611 By what date must I conduct the initial performance tests or
other initial compliance demonstrations if I own or operate a new or
reconstructed 4SLB SI stationary RICE with a site rating of greater than or
equal to 250 and less than or equal to 500 brake HP located at a major source
of HAP emissions?
If you own or operate a new or reconstructed 4SLB stationary RICE
with a site rating of greater than or equal to 250 and less than or
equal to 500 brake HP located at a major source of HAP emissions, you
must conduct an initial performance test within 240 days after the
compliance date that is specified for your stationary RICE in Sec.
63.6595 and according to the provisions specified in Table 4 to this
subpart, as appropriate.
[73 FR 3605, Jan. 18, 2008, as amended at 75 FR 51589, Aug. 20, 2010]
Sec. 63.6612 By what date must I conduct the initial performance tests or
other initial compliance demonstrations if I own or operate an existing
stationary RICE with a site rating of less than or equal to 500 brake HP
located at a major source of HAP emissions or an existing stationary RICE
located at an area source of HAP emissions?
If you own or operate an existing stationary RICE with a site rating
of less than or equal to 500 brake HP located at a major source of HAP
emissions or an existing stationary RICE located at an area source of
HAP emissions you are subject to the requirements of this section.
(a) You must conduct any initial performance test or other initial
compliance demonstration according to Tables 4 and 5 to this subpart
that apply to you within 180 days after the compliance date that is
specified for your stationary RICE in Sec. 63.6595 and according to the
provisions in Sec. 63.7(a)(2).
(b) An owner or operator is not required to conduct an initial
performance test on a unit for which a performance test has been
previously conducted, but the test must meet all of the conditions
described in paragraphs (b)(1) through (4) of this section.
(1) The test must have been conducted using the same methods
specified in this subpart, and these methods must have been followed
correctly.
(2) The test must not be older than 2 years.
(3) The test must be reviewed and accepted by the Administrator.
(4) Either no process or equipment changes must have been made since
the test was performed, or the owner or operator must be able to
demonstrate that the results of the performance test, with or without
adjustments, reliably demonstrate compliance despite process or
equipment changes.
[75 FR 9676, Mar. 3, 2010, as amended at 75 FR 51589, Aug. 20, 2010]
Sec. 63.6615 When must I conduct subsequent performance tests?
If you must comply with the emission limitations and operating
limitations, you must conduct subsequent performance tests as specified
in Table 3 of this subpart.
Sec. 63.6620 What performance tests and other procedures must I use?
(a) You must conduct each performance test in Tables 3 and 4 of this
subpart that applies to you.
(b) Each performance test must be conducted according to the
requirements that this subpart specifies in Table 4 to this subpart. If
you own or operate a non-operational stationary RICE that is subject to
performance testing, you do not need to start up the
[[Page 23]]
engine solely to conduct the performance test. Owners and operators of a
non-operational engine can conduct the performance test when the engine
is started up again.
(c) [Reserved]
(d) You must conduct three separate test runs for each performance
test required in this section, as specified in Sec. 63.7(e)(3). Each
test run must last at least 1 hour.
(e)(1) You must use Equation 1 of this section to determine
compliance with the percent reduction requirement:
[GRAPHIC] [TIFF OMITTED] TR15JN04.012
Where:
Ci = concentration of CO or formaldehyde at the control
device inlet,
Co = concentration of CO or formaldehyde at the control
device outlet, and
R = percent reduction of CO or formaldehyde emissions.
(2) You must normalize the carbon monoxide (CO) or formaldehyde
concentrations at the inlet and outlet of the control device to a dry
basis and to 15 percent oxygen, or an equivalent percent carbon dioxide
(CO2). If pollutant concentrations are to be corrected to 15
percent oxygen and CO2 concentration is measured in lieu of
oxygen concentration measurement, a CO2 correction factor is
needed. Calculate the CO2 correction factor as described in
paragraphs (e)(2)(i) through (iii) of this section.
(i) Calculate the fuel-specific Fo value for the fuel
burned during the test using values obtained from Method 19, section
5.2, and the following equation:
[GRAPHIC] [TIFF OMITTED] TR15JN04.013
Where:
Fo = Fuel factor based on the ratio of oxygen volume to the
ultimate CO2 volume produced by the fuel at zero percent
excess air.
0.209 = Fraction of air that is oxygen, percent/100.
Fd = Ratio of the volume of dry effluent gas to the gross
calorific value of the fuel from Method 19, dsm\3\/J (dscf/10\6\ Btu).
Fc = Ratio of the volume of CO2 produced to the
gross calorific value of the fuel from Method 19, dsm\3\/J (dscf/10\6\
Btu).
(ii) Calculate the CO2 correction factor for correcting
measurement data to 15 percent oxygen, as follows:
[GRAPHIC] [TIFF OMITTED] TR15JN04.014
Where:
Xco2 = CO2 correction factor, percent.
5.9 = 20.9 percent O2-15 percent O2, the defined
O2 correction value, percent.
(iii) Calculate the NOX and SO2 gas
concentrations adjusted to 15 percent O2 using CO2
as follows:
[GRAPHIC] [TIFF OMITTED] TR15JN04.015
Where:
%CO2 = Measured CO2 concentration measured, dry
basis, percent.
(f) If you comply with the emission limitation to reduce CO and you
are not using an oxidation catalyst, if you comply with the emission
limitation to reduce formaldehyde and you are not using NSCR, or if you
comply with the emission limitation to limit the concentration of
formaldehyde in the stationary RICE exhaust and you are not using an
oxidation catalyst or NSCR, you must petition the Administrator for
operating limitations to be established during the initial performance
test and continuously monitored thereafter; or for approval of no
operating limitations. You must not conduct the initial performance test
until after the petition has been approved by the Administrator.
(g) If you petition the Administrator for approval of operating
limitations, your petition must include the information described in
paragraphs (g)(1) through (5) of this section.
(1) Identification of the specific parameters you propose to use as
operating limitations;
(2) A discussion of the relationship between these parameters and
HAP emissions, identifying how HAP emissions change with changes in
these parameters, and how limitations on these parameters will serve to
limit HAP emissions;
(3) A discussion of how you will establish the upper and/or lower
values
[[Page 24]]
for these parameters which will establish the limits on these parameters
in the operating limitations;
(4) A discussion identifying the methods you will use to measure and
the instruments you will use to monitor these parameters, as well as the
relative accuracy and precision of these methods and instruments; and
(5) A discussion identifying the frequency and methods for
recalibrating the instruments you will use for monitoring these
parameters.
(h) If you petition the Administrator for approval of no operating
limitations, your petition must include the information described in
paragraphs (h)(1) through (7) of this section.
(1) Identification of the parameters associated with operation of
the stationary RICE and any emission control device which could change
intentionally (e.g., operator adjustment, automatic controller
adjustment, etc.) or unintentionally (e.g., wear and tear, error, etc.)
on a routine basis or over time;
(2) A discussion of the relationship, if any, between changes in the
parameters and changes in HAP emissions;
(3) For the parameters which could change in such a way as to
increase HAP emissions, a discussion of whether establishing limitations
on the parameters would serve to limit HAP emissions;
(4) For the parameters which could change in such a way as to
increase HAP emissions, a discussion of how you could establish upper
and/or lower values for the parameters which would establish limits on
the parameters in operating limitations;
(5) For the parameters, a discussion identifying the methods you
could use to measure them and the instruments you could use to monitor
them, as well as the relative accuracy and precision of the methods and
instruments;
(6) For the parameters, a discussion identifying the frequency and
methods for recalibrating the instruments you could use to monitor them;
and
(7) A discussion of why, from your point of view, it is infeasible
or unreasonable to adopt the parameters as operating limitations.
(i) The engine percent load during a performance test must be
determined by documenting the calculations, assumptions, and measurement
devices used to measure or estimate the percent load in a specific
application. A written report of the average percent load determination
must be included in the notification of compliance status. The following
information must be included in the written report: the engine model
number, the engine manufacturer, the year of purchase, the
manufacturer's site-rated brake horsepower, the ambient temperature,
pressure, and humidity during the performance test, and all assumptions
that were made to estimate or calculate percent load during the
performance test must be clearly explained. If measurement devices such
as flow meters, kilowatt meters, beta analyzers, stain gauges, etc. are
used, the model number of the measurement device, and an estimate of its
accurate in percentage of true value must be provided.
[69 FR 33506, June 15, 2004, as amended at 75 FR 9676, Mar. 3, 2010]
Sec. 63.6625 What are my monitoring, installation, collection, operation, and
maintenance requirements?
(a) If you elect to install a CEMS as specified in Table 5 of this
subpart, you must install, operate, and maintain a CEMS to monitor CO
and either oxygen or CO2 at both the inlet and the outlet of
the control device according to the requirements in paragraphs (a)(1)
through (4) of this section.
(1) Each CEMS must be installed, operated, and maintained according
to the applicable performance specifications of 40 CFR part 60, appendix
B.
(2) You must conduct an initial performance evaluation and an annual
relative accuracy test audit (RATA) of each CEMS according to the
requirements in Sec. 63.8 and according to the applicable performance
specifications of 40 CFR part 60, appendix B as well as daily and
periodic data quality checks in accordance with 40 CFR part 60, appendix
F, procedure 1.
(3) As specified in Sec. 63.8(c)(4)(ii), each CEMS must complete a
minimum of one cycle of operation (sampling, analyzing, and data
recording) for each successive 15-minute period. You must have at least
two data points, with
[[Page 25]]
each representing a different 15-minute period, to have a valid hour of
data.
(4) The CEMS data must be reduced as specified in Sec. 63.8(g)(2)
and recorded in parts per million or parts per billion (as appropriate
for the applicable limitation) at 15 percent oxygen or the equivalent
CO2 concentration.
(b) If you are required to install a continuous parameter monitoring
system (CPMS) as specified in Table 5 of this subpart, you must install,
operate, and maintain each CPMS according to the requirements in
paragraphs (b)(1) through (5) of this section. For an affected source
that is complying with the emission limitations and operating
limitations on March 9, 2011, the requirements in paragraph (b) of this
section are applicable September 6, 2011.
(1) You must prepare a site-specific monitoring plan that addresses
the monitoring system design, data collection, and the quality assurance
and quality control elements outlined in paragraphs (b)(1)(i) through
(v) of this section and in Sec. 63.8(d). As specified in Sec.
63.8(f)(4), you may request approval of monitoring system quality
assurance and quality control procedures alternative to those specified
in paragraphs (b)(1) through (5) of this section in your site-specific
monitoring plan.
(i) The performance criteria and design specifications for the
monitoring system equipment, including the sample interface, detector
signal analyzer, and data acquisition and calculations;
(ii) Sampling interface (e.g., thermocouple) location such that the
monitoring system will provide representative measurements;
(iii) Equipment performance evaluations, system accuracy audits, or
other audit procedures;
(iv) Ongoing operation and maintenance procedures in accordance with
provisions in Sec. 63.8(c)(1) and (c)(3); and
(v) Ongoing reporting and recordkeeping procedures in accordance
with provisions in Sec. 63.10(c), (e)(1), and (e)(2)(i).
(2) You must install, operate, and maintain each CPMS in continuous
operation according to the procedures in your site-specific monitoring
plan.
(3) The CPMS must collect data at least once every 15 minutes (see
also Sec. 63.6635).
(4) For a CPMS for measuring temperature range, the temperature
sensor must have a minimum tolerance of 2.8 degrees Celsius (5 degrees
Fahrenheit) or 1 percent of the measurement range, whichever is larger.
(5) You must conduct the CPMS equipment performance evaluation,
system accuracy audits, or other audit procedures specified in your
site-specific monitoring plan at least annually.
(6) You must conduct a performance evaluation of each CPMS in
accordance with your site-specific monitoring plan.
(c) If you are operating a new or reconstructed stationary RICE
which fires landfill gas or digester gas equivalent to 10 percent or
more of the gross heat input on an annual basis, you must monitor and
record your fuel usage daily with separate fuel meters to measure the
volumetric flow rate of each fuel. In addition, you must operate your
stationary RICE in a manner which reasonably minimizes HAP emissions.
(d) If you are operating a new or reconstructed emergency 4SLB
stationary RICE with a site rating of greater than or equal to 250 and
less than or equal to 500 brake HP located at a major source of HAP
emissions, you must install a non-resettable hour meter prior to the
startup of the engine.
(e) If you own or operate any of the following stationary RICE, you
must operate and maintain the stationary RICE and after-treatment
control device (if any) according to the manufacturer's emission-related
written instructions or develop your own maintenance plan which must
provide to the extent practicable for the maintenance and operation of
the engine in a manner consistent with good air pollution control
practice for minimizing emissions:
(1) An existing stationary RICE with a site rating of less than 100
HP located at a major source of HAP emissions;
(2) An existing emergency or black start stationary RICE with a site
rating of less than or equal to 500 HP located at a major source of HAP
emissions;
[[Page 26]]
(3) An existing emergency or black start stationary RICE located at
an area source of HAP emissions;
(4) An existing non-emergency, non-black start stationary CI RICE
with a site rating less than or equal to 300 HP located at an area
source of HAP emissions;
(5) An existing non-emergency, non-black start 2SLB stationary RICE
located at an area source of HAP emissions;
(6) An existing non-emergency, non-black start landfill or digester
gas stationary RICE located at an area source of HAP emissions;
(7) An existing non-emergency, non-black start 4SLB stationary RICE
with a site rating less than or equal to 500 HP located at an area
source of HAP emissions;
(8) An existing non-emergency, non-black start 4SRB stationary RICE
with a site rating less than or equal to 500 HP located at an area
source of HAP emissions;
(9) An existing, non-emergency, non-black start 4SLB stationary RICE
with a site rating greater than 500 HP located at an area source of HAP
emissions that is operated 24 hours or less per calendar year; and
(10) An existing, non-emergency, non-black start 4SRB stationary
RICE with a site rating greater than 500 HP located at an area source of
HAP emissions that is operated 24 hours or less per calendar year.
(f) If you own or operate an existing emergency stationary RICE with
a site rating of less than or equal to 500 brake HP located at a major
source of HAP emissions or an existing emergency stationary RICE located
at an area source of HAP emissions, you must install a non-resettable
hour meter if one is not already installed.
(g) If you own or operate an existing non-emergency, non-black start
CI engine greater than or equal to 300 HP that is not equipped with a
closed crankcase ventilation system, you must comply with either
paragraph (g)(1) or paragraph (g)(2) of this section. Owners and
operators must follow the manufacturer's specified maintenance
requirements for operating and maintaining the open or closed crankcase
ventilation systems and replacing the crankcase filters, or can request
the Administrator to approve different maintenance requirements that are
as protective as manufacturer requirements. Existing CI engines located
at area sources in areas of Alaska not accessible by the FAHS do not
have to meet the requirements of paragraph (g) of this section.
(1) Install a closed crankcase ventilation system that prevents
crankcase emissions from being emitted to the atmosphere, or
(2) Install an open crankcase filtration emission control system
that reduces emissions from the crankcase by filtering the exhaust
stream to remove oil mist, particulates, and metals.
(h) If you operate a new, reconstructed, or existing stationary
engine, you must minimize the engine's time spent at idle during startup
and minimize the engine's startup time to a period needed for
appropriate and safe loading of the engine, not to exceed 30 minutes,
after which time the emission standards applicable to all times other
than startup in Tables 1a, 2a, 2c, and 2d to this subpart apply.
(i) If you own or operate a stationary CI engine that is subject to
the work, operation or management practices in items 1 or 2 of Table 2c
to this subpart or in items 1 or 4 of Table 2d to this subpart, you have
the option of utilizing an oil analysis program in order to extend the
specified oil change requirement in Tables 2c and 2d to this subpart.
The oil analysis must be performed at the same frequency specified for
changing the oil in Table 2c or 2d to this subpart. The analysis program
must at a minimum analyze the following three parameters: Total Base
Number, viscosity, and percent water content. The condemning limits for
these parameters are as follows: Total Base Number is less than 30
percent of the Total Base Number of the oil when new; viscosity of the
oil has changed by more than 20 percent from the viscosity of the oil
when new; or percent water content (by volume) is greater than 0.5. If
all of these condemning limits are not exceeded, the engine owner or
operator is not required to change the oil. If any of the limits are
exceeded, the engine owner or operator
[[Page 27]]
must change the oil within 2 days of receiving the results of the
analysis; if the engine is not in operation when the results of the
analysis are received, the engine owner or operator must change the oil
within 2 days or before commencing operation, whichever is later. The
owner or operator must keep records of the parameters that are analyzed
as part of the program, the results of the analysis, and the oil changes
for the engine. The analysis program must be part of the maintenance
plan for the engine.
(j) If you own or operate a stationary SI engine that is subject to
the work, operation or management practices in items 6, 7, or 8 of Table
2c to this subpart or in items 5, 6, 7, 9, or 11 of Table 2d to this
subpart, you have the option of utilizing an oil analysis program in
order to extend the specified oil change requirement in Tables 2c and 2d
to this subpart. The oil analysis must be performed at the same
frequency specified for changing the oil in Table 2c or 2d to this
subpart. The analysis program must at a minimum analyze the following
three parameters: Total Acid Number, viscosity, and percent water
content. The condemning limits for these parameters are as follows:
Total Acid Number increases by more than 3.0 milligrams of potassium
hydroxide (KOH) per gram from Total Acid Number of the oil when new;
viscosity of the oil has changed by more than 20 percent from the
viscosity of the oil when new; or percent water content (by volume) is
greater than 0.5. If all of these condemning limits are not exceeded,
the engine owner or operator is not required to change the oil. If any
of the limits are exceeded, the engine owner or operator must change the
oil within 2 days of receiving the results of the analysis; if the
engine is not in operation when the results of the analysis are
received, the engine owner or operator must change the oil within 2 days
or before commencing operation, whichever is later. The owner or
operator must keep records of the parameters that are analyzed as part
of the program, the results of the analysis, and the oil changes for the
engine. The analysis program must be part of the maintenance plan for
the engine.
[69 FR 33506, June 15, 2004, as amended at 73 FR 3606, Jan. 18, 2008; 75
FR 9676, Mar. 3, 2010; 75 FR 51589, Aug. 20, 2010; 76 FR 12866, Mar. 9,
2011]
Sec. 63.6630 How do I demonstrate initial compliance with the emission
limitations and operating limitations?
(a) You must demonstrate initial compliance with each emission and
operating limitation that applies to you according to Table 5 of this
subpart.
(b) During the initial performance test, you must establish each
operating limitation in Tables 1b and 2b of this subpart that applies to
you.
(c) You must submit the Notification of Compliance Status containing
the results of the initial compliance demonstration according to the
requirements in Sec. 63.6645.
Continuous Compliance Requirements
Sec. 63.6635 How do I monitor and collect data to demonstrate continuous
compliance?
(a) If you must comply with emission and operating limitations, you
must monitor and collect data according to this section.
(b) Except for monitor malfunctions, associated repairs, required
performance evaluations, and required quality assurance or control
activities, you must monitor continuously at all times that the
stationary RICE is operating. A monitoring malfunction is any sudden,
infrequent, not reasonably preventable failure of the monitoring to
provide valid data. Monitoring failures that are caused in part by poor
maintenance or careless operation are not malfunctions.
(c) You may not use data recorded during monitoring malfunctions,
associated repairs, and required quality assurance or control activities
in data averages and calculations used to report emission or operating
levels. You must, however, use all the valid data collected during all
other periods.
[69 FR 33506, June 15, 2004, as amended at 76 FR 12867, Mar. 9, 2011]
[[Page 28]]
Sec. 63.6640 How do I demonstrate continuous compliance with the emission
limitations and operating limitations?
(a) You must demonstrate continuous compliance with each emission
limitation and operating limitation in Tables 1a and 1b, Tables 2a and
2b, Table 2c, and Table 2d to this subpart that apply to you according
to methods specified in Table 6 to this subpart.
(b) You must report each instance in which you did not meet each
emission limitation or operating limitation in Tables 1a and 1b, Tables
2a and 2b, Table 2c, and Table 2d to this subpart that apply to you.
These instances are deviations from the emission and operating
limitations in this subpart. These deviations must be reported according
to the requirements in Sec. 63.6650. If you change your catalyst, you
must reestablish the values of the operating parameters measured during
the initial performance test. When you reestablish the values of your
operating parameters, you must also conduct a performance test to
demonstrate that you are meeting the required emission limitation
applicable to your stationary RICE.
(c) [Reserved]
(d) For new, reconstructed, and rebuilt stationary RICE, deviations
from the emission or operating limitations that occur during the first
200 hours of operation from engine startup (engine burn-in period) are
not violations. Rebuilt stationary RICE means a stationary RICE that has
been rebuilt as that term is defined in 40 CFR 94.11(a).
(e) You must also report each instance in which you did not meet the
requirements in Table 8 to this subpart that apply to you. If you own or
operate a new or reconstructed stationary RICE with a site rating of
less than or equal to 500 brake HP located at a major source of HAP
emissions (except new or reconstructed 4SLB engines greater than or
equal to 250 and less than or equal to 500 brake HP), a new or
reconstructed stationary RICE located at an area source of HAP
emissions, or any of the following RICE with a site rating of more than
500 brake HP located at a major source of HAP emissions, you do not need
to comply with the requirements in Table 8 to this subpart: An existing
2SLB stationary RICE, an existing 4SLB stationary RICE, an existing
emergency stationary RICE, an existing limited use stationary RICE, or
an existing stationary RICE which fires landfill gas or digester gas
equivalent to 10 percent or more of the gross heat input on an annual
basis. If you own or operate any of the following RICE with a site
rating of more than 500 brake HP located at a major source of HAP
emissions, you do not need to comply with the requirements in Table 8 to
this subpart, except for the initial notification requirements: a new or
reconstructed stationary RICE that combusts landfill gas or digester gas
equivalent to 10 percent or more of the gross heat input on an annual
basis, a new or reconstructed emergency stationary RICE, or a new or
reconstructed limited use stationary RICE.
(f) Requirements for emergency stationary RICE. (1) If you own or
operate an existing emergency stationary RICE with a site rating of less
than or equal to 500 brake HP located at a major source of HAP
emissions, a new or reconstructed emergency stationary RICE with a site
rating of more than 500 brake HP located at a major source of HAP
emissions that was installed on or after June 12, 2006, or an existing
emergency stationary RICE located at an area source of HAP emissions,
you must operate the emergency stationary RICE according to the
requirements in paragraphs (f)(1)(i) through (iii) of this section. Any
operation other than emergency operation, maintenance and testing, and
operation in non-emergency situations for 50 hours per year, as
described in paragraphs (f)(1)(i) through (iii) of this section, is
prohibited. If you do not operate the engine according to the
requirements in paragraphs (f)(1)(i) through (iii) of this section, the
engine will not be considered an emergency engine under this subpart and
will need to meet all requirements for non-emergency engines.
(i) There is no time limit on the use of emergency stationary RICE
in emergency situations.
(ii) You may operate your emergency stationary RICE for the purpose
of
[[Page 29]]
maintenance checks and readiness testing, provided that the tests are
recommended by Federal, State or local government, the manufacturer, the
vendor, or the insurance company associated with the engine. Maintenance
checks and readiness testing of such units is limited to 100 hours per
year. The owner or operator may petition the Administrator for approval
of additional hours to be used for maintenance checks and readiness
testing, but a petition is not required if the owner or operator
maintains records indicating that Federal, State, or local standards
require maintenance and testing of emergency RICE beyond 100 hours per
year.
(iii) You may operate your emergency stationary RICE up to 50 hours
per year in non-emergency situations, but those 50 hours are counted
towards the 100 hours per year provided for maintenance and testing. The
50 hours per year for non-emergency situations cannot be used for peak
shaving or to generate income for a facility to supply power to an
electric grid or otherwise supply power as part of a financial
arrangement with another entity; except that owners and operators may
operate the emergency engine for a maximum of 15 hours per year as part
of a demand response program if the regional transmission organization
or equivalent balancing authority and transmission operator has
determined there are emergency conditions that could lead to a potential
electrical blackout, such as unusually low frequency, equipment
overload, capacity or energy deficiency, or unacceptable voltage level.
The engine may not be operated for more than 30 minutes prior to the
time when the emergency condition is expected to occur, and the engine
operation must be terminated immediately after the facility is notified
that the emergency condition is no longer imminent. The 15 hours per
year of demand response operation are counted as part of the 50 hours of
operation per year provided for non-emergency situations. The supply of
emergency power to another entity or entities pursuant to financial
arrangement is not limited by this paragraph (f)(1)(iii), as long as the
power provided by the financial arrangement is limited to emergency
power.
(2) If you own or operate an emergency stationary RICE with a site
rating of more than 500 brake HP located at a major source of HAP
emissions that was installed prior to June 12, 2006, you must operate
the engine according to the conditions described in paragraphs (f)(2)(i)
through (iii) of this section. If you do not operate the engine
according to the requirements in paragraphs (f)(2)(i) through (iii) of
this section, the engine will not be considered an emergency engine
under this subpart and will need to meet all requirements for non-
emergency engines.
(i) There is no time limit on the use of emergency stationary RICE
in emergency situations.
(ii) You may operate your emergency stationary RICE for the purpose
of maintenance checks and readiness testing, provided that the tests are
recommended by the manufacturer, the vendor, or the insurance company
associated with the engine. Required testing of such units should be
minimized, but there is no time limit on the use of emergency stationary
RICE in emergency situations and for routine testing and maintenance.
(iii) You may operate your emergency stationary RICE for an
additional 50 hours per year in non-emergency situations. The 50 hours
per year for non-emergency situations cannot be used for peak shaving or
to generate income for a facility to supply power to an electric grid or
otherwise supply power as part of a financial arrangement with another
entity.
[69 FR 33506, June 15, 2004, as amended at 71 FR 20467, Apr. 20, 2006;
73 FR 3606, Jan. 18, 2008; 75 FR 9676, Mar. 3, 2010; 75 FR 51591, Aug.
20, 2010]
Notifications, Reports, and Records
Sec. 63.6645 What notifications must I submit and when?
(a) You must submit all of the notifications in Sec. Sec. 63.7(b)
and (c), 63.8(e), (f)(4) and (f)(6), 63.9(b) through (e), and (g) and
(h) that apply to you by the dates specified if you own or operate any
of the following;
(1) An existing stationary RICE with a site rating of less than or
equal to 500
[[Page 30]]
brake HP located at a major source of HAP emissions.
(2) An existing stationary RICE located at an area source of HAP
emissions.
(3) A stationary RICE with a site rating of more than 500 brake HP
located at a major source of HAP emissions.
(4) A new or reconstructed 4SLB stationary RICE with a site rating
of greater than or equal to 250 HP located at a major source of HAP
emissions.
(5) This requirement does not apply if you own or operate an
existing stationary RICE less than 100 HP, an existing stationary
emergency RICE, or an existing stationary RICE that is not subject to
any numerical emission standards.
(b) As specified in Sec. 63.9(b)(2), if you start up your
stationary RICE with a site rating of more than 500 brake HP located at
a major source of HAP emissions before the effective date of this
subpart, you must submit an Initial Notification not later than December
13, 2004.
(c) If you start up your new or reconstructed stationary RICE with a
site rating of more than 500 brake HP located at a major source of HAP
emissions on or after August 16, 2004, you must submit an Initial
Notification not later than 120 days after you become subject to this
subpart.
(d) As specified in Sec. 63.9(b)(2), if you start up your
stationary RICE with a site rating of equal to or less than 500 brake HP
located at a major source of HAP emissions before the effective date of
this subpart and you are required to submit an initial notification, you
must submit an Initial Notification not later than July 16, 2008.
(e) If you start up your new or reconstructed stationary RICE with a
site rating of equal to or less than 500 brake HP located at a major
source of HAP emissions on or after March 18, 2008 and you are required
to submit an initial notification, you must submit an Initial
Notification not later than 120 days after you become subject to this
subpart.
(f) If you are required to submit an Initial Notification but are
otherwise not affected by the requirements of this subpart, in
accordance with Sec. 63.6590(b), your notification should include the
information in Sec. 63.9(b)(2)(i) through (v), and a statement that
your stationary RICE has no additional requirements and explain the
basis of the exclusion (for example, that it operates exclusively as an
emergency stationary RICE if it has a site rating of more than 500 brake
HP located at a major source of HAP emissions).
(g) If you are required to conduct a performance test, you must
submit a Notification of Intent to conduct a performance test at least
60 days before the performance test is scheduled to begin as required in
Sec. 63.7(b)(1).
(h) If you are required to conduct a performance test or other
initial compliance demonstration as specified in Tables 4 and 5 to this
subpart, you must submit a Notification of Compliance Status according
to Sec. 63.9(h)(2)(ii).
(1) For each initial compliance demonstration required in Table 5 to
this subpart that does not include a performance test, you must submit
the Notification of Compliance Status before the close of business on
the 30th day following the completion of the initial compliance
demonstration.
(2) For each initial compliance demonstration required in Table 5 to
this subpart that includes a performance test conducted according to the
requirements in Table 3 to this subpart, you must submit the
Notification of Compliance Status, including the performance test
results, before the close of business on the 60th day following the
completion of the performance test according to Sec. 63.10(d)(2).
[73 FR 3606, Jan. 18, 2008, as amended at 75 FR 9677, Mar. 3, 2010; 75
FR 51591, Aug. 20, 2010]
Sec. 63.6650 What reports must I submit and when?
(a) You must submit each report in Table 7 of this subpart that
applies to you.
(b) Unless the Administrator has approved a different schedule for
submission of reports under Sec. 63.10(a), you must submit each report
by the date in Table 7 of this subpart and according to the requirements
in paragraphs (b)(1) through (b)(9) of this section.
(1) For semiannual Compliance reports, the first Compliance report
must
[[Page 31]]
cover the period beginning on the compliance date that is specified for
your affected source in Sec. 63.6595 and ending on June 30 or December
31, whichever date is the first date following the end of the first
calendar half after the compliance date that is specified for your
source in Sec. 63.6595.
(2) For semiannual Compliance reports, the first Compliance report
must be postmarked or delivered no later than July 31 or January 31,
whichever date follows the end of the first calendar half after the
compliance date that is specified for your affected source in Sec.
63.6595.
(3) For semiannual Compliance reports, each subsequent Compliance
report must cover the semiannual reporting period from January 1 through
June 30 or the semiannual reporting period from July 1 through December
31.
(4) For semiannual Compliance reports, each subsequent Compliance
report must be postmarked or delivered no later than July 31 or January
31, whichever date is the first date following the end of the semiannual
reporting period.
(5) For each stationary RICE that is subject to permitting
regulations pursuant to 40 CFR part 70 or 71, and if the permitting
authority has established dates for submitting semiannual reports
pursuant to 40 CFR 70.6(a)(3)(iii)(A) or 40 CFR 71.6 (a)(3)(iii)(A), you
may submit the first and subsequent Compliance reports according to the
dates the permitting authority has established instead of according to
the dates in paragraphs (b)(1) through (b)(4) of this section.
(6) For annual Compliance reports, the first Compliance report must
cover the period beginning on the compliance date that is specified for
your affected source in Sec. 63.6595 and ending on December 31.
(7) For annual Compliance reports, the first Compliance report must
be postmarked or delivered no later than January 31 following the end of
the first calendar year after the compliance date that is specified for
your affected source in Sec. 63.6595.
(8) For annual Compliance reports, each subsequent Compliance report
must cover the annual reporting period from January 1 through December
31.
(9) For annual Compliance reports, each subsequent Compliance report
must be postmarked or delivered no later than January 31.
(c) The Compliance report must contain the information in paragraphs
(c)(1) through (6) of this section.
(1) Company name and address.
(2) Statement by a responsible official, with that official's name,
title, and signature, certifying the accuracy of the content of the
report.
(3) Date of report and beginning and ending dates of the reporting
period.
(4) If you had a malfunction during the reporting period, the
compliance report must include the number, duration, and a brief
description for each type of malfunction which occurred during the
reporting period and which caused or may have caused any applicable
emission limitation to be exceeded. The report must also include a
description of actions taken by an owner or operator during a
malfunction of an affected source to minimize emissions in accordance
with Sec. 63.6605(b), including actions taken to correct a malfunction.
(5) If there are no deviations from any emission or operating
limitations that apply to you, a statement that there were no deviations
from the emission or operating limitations during the reporting period.
(6) If there were no periods during which the continuous monitoring
system (CMS), including CEMS and CPMS, was out-of-control, as specified
in Sec. 63.8(c)(7), a statement that there were no periods during which
the CMS was out-of-control during the reporting period.
(d) For each deviation from an emission or operating limitation that
occurs for a stationary RICE where you are not using a CMS to comply
with the emission or operating limitations in this subpart, the
Compliance report must contain the information in paragraphs (c)(1)
through (4) of this section and the information in paragraphs (d)(1) and
(2) of this section.
(1) The total operating time of the stationary RICE at which the
deviation occurred during the reporting period.
[[Page 32]]
(2) Information on the number, duration, and cause of deviations
(including unknown cause, if applicable), as applicable, and the
corrective action taken.
(e) For each deviation from an emission or operating limitation
occurring for a stationary RICE where you are using a CMS to comply with
the emission and operating limitations in this subpart, you must include
information in paragraphs (c)(1) through (4) and (e)(1) through (12) of
this section.
(1) The date and time that each malfunction started and stopped.
(2) The date, time, and duration that each CMS was inoperative,
except for zero (low-level) and high-level checks.
(3) The date, time, and duration that each CMS was out-of-control,
including the information in Sec. 63.8(c)(8).
(4) The date and time that each deviation started and stopped, and
whether each deviation occurred during a period of malfunction or during
another period.
(5) A summary of the total duration of the deviation during the
reporting period, and the total duration as a percent of the total
source operating time during that reporting period.
(6) A breakdown of the total duration of the deviations during the
reporting period into those that are due to control equipment problems,
process problems, other known causes, and other unknown causes.
(7) A summary of the total duration of CMS downtime during the
reporting period, and the total duration of CMS downtime as a percent of
the total operating time of the stationary RICE at which the CMS
downtime occurred during that reporting period.
(8) An identification of each parameter and pollutant (CO or
formaldehyde) that was monitored at the stationary RICE.
(9) A brief description of the stationary RICE.
(10) A brief description of the CMS.
(11) The date of the latest CMS certification or audit.
(12) A description of any changes in CMS, processes, or controls
since the last reporting period.
(f) Each affected source that has obtained a title V operating
permit pursuant to 40 CFR part 70 or 71 must report all deviations as
defined in this subpart in the semiannual monitoring report required by
40 CFR 70.6 (a)(3)(iii)(A) or 40 CFR 71.6(a)(3)(iii)(A). If an affected
source submits a Compliance report pursuant to Table 7 of this subpart
along with, or as part of, the semiannual monitoring report required by
40 CFR 70.6(a)(3)(iii)(A) or 40 CFR 71.6(a)(3)(iii)(A), and the
Compliance report includes all required information concerning
deviations from any emission or operating limitation in this subpart,
submission of the Compliance report shall be deemed to satisfy any
obligation to report the same deviations in the semiannual monitoring
report. However, submission of a Compliance report shall not otherwise
affect any obligation the affected source may have to report deviations
from permit requirements to the permit authority.
(g) If you are operating as a new or reconstructed stationary RICE
which fires landfill gas or digester gas equivalent to 10 percent or
more of the gross heat input on an annual basis, you must submit an
annual report according to Table 7 of this subpart by the date specified
unless the Administrator has approved a different schedule, according to
the information described in paragraphs (b)(1) through (b)(5) of this
section. You must report the data specified in (g)(1) through (g)(3) of
this section.
(1) Fuel flow rate of each fuel and the heating values that were
used in your calculations. You must also demonstrate that the percentage
of heat input provided by landfill gas or digester gas is equivalent to
10 percent or more of the total fuel consumption on an annual basis.
(2) The operating limits provided in your federally enforceable
permit, and any deviations from these limits.
(3) Any problems or errors suspected with the meters.
[69 FR 33506, June 15, 2004, as amended at 75 FR 9677, Mar. 3, 2010]
Sec. 63.6655 What records must I keep?
(a) If you must comply with the emission and operating limitations,
you must keep the records described in paragraphs (a)(1) through (a)(5),
(b)(1) through (b)(3) and (c) of this section.
[[Page 33]]
(1) A copy of each notification and report that you submitted to
comply with this subpart, including all documentation supporting any
Initial Notification or Notification of Compliance Status that you
submitted, according to the requirement in Sec. 63.10(b)(2)(xiv).
(2) Records of the occurrence and duration of each malfunction of
operation (i.e., process equipment) or the air pollution control and
monitoring equipment.
(3) Records of performance tests and performance evaluations as
required in Sec. 63.10(b)(2)(viii).
(4) Records of all required maintenance performed on the air
pollution control and monitoring equipment.
(5) Records of actions taken during periods of malfunction to
minimize emissions in accordance with Sec. 63.6605(b), including
corrective actions to restore malfunctioning process and air pollution
control and monitoring equipment to its normal or usual manner of
operation.
(b) For each CEMS or CPMS, you must keep the records listed in
paragraphs (b)(1) through (3) of this section.
(1) Records described in Sec. 63.10(b)(2)(vi) through (xi).
(2) Previous (i.e., superseded) versions of the performance
evaluation plan as required in Sec. 63.8(d)(3).
(3) Requests for alternatives to the relative accuracy test for CEMS
or CPMS as required in Sec. 63.8(f)(6)(i), if applicable.
(c) If you are operating a new or reconstructed stationary RICE
which fires landfill gas or digester gas equivalent to 10 percent or
more of the gross heat input on an annual basis, you must keep the
records of your daily fuel usage monitors.
(d) You must keep the records required in Table 6 of this subpart to
show continuous compliance with each emission or operating limitation
that applies to you.
(e) You must keep records of the maintenance conducted on the
stationary RICE in order to demonstrate that you operated and maintained
the stationary RICE and after-treatment control device (if any)
according to your own maintenance plan if you own or operate any of the
following stationary RICE;
(1) An existing stationary RICE with a site rating of less than 100
brake HP located at a major source of HAP emissions.
(2) An existing stationary emergency RICE.
(3) An existing stationary RICE located at an area source of HAP
emissions subject to management practices as shown in Table 2d to this
subpart.
(f) If you own or operate any of the stationary RICE in paragraphs
(f)(1) or (2) of this section, you must keep records of the hours of
operation of the engine that is recorded through the non-resettable hour
meter. The owner or operator must document how many hours are spent for
emergency operation, including what classified the operation as
emergency and how many hours are spent for non-emergency operation. If
the engines are used for demand response operation, the owner or
operator must keep records of the notification of the emergency
situation, and the time the engine was operated as part of demand
response.
(1) An existing emergency stationary RICE with a site rating of less
than or equal to 500 brake HP located at a major source of HAP emissions
that does not meet the standards applicable to non-emergency engines.
(2) An existing emergency stationary RICE located at an area source
of HAP emissions that does not meet the standards applicable to non-
emergency engines.
[69 FR 33506, June 15, 2004, as amended at 75 FR 9678, Mar. 3, 2010; 75
FR 51592, Aug. 20, 2010]
Sec. 63.6660 In what form and how long must I keep my records?
(a) Your records must be in a form suitable and readily available
for expeditious review according to Sec. 63.10(b)(1).
(b) As specified in Sec. 63.10(b)(1), you must keep each record for
5 years following the date of each occurrence, measurement, maintenance,
corrective action, report, or record.
(c) You must keep each record readily accessible in hard copy or
electronic form for at least 5 years after the date of each occurrence,
measurement, maintenance, corrective action,
[[Page 34]]
report, or record, according to Sec. 63.10(b)(1).
[69 FR 33506, June 15, 2004, as amended at 75 FR 9678, Mar. 3, 2010]
Other Requirements and Information
Sec. 63.6665 What parts of the General Provisions apply to me?
Table 8 to this subpart shows which parts of the General Provisions
in Sec. Sec. 63.1 through 63.15 apply to you. If you own or operate a
new or reconstructed stationary RICE with a site rating of less than or
equal to 500 brake HP located at a major source of HAP emissions (except
new or reconstructed 4SLB engines greater than or equal to 250 and less
than or equal to 500 brake HP), a new or reconstructed stationary RICE
located at an area source of HAP emissions, or any of the following RICE
with a site rating of more than 500 brake HP located at a major source
of HAP emissions, you do not need to comply with any of the requirements
of the General Provisions specified in Table 8: An existing 2SLB
stationary RICE, an existing 4SLB stationary RICE, an existing
stationary RICE that combusts landfill or digester gas equivalent to 10
percent or more of the gross heat input on an annual basis, an existing
emergency stationary RICE, or an existing limited use stationary RICE.
If you own or operate any of the following RICE with a site rating of
more than 500 brake HP located at a major source of HAP emissions, you
do not need to comply with the requirements in the General Provisions
specified in Table 8 except for the initial notification requirements: A
new stationary RICE that combusts landfill gas or digester gas
equivalent to 10 percent or more of the gross heat input on an annual
basis, a new emergency stationary RICE, or a new limited use stationary
RICE.
[75 FR 9678, Mar. 3, 2010]
Sec. 63.6670 Who implements and enforces this subpart?
(a) This subpart is implemented and enforced by the U.S. EPA, or a
delegated authority such as your State, local, or tribal agency. If the
U.S. EPA Administrator has delegated authority to your State, local, or
tribal agency, then that agency (as well as the U.S. EPA) has the
authority to implement and enforce this subpart. You should contact your
U.S. EPA Regional Office to find out whether this subpart is delegated
to your State, local, or tribal agency.
(b) In delegating implementation and enforcement authority of this
subpart to a State, local, or tribal agency under 40 CFR part 63,
subpart E, the authorities contained in paragraph (c) of this section
are retained by the Administrator of the U.S. EPA and are not
transferred to the State, local, or tribal agency.
(c) The authorities that will not be delegated to State, local, or
tribal agencies are:
(1) Approval of alternatives to the non-opacity emission limitations
and operating limitations in Sec. 63.6600 under Sec. 63.6(g).
(2) Approval of major alternatives to test methods under Sec.
63.7(e)(2)(ii) and (f) and as defined in Sec. 63.90.
(3) Approval of major alternatives to monitoring under Sec. 63.8(f)
and as defined in Sec. 63.90.
(4) Approval of major alternatives to recordkeeping and reporting
under Sec. 63.10(f) and as defined in Sec. 63.90.
(5) Approval of a performance test which was conducted prior to the
effective date of the rule, as specified in Sec. 63.6610(b).
Sec. 63.6675 What definitions apply to this subpart?
Terms used in this subpart are defined in the Clean Air Act (CAA);
in 40 CFR 63.2, the General Provisions of this part; and in this section
as follows:
Area source means any stationary source of HAP that is not a major
source as defined in part 63.
Associated equipment as used in this subpart and as referred to in
section 112(n)(4) of the CAA, means equipment associated with an oil or
natural gas exploration or production well, and includes all equipment
from the well bore to the point of custody transfer, except glycol
dehydration units, storage vessels with potential for flash emissions,
combustion turbines, and stationary RICE.
[[Page 35]]
Black start engine means an engine whose only purpose is to start up
a combustion turbine.
CAA means the Clean Air Act (42 U.S.C. 7401 et seq., as amended by
Public Law 101-549, 104 Stat. 2399).
Commercial emergency stationary RICE means an emergency stationary
RICE used in commercial establishments such as office buildings, hotels,
stores, telecommunications facilities, restaurants, financial
institutions such as banks, doctor's offices, and sports and performing
arts facilities.
Compression ignition means relating to a type of stationary internal
combustion engine that is not a spark ignition engine.
Custody transfer means the transfer of hydrocarbon liquids or
natural gas: After processing and/or treatment in the producing
operations, or from storage vessels or automatic transfer facilities or
other such equipment, including product loading racks, to pipelines or
any other forms of transportation. For the purposes of this subpart, the
point at which such liquids or natural gas enters a natural gas
processing plant is a point of custody transfer.
Deviation means any instance in which an affected source subject to
this subpart, or an owner or operator of such a source:
(1) Fails to meet any requirement or obligation established by this
subpart, including but not limited to any emission limitation or
operating limitation;
(2) Fails to meet any term or condition that is adopted to implement
an applicable requirement in this subpart and that is included in the
operating permit for any affected source required to obtain such a
permit; or
(3) Fails to meet any emission limitation or operating limitation in
this subpart during malfunction, regardless or whether or not such
failure is permitted by this subpart.
(4) Fails to satisfy the general duty to minimize emissions
established by Sec. 63.6(e)(1)(i).
Diesel engine means any stationary RICE in which a high boiling
point liquid fuel injected into the combustion chamber ignites when the
air charge has been compressed to a temperature sufficiently high for
auto-ignition. This process is also known as compression ignition.
Diesel fuel means any liquid obtained from the distillation of
petroleum with a boiling point of approximately 150 to 360 degrees
Celsius. One commonly used form is fuel oil number 2. Diesel fuel also
includes any non-distillate fuel with comparable physical and chemical
properties (e.g. biodiesel) that is suitable for use in compression
ignition engines.
Digester gas means any gaseous by-product of wastewater treatment
typically formed through the anaerobic decomposition of organic waste
materials and composed principally of methane and CO2.
Dual-fuel engine means any stationary RICE in which a liquid fuel
(typically diesel fuel) is used for compression ignition and gaseous
fuel (typically natural gas) is used as the primary fuel.
Emergency stationary RICE means any stationary internal combustion
engine whose operation is limited to emergency situations and required
testing and maintenance. Examples include stationary RICE used to
produce power for critical networks or equipment (including power
supplied to portions of a facility) when electric power from the local
utility (or the normal power source, if the facility runs on its own
power production) is interrupted, or stationary RICE used to pump water
in the case of fire or flood, etc. Stationary RICE used for peak shaving
are not considered emergency stationary RICE. Stationary RICE used to
supply power to an electric grid or that supply non-emergency power as
part of a financial arrangement with another entity are not considered
to be emergency engines, except as permitted under Sec. 63.6640(f). All
emergency stationary RICE must comply with the requirements specified in
Sec. 63.6640(f) in order to be considered emergency stationary RICE. If
the engine does not comply with the requirements specified in Sec.
63.6640(f), then it is not considered to be an emergency stationary RICE
under this subpart.
Engine startup means the time from initial start until applied load
and engine and associated equipment reaches
[[Page 36]]
steady state or normal operation. For stationary engine with catalytic
controls, engine startup means the time from initial start until applied
load and engine and associated equipment, including the catalyst,
reaches steady state or normal operation.
Four-stroke engine means any type of engine which completes the
power cycle in two crankshaft revolutions, with intake and compression
strokes in the first revolution and power and exhaust strokes in the
second revolution.
Gaseous fuel means a material used for combustion which is in the
gaseous state at standard atmospheric temperature and pressure
conditions.
Gasoline means any fuel sold in any State for use in motor vehicles
and motor vehicle engines, or nonroad or stationary engines, and
commonly or commercially known or sold as gasoline.
Glycol dehydration unit means a device in which a liquid glycol
(including, but not limited to, ethylene glycol, diethylene glycol, or
triethylene glycol) absorbent directly contacts a natural gas stream and
absorbs water in a contact tower or absorption column (absorber). The
glycol contacts and absorbs water vapor and other gas stream
constituents from the natural gas and becomes ``rich'' glycol. This
glycol is then regenerated in the glycol dehydration unit reboiler. The
``lean'' glycol is then recycled.
Hazardous air pollutants (HAP) means any air pollutants listed in or
pursuant to section 112(b) of the CAA.
Institutional emergency stationary RICE means an emergency
stationary RICE used in institutional establishments such as medical
centers, nursing homes, research centers, institutions of higher
education, correctional facilities, elementary and secondary schools,
libraries, religious establishments, police stations, and fire stations.
ISO standard day conditions means 288 degrees Kelvin (15 degrees
Celsius), 60 percent relative humidity and 101.3 kilopascals pressure.
Landfill gas means a gaseous by-product of the land application of
municipal refuse typically formed through the anaerobic decomposition of
waste materials and composed principally of methane and CO2.
Lean burn engine means any two-stroke or four-stroke spark ignited
engine that does not meet the definition of a rich burn engine.
Limited use stationary RICE means any stationary RICE that operates
less than 100 hours per year.
Liquefied petroleum gas means any liquefied hydrocarbon gas obtained
as a by-product in petroleum refining of natural gas production.
Liquid fuel means any fuel in liquid form at standard temperature
and pressure, including but not limited to diesel, residual/crude oil,
kerosene/naphtha (jet fuel), and gasoline.
Major Source, as used in this subpart, shall have the same meaning
as in Sec. 63.2, except that:
(1) Emissions from any oil or gas exploration or production well
(with its associated equipment (as defined in this section)) and
emissions from any pipeline compressor station or pump station shall not
be aggregated with emissions from other similar units, to determine
whether such emission points or stations are major sources, even when
emission points are in a contiguous area or under common control;
(2) For oil and gas production facilities, emissions from processes,
operations, or equipment that are not part of the same oil and gas
production facility, as defined in Sec. 63.1271 of subpart HHH of this
part, shall not be aggregated;
(3) For production field facilities, only HAP emissions from glycol
dehydration units, storage vessel with the potential for flash
emissions, combustion turbines and reciprocating internal combustion
engines shall be aggregated for a major source determination; and
(4) Emissions from processes, operations, and equipment that are not
part of the same natural gas transmission and storage facility, as
defined in Sec. 63.1271 of subpart HHH of this part, shall not be
aggregated.
Malfunction means any sudden, infrequent, and not reasonably
preventable failure of air pollution control equipment, process
equipment, or a process to operate in a normal or usual manner which
causes, or has the potential to
[[Page 37]]
cause, the emission limitations in an applicable standard to be
exceeded. Failures that are caused in part by poor maintenance or
careless operation are not malfunctions.
Natural gas means a naturally occurring mixture of hydrocarbon and
non-hydrocarbon gases found in geologic formations beneath the Earth's
surface, of which the principal constituent is methane. Natural gas may
be field or pipeline quality.
Non-selective catalytic reduction (NSCR) means an add-on catalytic
nitrogen oxides (NOX) control device for rich burn engines
that, in a two-step reaction, promotes the conversion of excess oxygen,
NOX, CO, and volatile organic compounds (VOC) into
CO2, nitrogen, and water.
Oil and gas production facility as used in this subpart means any
grouping of equipment where hydrocarbon liquids are processed, upgraded
(i.e., remove impurities or other constituents to meet contract
specifications), or stored prior to the point of custody transfer; or
where natural gas is processed, upgraded, or stored prior to entering
the natural gas transmission and storage source category. For purposes
of a major source determination, facility (including a building,
structure, or installation) means oil and natural gas production and
processing equipment that is located within the boundaries of an
individual surface site as defined in this section. Equipment that is
part of a facility will typically be located within close proximity to
other equipment located at the same facility. Pieces of production
equipment or groupings of equipment located on different oil and gas
leases, mineral fee tracts, lease tracts, subsurface or surface unit
areas, surface fee tracts, surface lease tracts, or separate surface
sites, whether or not connected by a road, waterway, power line or
pipeline, shall not be considered part of the same facility. Examples of
facilities in the oil and natural gas production source category
include, but are not limited to, well sites, satellite tank batteries,
central tank batteries, a compressor station that transports natural gas
to a natural gas processing plant, and natural gas processing plants.
Oxidation catalyst means an add-on catalytic control device that
controls CO and VOC by oxidation.
Peaking unit or engine means any standby engine intended for use
during periods of high demand that are not emergencies.
Percent load means the fractional power of an engine compared to its
maximum manufacturer's design capacity at engine site conditions.
Percent load may range between 0 percent to above 100 percent.
Potential to emit means the maximum capacity of a stationary source
to emit a pollutant under its physical and operational design. Any
physical or operational limitation on the capacity of the stationary
source to emit a pollutant, including air pollution control equipment
and restrictions on hours of operation or on the type or amount of
material combusted, stored, or processed, shall be treated as part of
its design if the limitation or the effect it would have on emissions is
federally enforceable. For oil and natural gas production facilities
subject to subpart HH of this part, the potential to emit provisions in
Sec. 63.760(a) may be used. For natural gas transmission and storage
facilities subject to subpart HHH of this part, the maximum annual
facility gas throughput for storage facilities may be determined
according to Sec. 63.1270(a)(1) and the maximum annual throughput for
transmission facilities may be determined according to Sec.
63.1270(a)(2).
Production field facility means those oil and gas production
facilities located prior to the point of custody transfer.
Production well means any hole drilled in the earth from which crude
oil, condensate, or field natural gas is extracted.
Propane means a colorless gas derived from petroleum and natural
gas, with the molecular structure C3H8.
Residential emergency stationary RICE means an emergency stationary
RICE used in residential establishments such as homes or apartment
buildings.
Responsible official means responsible official as defined in 40 CFR
70.2.
Rich burn engine means any four-stroke spark ignited engine where
the
[[Page 38]]
manufacturer's recommended operating air/fuel ratio divided by the
stoichiometric air/fuel ratio at full load conditions is less than or
equal to 1.1. Engines originally manufactured as rich burn engines, but
modified prior to December 19, 2002 with passive emission control
technology for NOX (such as pre-combustion chambers) will be
considered lean burn engines. Also, existing engines where there are no
manufacturer's recommendations regarding air/fuel ratio will be
considered a rich burn engine if the excess oxygen content of the
exhaust at full load conditions is less than or equal to 2 percent.
Site-rated HP means the maximum manufacturer's design capacity at
engine site conditions.
Spark ignition means relating to either: A gasoline-fueled engine;
or any other type of engine with a spark plug (or other sparking device)
and with operating characteristics significantly similar to the
theoretical Otto combustion cycle. Spark ignition engines usually use a
throttle to regulate intake air flow to control power during normal
operation. Dual-fuel engines in which a liquid fuel (typically diesel
fuel) is used for CI and gaseous fuel (typically natural gas) is used as
the primary fuel at an annual average ratio of less than 2 parts diesel
fuel to 100 parts total fuel on an energy equivalent basis are spark
ignition engines.
Stationary reciprocating internal combustion engine (RICE) means any
reciprocating internal combustion engine which uses reciprocating motion
to convert heat energy into mechanical work and which is not mobile.
Stationary RICE differ from mobile RICE in that a stationary RICE is not
a non-road engine as defined at 40 CFR 1068.30, and is not used to
propel a motor vehicle or a vehicle used solely for competition.
Stationary RICE test cell/stand means an engine test cell/stand, as
defined in subpart PPPPP of this part, that tests stationary RICE.
Stoichiometric means the theoretical air-to-fuel ratio required for
complete combustion.
Storage vessel with the potential for flash emissions means any
storage vessel that contains a hydrocarbon liquid with a stock tank gas-
to-oil ratio equal to or greater than 0.31 cubic meters per liter and an
American Petroleum Institute gravity equal to or greater than 40 degrees
and an actual annual average hydrocarbon liquid throughput equal to or
greater than 79,500 liters per day. Flash emissions occur when dissolved
hydrocarbons in the fluid evolve from solution when the fluid pressure
is reduced.
Subpart means 40 CFR part 63, subpart ZZZZ.
Surface site means any combination of one or more graded pad sites,
gravel pad sites, foundations, platforms, or the immediate physical
location upon which equipment is physically affixed.
Two-stroke engine means a type of engine which completes the power
cycle in single crankshaft revolution by combining the intake and
compression operations into one stroke and the power and exhaust
operations into a second stroke. This system requires auxiliary
scavenging and inherently runs lean of stoichiometric.
[69 FR 33506, June 15, 2004, as amended at 71 FR 20467, Apr. 20, 2006;
73 FR 3607, Jan. 18, 2008; 75 FR 9679, Mar. 3, 2010; 75 FR 51592, Aug.
20, 2010; 76 FR 12867, Mar. 9, 2011]
Sec. Table 1a to Subpart ZZZZ of Part 63--Emission Limitations for
Existing, New, and Reconstructed Spark Ignition, 4SRB Stationary RICE
500 HP Located at a Major Source of HAP Emissions
As stated in Sec. Sec. 63.6600 and 63.6640, you must comply with
the following emission limitations at 100 percent load plus or minus 10
percent for existing, new and reconstructed 4SRB stationary RICE
500 HP located at a major source of HAP emissions:
[[Page 39]]
------------------------------------------------------------------------
You must meet the
following emission During periods of
For each . . . limitation, except startup you must . .
during periods of .
startup . . .
------------------------------------------------------------------------
1. 4SRB stationary RICE..... a. Reduce Minimize the
formaldehyde engine's time spent
emissions by 76 at idle and
percent or more. If minimize the
you commenced engine's startup
construction or time at startup to
reconstruction a period needed for
between December appropriate and
19, 2002 and June safe loading of the
15, 2004, you may engine, not to
reduce formaldehyde exceed 30 minutes,
emissions by 75 after which time
percent or more the non-startup
until June 15, 2007 emission
or. limitations
apply.\1\
b. Limit the
concentration of
formaldehyde in the
stationary RICE
exhaust to 350
ppbvd or less at 15
percent O2.
------------------------------------------------------------------------
\1\ Sources can petition the Administrator pursuant to the requirements
of 40 CFR 63.6(g) for alternative work practices.
[75 FR 9679, Mar. 3, 2010, as amended at 75 FR 51592, Aug. 20, 2010]
Sec. Table 1b to Subpart ZZZZ of Part 63--Operating Limitations for
Existing, New, and Reconstructed Spark Ignition 4SRB Stationary RICE
500 HP Located at a Major Source of HAP Emissions and
Existing Spark Ignition 4SRB Stationary RICE 500 HP Located
at an Area Source of HAP Emissions
As stated in Sec. Sec. 63.6600, 63.6603, 63.6630 and 63.6640, you
must comply with the following operating limitations for existing, new
and reconstructed 4SRB stationary RICE 500 HP located at a
major source of HAP emissions and existing 4SRB stationary RICE
500 HP located at an area source of HAP emissions that
operate more than 24 hours per calendar year:
------------------------------------------------------------------------
You must meet the following
For each . . . operating limitation . . .
------------------------------------------------------------------------
1. 4SRB stationary RICE complying with the a. Maintain your catalyst so
requirement to reduce formaldehyde that the pressure drop
emissions by 76 percent or more (or by 75 across the catalyst does
percent or more, if applicable) and using not change by more than 2
NSCR; or inches of water at 100
4SRB stationary RICE complying with the percent load plus or minus
requirement to limit the concentration of 10 percent from the
formaldehyde in the stationary RICE pressure drop across the
exhaust to 350 ppbvd or less at 15 catalyst measured during
percent O2 and using NSCR; or the initial performance
4SRB stationary RICE complying with the test; and
requirement to limit the concentration of b. Maintain the temperature
formaldehyde in the stationary RICE of your stationary RICE
exhaust to 2.7 ppmvd or less at 15 exhaust so that the
percent O2 and using NSCR. catalyst inlet temperature
is greater than or equal to
750 [deg]F and less than or
equal to 1250 [deg]F.
2. 4SRB stationary RICE complying with the Comply with any operating
requirement to reduce formaldehyde limitations approved by the
emissions by 76 percent or more (or by 75 Administrator.
percent or more, if applicable) and not
using NSCR; or
4SRB stationary RICE complying with the
requirement to limit the concentration of
formaldehyde in the stationary RICE
exhaust to 350 ppbvd or less at 15
percent O2 and not using NSCR; or
4SRB stationary RICE complying with the
requirement to limit the concentration of
formaldehyde in the stationary RICE
exhaust to 2.7 ppmvd or less at 15
percent O2 and not using NSCR.
------------------------------------------------------------------------
[76 FR 12867, Mar. 9, 2011]
Sec. Table 2a to Subpart ZZZZ of Part 63--Emission Limitations for New
and Reconstructed 2SLB and Compression Ignition Stationary RICE
500 HP and New and Reconstructed 4SLB Stationary RICE
=250 HP Located at a Major Source of HAP Emissions
As stated in Sec. Sec. 63.6600 and 63.6640, you must comply with
the following emission limitations for new and reconstructed lean burn
and new and reconstructed compression ignition stationary RICE at 100
percent load plus or minus 10 percent:
[[Page 40]]
------------------------------------------------------------------------
You must meet the
following emission During periods of
For each . . . limitation, except startup you must . .
during periods of .
startup . . .
------------------------------------------------------------------------
1. 2SLB stationary RICE..... a. Reduce CO Minimize the
emissions by 58 engine's time spent
percent or more; or at idle and
b. Limit minimize the
concentration of engine's startup
formaldehyde in the time at startup to
stationary RICE a period needed for
exhaust to 12 ppmvd appropriate and
or less at 15 safe loading of the
percent O2. If you engine, not to
commenced exceed 30 minutes,
construction or after which time
reconstruction the non-startup
between December emission
19, 2002 and June limitations
15, 2004, you may apply.\1\
limit concentration
of formaldehyde to
17 ppmvd or less at
15 percent O2 until
June 15, 2007.
2. 4SLB stationary RICE..... a. Reduce CO
emissions by 93
percent or more; or
b. Limit
concentration of
formaldehyde in the
stationary RICE
exhaust to 14 ppmvd
or less at 15
percent O2.
3. CI stationary RICE....... a. Reduce CO
emissions by 70
percent or more; or
b. Limit
concentration of
formaldehyde in the
stationary RICE
exhaust to 580
ppbvd or less at 15
percent O2.
------------------------------------------------------------------------
\1\ Sources can petition the Administrator pursuant to the requirements
of 40 CFR 63.6(g) for alternative work practices.
[75 FR 9680, Mar. 3, 2010]
Sec. Table 2b to Subpart ZZZZ of Part 63-- Operating Limitations for New
and Reconstructed 2SLB and Compression Ignition Stationary RICE
500 HP Located at a Major Source of HAP Emissions, New and
Reconstructed 4SLB Stationary RICE =250 HP Located at a Major
Source of HAP Emissions, Existing Compression Ignition Stationary RICE
500 HP, and Existing 4SLB Stationary RICE 500 HP
Located at an Area Source of HAP Emissions
As stated in Sec. Sec. 63.6600, 63.6601, 63.6603, 63.6630, and
63.6640, you must comply with the following operating limitations for
new and reconstructed 2SLB and compression ignition stationary RICE
located at a major source of HAP emissions; new and reconstructed 4SLB
stationary RICE =250 HP located at a major source of HAP
emissions; existing compression ignition stationary RICE 500
HP; and existing 4SLB stationary RICE 500 HP located at an
area source of HAP emissions that operate more than 24 hours per
calendar year:
------------------------------------------------------------------------
You must meet the following
For each . . . operating limitation . . .
------------------------------------------------------------------------
1. 2SLB and 4SLB stationary RICE and CI a. maintain your catalyst so
stationary RICE complying with the that the pressure drop across
requirement to reduce CO emissions and the catalyst does not change
using an oxidation catalyst; or 2SLB by more than 2 inches of water
and 4SLB stationary RICE and CI at 100 percent load plus or
stationary RICE complying with the minus 10 percent from the
requirement to limit the concentration pressure drop across the
of formaldehyde in the stationary RICE catalyst that was measured
exhaust and using an oxidation during the initial performance
catalyst; or 4SLB stationary RICE and test; and
CI stationary RICE complying with the b. maintain the temperature of
requirement to limit the concentration your stationary RICE exhaust
of CO in the stationary RICE exhaust so that the catalyst inlet
and using an oxidation catalyst. temperature is greater than or
equal to 450 [deg]F and less
than or equal to 1350
[deg]F.\1\
2. 2SLB and 4SLB stationary RICE and CI Comply with any operating
stationary RICE complying with the limitations approved by the
requirement to reduce CO emissions and Administrator.
not using an oxidation catalyst; or
2SLB and 4SLB stationary RICE and CI
stationary RICE complying with the
requirement to limit the concentration
of formaldehyde in the stationary RICE
exhaust and not using an oxidation
catalyst; or 4SLB stationary RICE and
CI stationary RICE complying with the
requirement to limit the concentration
of CO in the stationary RICE exhaust
and not using an oxidation catalyst.
------------------------------------------------------------------------
\1\ Sources can petition the Administrator pursuant to the requirements
of 40 CFR 63.8(g) for a different temperature range.
[75 FR 51593, Aug. 20, 2010, as amended at 76 FR 12867, Mar. 9, 2011]
[[Page 41]]
Sec. Table 2c to Subpart ZZZZ of Part 63--Requirements for Existing
Compression Ignition Stationary RICE Located at a Major Source of HAP
Emissions and Existing Spark Ignition Stationary RICE <= 500 HP Located
at a Major Source of HAP Emissions
As stated in Sec. Sec. 63.6600, 63.6602, and 63.6640, you must
comply with the following requirements for existing compression ignition
stationary RICE located at a major source of HAP emissions and existing
spark ignition stationary RICE <= 500 HP located at a major source of
HAP emissions:
------------------------------------------------------------------------
You must meet the
following During periods of
For each . . . requirement, except startup you must . .
during periods of .
startup . . .
------------------------------------------------------------------------
1. Emergency stationary CI a. Change oil and Minimize the
RICE and black start filter every 500 engine's time spent
stationary CI RICE. \1\ hours of operation at idle and
or annually, minimize the
whichever comes engine's startup
first; \2\ time at startup to
b. Inspect air a period needed for
cleaner every 1,000 appropriate and
hours of operation safe loading of the
or annually, engine, not to
whichever comes exceed 30 minutes,
first;. after which time
c. Inspect all hoses the non-startup
and belts every 500 emission
hours of operation limitations
or annually, apply.\3\
whichever comes
first, and replace
as necessary.\3\.
2. Non-Emergency, non-black a. Change oil and
start stationary CI RICE < filter every 1,000
100 HP. hours of operation
or annually,
whichever comes
first; \2\
b. Inspect air
cleaner every 1,000
hours of operation
or annually,
whichever comes
first;
c. Inspect all hoses
and belts every 500
hours of operation
or annually,
whichever comes
first, and replace
as necessary.\3\
3. Non-Emergency, non-black Limit concentration
start CI stationary RICE of CO in the
100 <= HP <= 300 HP. stationary RICE
exhaust to 230
ppmvd or less at 15
percent O2.
4. Non-Emergency, non-black a. Limit
start CI stationary RICE concentration of CO
300 < HP <= 500. in the stationary
RICE exhaust to 49
ppmvd or less at 15
percent O2; or
b. Reduce CO
emissions by 70
percent or more.
5. Non-Emergency, non-black a. Limit
start stationary CI RICE concentration of CO
500 HP. in the stationary
RICE exhaust to 23
ppmvd or less at 15
percent O2; or
b. Reduce CO
emissions by 70
percent or more.
6. Emergency stationary SI a. Change oil and
RICE and black start filter every 500
stationary SI RICE.\1\ hours of operation
or annually,
whichever comes
first; \2\
b. Inspect spark
plugs every 1,000
hours of operation
or annually,
whichever comes
first;
c. Inspect all hoses
and belts every 500
hours of operation
or annually,
whichever comes
first, and replace
as necessary.\3\
7. Non-Emergency, non-black a. Change oil and
start stationary SI RICE < filter every 1,440
100 HP that are not 2SLB hours of operation
stationary RICE. or annually,
whichever comes
first; \2\
b. Inspect spark
plugs every 1,440
hours of operation
or annually,
whichever comes
first;
c. Inspect all hoses
and belts every
1,440 hours of
operation or
annually, whichever
comes first, and
replace as
necessary.\3\
8. Non-Emergency, non-black a. Change oil and
start 2SLB stationary SI filter every 4,320
RICE < 100 HP. hours of operation
or annually,
whichever comes
first; \2\
b. Inspect spark
plugs every 4,320
hours of operation
or annually,
whichever comes
first;
[[Page 42]]
c. Inspect all hoses
and belts every
4,320 hours of
operation or
annually, whichever
comes first, and
replace as
necessary.\3\
9. Non-emergency, non-black Limit concentration
start 2SLB stationary RICE of CO in the
100 <= HP <= 500. stationary RICE
exhaust to 225
ppmvd or less at 15
percent O2.
10. Non-emergency, non-black Limit concentration
start 4SLB stationary RICE of CO in the
100 <= HP <= 500. stationary RICE
exhaust to 47 ppmvd
or less at 15
percent O2.
11. Non-emergency, non-black Limit concentration
start 4SRB stationary RICE of formaldehyde in
100 <= HP <= 500. the stationary RICE
exhaust to 10.3
ppmvd or less at 15
percent O2.
12. Non-emergency, non-black Limit concentration
start landfill or digester of CO in the
gas-fired stationary RICE stationary RICE
100 <= HP <= 500. exhaust to 177
ppmvd or less at 15
percent O2.
------------------------------------------------------------------------
\1\ If an emergency engine is operating during an emergency and it is
not possible to shut down the engine in order to perform the work
practice requirements on the schedule required in Table 2c of this
subpart, or if performing the work practice on the required schedule
would otherwise pose an unacceptable risk under Federal, State, or
local law, the work practice can be delayed until the emergency is
over or the unacceptable risk under Federal, State, or local law has
abated. The work practice should be performed as soon as practicable
after the emergency has ended or the unacceptable risk under Federal,
State, or local law has abated. Sources must report any failure to
perform the work practice on the schedule required and the Federal,
State or local law under which the risk was deemed unacceptable.
\2\ Sources have the option to utilize an oil analysis program as
described in Sec. 63.6625(i) in order to extend the specified oil
change requirement in Table 2c of this subpart.
\3\ Sources can petition the Administrator pursuant to the requirements
of 40 CFR 63.6(g) for alternative work practices.
[75 FR 51593, Aug. 20, 2010]
Sec. Table 2d to Subpart ZZZZ of Part 63--Requirements for Existing
Stationary RICE Located at Area Sources of HAP Emissions
As stated in Sec. Sec. 63.6603 and 63.6640, you must comply with
the following requirements for existing stationary RICE located at area
sources of HAP emissions:
------------------------------------------------------------------------
You must meet the
following During periods of
For each . . . requirement, except startup you must . .
during periods of .
startup . . .
------------------------------------------------------------------------
1. Non-Emergency, non-black a. Change oil and Minimize the
start CI stationary RICE <= filter every 1,000 engine's time spent
300 HP. hours of operation at idle and
or annually, minimize the
whichever comes engine's startup
first; \1\ time at startup to
a period needed for
appropriate and
safe loading of the
engine, not to
exceed 30 minutes,
after which time
the non-startup
emission
limitations apply.
b. Inspect air
cleaner every 1,000
hours of operation
or annually,
whichever comes
first;
c. Inspect all hoses
and belts every 500
hours of operation
or annually,
whichever comes
first, and replace
as necessary..
2. Non-Emergency, non-black a. Limit
start CI stationary RICE concentration of CO
300 500 HP. in the stationary
RICE exhaust to 23
ppmvd at 15 percent
O2; or
b. Reduce CO
emissions by 70
percent or more.
4. Emergency stationary CI a. Change oil and
RICE and black start filter every 500
stationary CI RICE.\2\ hours of operation
or annually,
whichever comes
first; \1\
b. Inspect air
cleaner every 1,000
hours of operation
or annually,
whichever comes
first; and
[[Page 43]]
c. Inspect all hoses
and belts every 500
hours of operation
or annually,
whichever comes
first, and replace
as necessary.
5. Emergency stationary SI a. Change oil and
RICE; black start filter every 500
stationary SI RICE; non- hours of operation
emergency, non-black start or annually,
4SLB stationary RICE 500 HP that operate first; \1\
24 hours or less per b. Inspect spark
calendar year; non- plugs every 1,000
emergency, non-black start hours of operation
4SRB stationary RICE 500 HP that operate whichever comes
24 hours or less per first; and.
calendar year.\2\ c. Inspect all hoses
and belts every 500
hours of operation
or annually,
whichever comes
first, and replace
as necessary..
6. Non-emergency, non-black a. Change oil and
start 2SLB stationary RICE. filter every 4,320
hours of operation
or annually,
whichever comes
first; \1\
b. Inspect spark
plugs every 4,320
hours of operation
or annually,
whichever comes
first; and
c. Inspect all hoses
and belts every
4,320 hours of
operation or
annually, whichever
comes first, and
replace as
necessary.
7. Non-emergency, non-black a. Change oil and
start 4SLB stationary RICE filter every 1,440
<= 500 HP. hours of operation
or annually,
whichever comes
first; \1\
b. Inspect spark
plugs every 1,440
hours of operation
or annually,
whichever comes
first; and
c. Inspect all hoses
and belts every
1,440 hours of
operation or
annually, whichever
comes first, and
replace as
necessary.
8. Non-emergency, non-black a. Limit
start 4SLB stationary RICE concentration of CO
500 HP. in the stationary
RICE exhaust to 47
ppmvd at 15 percent
O2; or
b. Reduce CO
emissions by 93
percent or more.
9. Non-emergency, non-black a. Change oil and
start 4SRB stationary RICE filter every 1,440
<= 500 HP. hours of operation
or annually,
whichever comes
first; \1\
b. Inspect spark
plugs every 1,440
hours of operation
or annually,
whichever comes
first; and
c. Inspect all hoses
and belts every
1,440 hours of
operation or
annually, whichever
comes first, and
replace as
necessary.
10. Non-emergency, non-black a. Limit
start 4SRB stationary RICE concentration of
500 HP. formaldehyde in the
stationary RICE
exhaust to 2.7
ppmvd at 15 percent
O2; or
b. Reduce
formaldehyde
emissions by 76
percent or more.
11. Non-emergency, non-black a. Change oil and
start landfill or digester filter every 1,440
gas-fired stationary RICE. hours of operation
or annually,
whichever comes
first; \1\
b. Inspect spark
plugs every 1,440
hours of operation
or annually,
whichever comes
first; and
c. Inspect all hoses
and belts every
1,440 hours of
operation or
annually, whichever
comes first, and
replace as
necessary.
------------------------------------------------------------------------
\1\ Sources have the option to utilize an oil analysis program as
described in Sec. 63.6625(i) in order to extend the specified oil
change requirement in Table 2d of this subpart.
\2\ If an emergency engine is operating during an emergency and it is
not possible to shut down the engine in order to perform the
management practice requirements on the schedule required in Table 2d
of this subpart, or if performing the management practice on the
required schedule would otherwise pose an unacceptable risk under
Federal, State, or local law, the management practice can be delayed
until the emergency is over or the unacceptable risk under Federal,
State, or local law has abated. The management practice should be
performed as soon as practicable after the emergency has ended or the
unacceptable risk under Federal, State, or local law has abated.
Sources must report any failure to perform the management practice on
the schedule required and the Federal, State or local law under which
the risk was deemed unacceptable.
[[Page 44]]
[75 FR 51595, Aug. 20, 2010]
Sec. Table 3 to Subpart ZZZZ of Part 63--Subsequent Performance Tests
As stated in Sec. Sec. 63.6615 and 63.6620, you must comply with
the following subsequent performance test requirements:
------------------------------------------------------------------------
Complying with the
For each . . . requirement to . . . You must . . .
------------------------------------------------------------------------
1. New or reconstructed 2SLB Reduce CO emissions Conduct subsequent
stationary RICE with a and not using a performance tests
brake horsepower 500 located at major
sources; new or
reconstructed 4SLB
stationary RICE with a
brake horsepower = 250 located at major
sources; and new or
reconstructed CI stationary
RICE with a brake
horsepower 500
located at major sources.
2. 4SRB stationary RICE with Reduce formaldehyde Conduct subsequent
a brake horsepower = 5,000 located at major semiannually.\1\
sources.
3. Stationary RICE with a Limit the Conduct subsequent
brake horsepower 500 located at major formaldehyde in the semiannually.\1\
sources and new or stationary RICE
reconstructed 4SLB exhaust.
stationary RICE with a
brake horsepower 250 <= HP
<= 500 located at major
sources.
4. Existing non-emergency, Limit or reduce CO Conduct subsequent
non-black start CI or formaldehyde performance tests
stationary RICE with a emissions. every 8,760 hrs. or
brake horsepower 500 that are not comes first.
limited use stationary
RICE; existing non-
emergency, non-black start
4SLB and 4SRB stationary
RICE located at an area
source of HAP emissions
with a brake horsepower 500 that are
operated more than 24 hours
per calendar year that are
not limited use stationary
RICE.
5. Existing non-emergency, Limit or reduce CO Conduct subsequent
non-black start CI or formaldehyde performance tests
stationary RICE with a emissions. every 8,760 hrs. or
brake horsepower 500 that are limited comes first.
use stationary RICE;
existing non-emergency, non-
black start 4SLB and 4SRB
stationary RICE located at
an area source of HAP
emissions with a brake
horsepower 500
that are operated more than
24 hours per calendar year
and are limited use
stationary RICE.
------------------------------------------------------------------------
\1\ After you have demonstrated compliance for two consecutive tests,
you may reduce the frequency of subsequent performance tests to
annually. If the results of any subsequent annual performance test
indicate the stationary RICE is not in compliance with the CO or
formaldehyde emission limitation, or you deviate from any of your
operating limitations, you must resume semiannual performance tests.
[75 FR 51596, Aug. 20, 2010]
Sec. Table 4 to Subpart ZZZZ of Part 63--Requirements for Performance
Tests
As stated in Sec. Sec. 63.6610, 63.6611, 63.6612, 63.6620, and
63.6640, you must comply with the following requirements for performance
tests for stationary RICE:
----------------------------------------------------------------------------------------------------------------
Complying with the According to the
For each . . . requirement to . You must . . . Using . . . following
. . requirements . . .
----------------------------------------------------------------------------------------------------------------
1. 2SLB, 4SLB, and CI stationary a. Reduce CO i. Measure the O2 (1) Portable CO (a) Using ASTM
RICE. emissions. at the inlet and and O2 analyzer. D6522-00 (2005)
outlet of the \a\ (incorporated
control device; by reference, see
and Sec. 63.14).
Measurements to
determine O2 must
be made at the
same time as the
measurements for
CO concentration.
[[Page 45]]
ii. Measure the CO (1) Portable CO (a) Using ASTM
at the inlet and and O2 analyzer. D6522-00 (2005) a
the outlet of the b (incorporated
control device. by reference, see
Sec. 63.14) or
Method 10 of 40
CFR appendix A.
The CO
concentration
must be at 15
percent O2, dry
basis.
2. 4SRB stationary RICE......... a. Reduce i. Select the (1) Method 1 or 1A (a) Sampling sites
formaldehyde sampling port of 40 CFR part must be located
emissions. location and the 60, appendix A at the inlet and
number of Sec. outlet of the
traverse points; 63.7(d)(1)(i). control device.
and
ii. Measure O2 at (1) Method 3 or 3A (a) Measurements
the inlet and or 3B of 40 CFR to determine O2
outlet of the part 60, appendix concentration
control device; A, or ASTM Method must be made at
and D6522-00m (2005). the same time as
the measurements
for formaldehyde
concentration.
iii. Measure (1) Method 4 of 40 (a) Measurements
moisture content CFR part 60, to determine
at the inlet and appendix A, or moisture content
outlet of the Test Method 320 must be made at
control device; of 40 CFR part the same time and
and 63, appendix A, location as the
or ASTM D 6348-03. measurements for
formaldehyde
concentration.
iv. Measure (1) Method 320 or (a) Formaldehyde
formaldehyde at 323 of 40 CFR concentration
the inlet and the part 63, appendix must be at 15
outlet of the A; or ASTM D6348- percent O2, dry
control device. 03,\c\ provided basis. Results of
in ASTM D6348-03 this test consist
Annex A5 (Analyte of the average of
Spiking the three 1-hour
Technique), the or longer runs.
percent R must be
greater than or
equal to 70 and
less than or
equal to 130.
3. Stationary RICE.............. a. Limit the i. Select the (1) Method 1 or 1A (a) If using a
concentration of sampling port of 40 CFR part control device,
formaldehyde or location and the 60, appendix A the sampling site
CO in the number of Sec. must be located
stationary RICE traverse points; 63.7(d)(1)(i). at the outlet of
exhaust. and the control
device.
ii. Determine the (1) Method 3 or 3A (a) Measurements
O2 concentration or 3B of 40 CFR to determine O2
of the stationary part 60, appendix concentration
RICE exhaust at A, or ASTM Method must be made at
the sampling port D6522-00 (2005). the same time and
location; and location as the
measurements for
formaldehyde
concentration.
iii. Measure (1) Method 4 of 40 (a) Measurements
moisture content CFR part 60, to determine
of the stationary appendix A, or moisture content
RICE exhaust at Test Method 320 must be made at
the sampling port of 40 CFR part the same time and
location; and 63, appendix A, location as the
or ASTM D 6348-03. measurements for
formaldehyde
concentration.
iv. Measure (1) Method 320 or (a) Formaldehyde
formaldehyde at 323 of 40 CFR concentration
the exhaust of part 63, appendix must be at 15
the stationary A; or ASTM D6348- percent O2, dry
RICE; or 03,\c\ provided basis. Results of
in ASTM D6348-03 this test consist
Annex A5 (Analyte of the average of
Spiking the three 1-hour
Technique), the or longer runs.
percent R must be
greater than or
equal to 70 and
less than or
equal to 130.
v. Measure CO at (1) Method 10 of (a) CO
the exhaust of 40 CFR part 60, Concentration
the stationary appendix A, ASTM must be at 15
RICE. Method D6522-00 percent O2, dry
(2005),\a\ Method basis. Results of
320 of 40 CFR this test consist
part 63, appendix of the average of
A, or ASTM D6348- the three 1-hour
03. longer runs.
----------------------------------------------------------------------------------------------------------------
\a\ You may also use Methods 3A and 10 as options to ASTM-D6522-00 (2005). You may obtain a copy of ASTM-D6522-
00 (2005) from at least one of the following addresses: American Society for Testing and Materials, 100 Barr
Harbor Drive, West Conshohocken, PA 19428-2959, or University Microfilms International, 300 North Zeeb Road,
Ann Arbor, MI 48106. ASTM-D6522-00 (2005) may be used to test both CI and SI stationary RICE.
\b\ You may also use Method 320 of 40 CFR part 63, appendix A, or ASTM D6348-03.
[[Page 46]]
\c\ You may obtain a copy of ASTM-D6348-03 from at least one of the following addresses: American Society for
Testing and Materials, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, or University Microfilms
International, 300 North Zeeb Road, Ann Arbor, MI 48106.
[75 FR 51597, Aug. 20, 2010]
Sec. Table 5 to Subpart ZZZZ of Part 63--Initial Compliance With
Emission Limitations and Operating Limitations
As stated in Sec. Sec. 63.6612, 63.6625 and 63.6630, you must
initially comply with the emission and operating limitations as required
by the following:
------------------------------------------------------------------------
You have
For each . . . Complying with the demonstrated initial
requirement to . . . compliance if . . .
------------------------------------------------------------------------
1. New or reconstructed non- a. Reduce CO i. The average
emergency 2SLB stationary emissions and using reduction of
RICE 500 HP oxidation catalyst, emissions of CO
located at a major source and using a CPMS. determined from the
of HAP, new or initial performance
reconstructed non-emergency test achieves the
4SLB stationary RICE =250 HP located at a reduction; and
major source of HAP, non- ii. You have
emergency stationary CI installed a CPMS to
RICE 500 HP continuously
located at a major source monitor catalyst
of HAP, existing non- inlet temperature
emergency stationary CI according to the
RICE 500 HP requirements in
located at an area source Sec. 63.6625(b);
of HAP, and existing non- and
emergency 4SLB stationary iii. You have
RICE 500 HP recorded the
located at an area source catalyst pressure
of HAP that are operated drop and catalyst
more than 24 hours per inlet temperature
calendar year. during the initial
performance test.
2. Non-emergency stationary a. Limit the i. The average CO
CI RICE 500 HP concentration of concentration
located at a major source CO, using oxidation determined from the
of HAP, existing non- catalyst, and using initial performance
emergency stationary CI a CPMS. test is less than
RICE 500 HP or equal to the CO
located at an area source emission
of HAP, and existing non- limitation; and
emergency 4SLB stationary ii. You have
RICE 500 HP installed a CPMS to
located at an area source continuously
of HAP that are operated monitor catalyst
more than 24 hours per inlet temperature
calendar year. according to the
requirements in
Sec. 63.6625(b);
and
iii. You have
recorded the
catalyst pressure
drop and catalyst
inlet temperature
during the initial
performance test.
3. New or reconstructed non- a. Reduce CO i. The average
emergency 2SLB stationary emissions and not reduction of
RICE 500 HP using oxidation emissions of CO
located at a major source catalyst. determined from the
of HAP, new or initial performance
reconstructed non-emergency test achieves the
4SLB stationary RICE =250 HP located at a reduction; and
major source of HAP, non- ii. You have
emergency stationary CI installed a CPMS to
RICE 500 HP continuously
located at a major source monitor operating
of HAP, existing non- parameters approved
emergency stationary CI by the
RICE 500 HP Administrator (if
located at an area source any) according to
of HAP, and existing non- the requirements in
emergency 4SLB stationary Sec. 63.6625(b);
RICE 500 HP and
located at an area source iii. You have
of HAP that are operated recorded the
more than 24 hours per approved operating
calendar year. parameters (if any)
during the initial
performance test.
4. Non-emergency stationary a. Limit the i. The average CO
CI RICE 500 HP concentration of concentration
located at a major source CO, and not using determined from the
of HAP, existing non- oxidation catalyst. initial performance
emergency stationary CI test is less than
RICE 500 HP or equal to the CO
located at an area source emission
of HAP, and existing non- limitation; and
emergency 4SLB stationary ii. You have
RICE 500 HP installed a CPMS to
located at an area source continuously
of HAP that are operated monitor operating
more than 24 hours per parameters approved
calendar year. by the
Administrator (if
any) according to
the requirements in
Sec. 63.6625(b);
and
iii. You have
recorded the
approved operating
parameters (if any)
during the initial
performance test.
[[Page 47]]
5. New or reconstructed non- a. Reduce CO i. You have
emergency 2SLB stationary emissions, and installed a CEMS to
RICE 500 HP using a CEMS. continuously
located at a major source monitor CO and
of HAP, new or either O2 or CO2 at
reconstructed non-emergency both the inlet and
4SLB stationary RICE =250 HP located at a oxidation catalyst
major source of HAP, non- according to the
emergency stationary CI requirements in
RICE 500 HP Sec. 63.6625(a);
located at a major source and
of HAP, existing non- ii. You have
emergency stationary CI conducted a
RICE 500 HP performance
located at an area source evaluation of your
of HAP, and existing non- CEMS using PS 3 and
emergency 4SLB stationary 4A of 40 CFR part
RICE 500 HP 60, appendix B; and
located at an area source iii. The average
of HAP that are operated reduction of CO
more than 24 hours per calculated using
calendar year. Sec. 63.6620
equals or exceeds
the required
percent reduction.
The initial test
comprises the first
4-hour period after
successful
validation of the
CEMS. Compliance is
based on the
average percent
reduction achieved
during the 4-hour
period.
6. Non-emergency stationary a. Limit the i. You have
CI RICE 500 HP concentration of installed a CEMS to
located at a major source CO, and using a continuously
of HAP, existing non- CEMS. monitor CO and
emergency stationary CI either O2 or CO2 at
RICE 500 HP the outlet of the
located at an area source oxidation catalyst
of HAP, and existing non- according to the
emergency 4SLB stationary requirements in
RICE 500 HP Sec. 63.6625(a);
located at an area source and
of HAP that are operated ii. You have
more than 24 hours per conducted a
calendar year. performance
evaluation of your
CEMS using PS 3 and
4A of 40 CFR part
60, appendix B; and
iii. The average
concentration of CO
calculated using
Sec. 63.6620 is
less than or equal
to the CO emission
limitation. The
initial test
comprises the first
4-hour period after
successful
validation of the
CEMS. Compliance is
based on the
average
concentration
measured during the
4-hour period.
7. Non-emergency 4SRB a. Reduce i. The average
stationary RICE 500 HP located at a emissions and using emissions of
major source of HAP, and NSCR. formaldehyde
existing non-emergency 4SRB determined from the
stationary RICE 500 HP located at an test is equal to or
area source of HAP that are greater than the
operated more than 24 hours required
per calendar year. formaldehyde
percent reduction;
and
ii. You have
installed a CPMS to
continuously
monitor catalyst
inlet temperature
according to the
requirements in
Sec. 63.6625(b);
and
iii. You have
recorded the
catalyst pressure
drop and catalyst
inlet temperature
during the initial
performance test.
8. Non-emergency 4SRB a. Reduce i. The average
stationary RICE 500 HP located at a emissions and not emissions of
major source of HAP, and using NSCR. formaldehyde
existing non-emergency 4SRB determined from the
stationary RICE 500 HP located at an test is equal to or
area source of HAP that are greater than the
operated more than 24 hours required
per calendar year. formaldehyde
percent reduction;
and
ii. You have
installed a CPMS to
continuously
monitor operating
parameters approved
by the
Administrator (if
any) according to
the requirements in
Sec. 63.6625(b);
and
iii. You have
recorded the
approved operating
parameters (if any)
during the initial
performance test.
9. Existing non-emergency a. Limit the i. The average
4SRB stationary RICE 500 HP located at an formaldehyde and concentration
area source of HAP that are not using NSCR. determined from the
operated more than 24 hours initial performance
per calendar year. test is less than
or equal to the
formaldehyde
emission
limitation; and
ii. You have
installed a CPMS to
continuously
monitor operating
parameters approved
by the
Administrator (if
any) according to
the requirements in
Sec. 63.6625(b);
and
iii. You have
recorded the
approved operating
parameters (if any)
during the initial
performance test.
[[Page 48]]
10. New or reconstructed non- a. Limit the i. The average
emergency stationary RICE concentration of formaldehyde
500 HP located formaldehyde in the concentration,
at a major source of HAP, stationary RICE corrected to 15
new or reconstructed non- exhaust and using percent O2, dry
emergency 4SLB stationary oxidation catalyst basis, from the
RICE 250<=HP<=500 located or NSCR. three test runs is
at a major source of HAP, less than or equal
and existing non-emergency to the formaldehyde
4SRB stationary RICE 500 HP. limitation; and
ii. You have
installed a CPMS to
continuously
monitor catalyst
inlet temperature
according to the
requirements in
Sec. 63.6625(b);
and
iii. You have
recorded the
catalyst pressure
drop and catalyst
inlet temperature
during the initial
performance test.
11. New or reconstructed non- a. Limit the i. The average
emergency stationary RICE concentration of formaldehyde
500 HP located formaldehyde in the concentration,
at a major source of HAP, stationary RICE corrected to 15
new or reconstructed non- exhaust and not percent O2, dry
emergency 4SLB stationary using oxidation basis, from the
RICE 250<=HP<=500 located catalyst or NSCR. three test runs is
at a major source of HAP, less than or equal
and existing non-emergency to the formaldehyde
4SRB stationary RICE 500 HP. limitation; and
ii. You have
installed a CPMS to
continuously
monitor operating
parameters approved
by the
Administrator (if
any) according to
the requirements in
Sec. 63.6625(b);
and
iii. You have
recorded the
approved operating
parameters (if any)
during the initial
performance test.
12. Existing non-emergency a. Reduce CO or i. The average
stationary RICE formaldehyde reduction of
100<=HP<=500 located at a emissions. emissions of CO or
major source of HAP, and formaldehyde, as
existing non-emergency applicable
stationary CI RICE determined from the
300
Sec. Table 6 to Subpart ZZZZ of Part 63--Continuous Compliance With
Emission Limitations, Operating Limitations, Work Practices, and
Management Practices
As stated in Sec. 63.6640, you must continuously comply with the
emissions and operating limitations and work or management practices as
required by the following:
------------------------------------------------------------------------
You must demonstrate
Complying with the continuous
For each . . . requirement to . . . compliance by . . .
------------------------------------------------------------------------
1. New or reconstructed non- a. Reduce CO i. Conducting
emergency 2SLB stationary emissions and using semiannual
RICE 500 HP an oxidation performance tests
located at a major source catalyst, and using for CO to
of HAP, new or a CPMS. demonstrate that
reconstructed non-emergency the required CO
4SLB stationary RICE =250 HP located at a is achieved; \a\
major source of HAP, and and
new or reconstructed non- ii. Collecting the
emergency CI stationary catalyst inlet
RICE 500 HP temperature data
located at a major source according to Sec.
of HAP. 63.6625(b); and
iii. Reducing these
data to 4-hour
rolling averages;
and
iv. Maintaining the
4-hour rolling
averages within the
operating
limitations for the
catalyst inlet
temperature; and
v. Measuring the
pressure drop
across the catalyst
once per month and
demonstrating that
the pressure drop
across the catalyst
is within the
operating
limitation
established during
the performance
test.
[[Page 49]]
2. New or reconstructed non- a. Reduce CO i. Conducting
emergency 2SLB stationary emissions and not semiannual
RICE 500 HP using an oxidation performance tests
located at a major source catalyst, and using for CO to
of HAP, new or a CPMS. demonstrate that
reconstructed non-emergency the required CO
4SLB stationary RICE =250 HP located at a is achieved; \a\
major source of HAP, and and
new or reconstructed non- ii. Collecting the
emergency CI stationary approved operating
RICE 500 HP parameter (if any)
located at a major source data according to
of HAP. Sec. 63.6625(b);
and
iii. Reducing these
data to 4-hour
rolling averages;
and
iv. Maintaining the
4-hour rolling
averages within the
operating
limitations for the
operating
parameters
established during
the performance
test.
3. New or reconstructed non- a. Reduce CO i. Collecting the
emergency 2SLB stationary emissions or limit monitoring data
RICE 500 HP the concentration according to Sec.
located at a major source of CO in the 63.6625(a),
of HAP, new or stationary RICE reducing the
reconstructed non-emergency exhaust, and using measurements to 1-
4SLB stationary RICE =250 HP located at a calculating the
major source of HAP, new or percent reduction
reconstructed non-emergency or concentration of
stationary CI RICE 500 HP located at a according to Sec.
major source of HAP, 63.6620; and
existing non-emergency ii. Demonstrating
stationary CI RICE 500 HP, existing non- achieves the
emergency 4SLB stationary required percent
RICE 500 HP reduction of CO
located at an area source emissions over the
of HAP that are operated 4-hour averaging
more than 24 hours per period, or that the
calendar year. emission remain at
or below the CO
concentration
limit; and
iii. Conducting an
annual RATA of your
CEMS using PS 3 and
4A of 40 CFR part
60, appendix B, as
well as daily and
periodic data
quality checks in
accordance with 40
CFR part 60,
appendix F,
procedure 1.
4. Non-emergency 4SRB a. Reduce i. Collecting the
stationary RICE 500 HP located at a emissions and using temperature data
major source of HAP. NSCR. according to Sec.
63.6625(b); and
ii. Reducing these
data to 4-hour
rolling averages;
and
iii. Maintaining the
4-hour rolling
averages within the
operating
limitations for the
catalyst inlet
temperature; and
iv. Measuring the
pressure drop
across the catalyst
once per month and
demonstrating that
the pressure drop
across the catalyst
is within the
operating
limitation
established during
the performance
test.
5. Non-emergency 4SRB a. Reduce i. Collecting the
stationary RICE 500 HP located at a emissions and not parameter (if any)
major source of HAP. using NSCR. data according to
Sec. 63.6625(b);
and
ii. Reducing these
data to 4-hour
rolling averages;
and
iii. Maintaining the
4-hour rolling
averages within the
operating
limitations for the
operating
parameters
established during
the performance
test.
6. Non-emergency 4SRB a. Reduce Conducting
stationary RICE with a formaldehyde semiannual
brake HP =5,000 emissions. performance tests
located at a major source for formaldehyde to
of HAP. demonstrate that
the required
formaldehyde
percent reduction
is achieved.\a\
7. New or reconstructed non- a. Limit the i. Conducting
emergency stationary RICE concentration of semiannual
500 HP located formaldehyde in the performance tests
at a major source of HAP stationary RICE for formaldehyde to
and new or reconstructed exhaust and using demonstrate that
non-emergency 4SLB oxidation catalyst your emissions
stationary RICE 250 or NSCR. remain at or below
<=HP<=500 located at a the formaldehyde
major source of HAP. concentration
limit; \a\ and
ii. Collecting the
catalyst inlet
temperature data
according to Sec.
63.6625(b); and
iii. Reducing these
data to 4-hour
rolling averages;
and
iv. Maintaining the
4-hour rolling
averages within the
operating
limitations for the
catalyst inlet
temperature; and
[[Page 50]]
v. Measuring the
pressure drop
across the catalyst
once per month and
demonstrating that
the pressure drop
across the catalyst
is within the
operating
limitation
established during
the performance
test.
8. New or reconstructed non- a. Limit the i. Conducting
emergency stationary RICE concentration of semiannual
500 HP located formaldehyde in the performance tests
at a major source of HAP stationary RICE for formaldehyde to
and new or reconstructed exhaust and not demonstrate that
non-emergency 4SLB using oxidation your emissions
stationary RICE 250 catalyst or NSCR. remain at or below
<=HP<=500 located at a the formaldehyde
major source of HAP. concentration
limit; \a\ and
ii. Collecting the
approved operating
parameter (if any)
data according to
Sec. 63.6625(b);
and
iii. Reducing these
data to 4-hour
rolling averages;
and
iv. Maintaining the
4-hour rolling
averages within the
operating
limitations for the
operating
parameters
established during
the performance
test.
9. Existing emergency and a. Work or i. Operating and
black start stationary RICE Management maintaining the
<=500 HP located at a major practices. stationary RICE
source of HAP, existing non- according to the
emergency stationary RICE manufacturer's
<100 HP located at a major emission-related
source of HAP, existing operation and
emergency and black start maintenance
stationary RICE located at instructions; or
an area source of HAP, ii. Develop and
existing non-emergency follow your own
stationary CI RICE <=300 HP maintenance plan
located at an area source which must provide
of HAP, existing non- to the extent
emergency 2SLB stationary practicable for the
RICE located at an area maintenance and
source of HAP, existing non- operation of the
emergency landfill or engine in a manner
digester gas stationary SI consistent with
RICE located at an area good air pollution
source of HAP, existing non- control practice
emergency 4SLB and 4SRB for minimizing
stationary RICE <=500 HP emissions.
located at an area source
of HAP, existing non-
emergency 4SLB and 4SRB
stationary RICE 500 HP located at an
area source of HAP that
operate 24 hours or less
per calendar year.
10. Existing stationary CI a. Reduce CO or i. Conducting
RICE 500 HP that formaldehyde performance tests
are not limited use emissions, or limit every 8,760 hours
stationary RICE, and the concentration or 3 years,
existing 4SLB and 4SRB of formaldehyde or whichever comes
stationary RICE 500 HP located at an stationary RICE formaldehyde, as
area source of HAP that exhaust, and using appropriate, to
operate more than 24 hours oxidation catalyst demonstrate that
per calendar year and are or NSCR. the required CO or
not limited use stationary formaldehyde, as
RICE. appropriate,
percent reduction
is achieved or that
your emissions
remain at or below
the CO or
formaldehyde
concentration
limit; and
ii. Collecting the
catalyst inlet
temperature data
according to Sec.
63.6625(b); and
iii. Reducing these
data to 4-hour
rolling averages;
and
iv. Maintaining the
4-hour rolling
averages within the
operating
limitations for the
catalyst inlet
temperature; and
v. Measuring the
pressure drop
across the catalyst
once per month and
demonstrating that
the pressure drop
across the catalyst
is within the
operating
limitation
established during
the performance
test.
11. Existing stationary CI a. Reduce CO or i. Conducting
RICE 500 HP that formaldehyde performance tests
are not limited use emissions, or limit every 8,760 hours
stationary RICE, and the concentration or 3 years,
existing 4SLB and 4SRB of formaldehyde or whichever comes
stationary RICE 500 HP located at an stationary RICE formaldehyde, as
area source of HAP that exhaust, and not appropriate, to
operate more than 24 hours using oxidation demonstrate that
per calendar year and are catalyst or NSCR. the required CO or
not limited use stationary formaldehyde, as
RICE. appropriate,
percent reduction
is achieved or that
your emissions
remain at or below
the CO or
formaldehyde
concentration
limit; and
[[Page 51]]
ii. Collecting the
approved operating
parameter (if any)
data according to
Sec. 63.6625(b);
and
iii. Reducing these
data to 4-hour
rolling averages;
and
iv. Maintaining the
4-hour rolling
averages within the
operating
limitations for the
operating
parameters
established during
the performance
test.
12. Existing limited use CI a. Reduce CO or i. Conducting
stationary RICE 500 HP and existing emissions or limit every 8,760 hours
limited use 4SLB and 4SRB the concentration or 5 years,
stationary RICE 500 HP located at an CO in the first, for CO or
area source of HAP that stationary RICE formaldehyde, as
operate more than 24 hours exhaust, and using appropriate, to
per calendar year. an oxidation demonstrate that
catalyst or NSCR. the required CO or
formaldehyde, as
appropriate,
percent reduction
is achieved or that
your emissions
remain at or below
the CO or
formaldehyde
concentration
limit; and
ii. Collecting the
catalyst inlet
temperature data
according to Sec.
63.6625(b); and
iii. Reducing these
data to 4-hour
rolling averages;
and
iv. Maintaining the
4-hour rolling
averages within the
operating
limitations for the
catalyst inlet
temperature; and
v. Measuring the
pressure drop
across the catalyst
once per month and
demonstrating that
the pressure drop
across the catalyst
is within the
operating
limitation
established during
the performance
test.
13. Existing limited use CI a. Reduce CO or i. Conducting
stationary RICE 500 HP and existing emissions or limit every 8,760 hours
limited use 4SLB and 4SRB the concentration or 5 years,
stationary RICE 500 HP located at an CO in the first, for CO or
area source of HAP that stationary RICE formaldehyde, as
operate more than 24 hours exhaust, and not appropriate, to
per calendar year. using an oxidation demonstrate that
catalyst or NSCR. the required CO or
formaldehyde, as
appropriate,
percent reduction
is achieved or that
your emissions
remain at or below
the CO or
formaldehyde
concentration
limit; and
ii. Collecting the
approved operating
parameter (if any)
data according to
Sec. 63.6625(b);
and
iii. Reducing these
data to 4-hour
rolling averages;
and
iv. Maintaining the
4-hour rolling
averages within the
operating
limitations for the
operating
parameters
established during
the performance
test.
------------------------------------------------------------------------
\a\ After you have demonstrated compliance for two consecutive tests,
you may reduce the frequency of subsequent performance tests to
annually. If the results of any subsequent annual performance test
indicate the stationary RICE is not in compliance with the CO or
formaldehyde emission limitation, or you deviate from any of your
operating limitations, you must resume semiannual performance tests.
[76 FR 12870, Mar. 9, 2011]
Sec. Table 7 to Subpart ZZZZ of Part 63--Requirements for Reports
As stated in Sec. 63.6650, you must comply with the following
requirements for reports:
[[Page 52]]
----------------------------------------------------------------------------------------------------------------
The report must contain You must submit the
For each ... You must submit a ... ... report ...
----------------------------------------------------------------------------------------------------------------
1. Existing non-emergency, non- Compliance report........ a. If there are no i. Semiannually
black start stationary RICE 100 deviations from any according to the
<= HP <= 500 located at a major emission limitations or requirements in Sec.
source of HAP; existing non- operating limitations 63.6650(b)(1)-(5) for
emergency, non-black start that apply to you, a engines that are not
stationary CI RICE statement that there limited use stationary
500 HP located at a major source were no deviations from RICE subject to
of HAP; existing non-emergency the emission numerical emission
4SRB stationary RICE limitations or limitations; and
500 HP located at a major source operating limitations ii. Annually according
of HAP; existing non-emergency, during the reporting to the requirements in
non-black start stationary CI period. If there were Sec. 63.6650(b)(6)-
RICE 300 HP located no periods during which (9) for engines that
at an area source of HAP; the CMS, including CEMS are limited use
existing non-emergency, non- and CPMS, was out-of- stationary RICE subject
black start 4SLB and 4SRB control, as specified to numerical emission
stationary RICE 500 in Sec. 63.8(c)(7), a limitations.
HP located at an area source of statement that there i. Semiannually
HAP and operated more than 24 were not periods during according to the
hours per calendar year; new or which the CMS was out- requirements in Sec.
reconstructed non-emergency of-control during the 63.6650(b).
stationary RICE 500 reporting period; or. i. Semiannually
HP located at a major source of b. If you had a according to the
HAP; and new or reconstructed deviation from any requirements in Sec.
non-emergency 4SLB stationary emission limitation or 63.6650(b).
RICE 250 <= HP <= 500 located at operating limitation
a major source of HAP. during the reporting
period, the information
in Sec. 63.6650(d).
If there were periods
during which the CMS,
including CEMS and
CPMS, was out-of-
control, as specified
in Sec. 63.8(c)(7),
the information in Sec.
63.6650(e); or.
c. If you had a
malfunction during the
reporting period, the
information in Sec.
63.6650(c)(4).
2. New or reconstructed non- Report................... a. The fuel flow rate of i. Annually, according
emergency stationary RICE that each fuel and the to the requirements in
combusts landfill gas or heating values that Sec. 63.6650.
digester gas equivalent to 10 were used in your
percent or more of the gross calculations, and you
heat input on an annual basis. must demonstrate that
the percentage of heat
input provided by
landfill gas or
digester gas, is
equivalent to 10
percent or more of the
gross heat input on an
annual basis; and.
b. The operating limits i. See item 2.a.i.
provided in your
federally enforceable
permit, and any
deviations from these
limits; and.
c. Any problems or i. See item 2.a.i.
errors suspected with
the meters..
----------------------------------------------------------------------------------------------------------------
[[Page 53]]
[75 FR 51603, Aug. 20, 2010]
Sec. Table 8 to Subpart ZZZZ of Part 63--Applicability of General
Provisions to Subpart ZZZZ.
As stated in Sec. 63.6665, you must comply with the following
applicable general provisions.
----------------------------------------------------------------------------------------------------------------
General provisions citation Subject of citation Applies to subpart Explanation
----------------------------------------------------------------------------------------------------------------
Sec. 63.1....................... General applicability of Yes.
the General Provisions.
Sec. 63.2....................... Definitions............... Yes.................. Additional terms defined
in Sec. 63.6675.
Sec. 63.3....................... Units and abbreviations... Yes.
Sec. 63.4....................... Prohibited activities and Yes.
circumvention.
Sec. 63.5....................... Construction and Yes.
reconstruction.
Sec. 63.6(a).................... Applicability............. Yes.
Sec. 63.6(b)(1)-(4)............. Compliance dates for new Yes.
and reconstructed sources.
Sec. 63.6(b)(5)................. Notification.............. Yes.
Sec. 63.6(b)(6)................. [Reserved]
Sec. 63.6(b)(7)................. Compliance dates for new Yes.
and reconstructed area
sources that become major
sources.
Sec. 63.6(c)(1)-(2)............. Compliance dates for Yes.
existing sources.
Sec. 63.6(c)(3)-(4)............. [Reserved]
Sec. 63.6(c)(5)................. Compliance dates for Yes.
existing area sources
that become major sources.
Sec. 63.6(d).................... [Reserved]
Sec. 63.6(e).................... Operation and maintenance. No.
Sec. 63.6(f)(1)................. Applicability of standards No.
Sec. 63.6(f)(2)................. Methods for determining Yes.
compliance.
Sec. 63.6(f)(3)................. Finding of compliance..... Yes.
Sec. 63.6(g)(1)-(3)............. Use of alternate standard. Yes.
Sec. 63.6(h).................... Opacity and visible No................... Subpart ZZZZ does not
emission standards. contain opacity or
visible emission
standards.
Sec. 63.6(i).................... Compliance extension Yes.
procedures and criteria.
Sec. 63.6(j).................... Presidential compliance Yes.
exemption.
Sec. 63.7(a)(1)-(2)............. Performance test dates.... Yes.................. Subpart ZZZZ contains
performance test dates
at Sec. Sec. 63.6610,
63.6611, and 63.6612.
Sec. 63.7(a)(3)................. CAA section 114 authority. Yes.
Sec. 63.7(b)(1)................. Notification of Yes.................. Except that Sec.
performance test. 63.7(b)(1) only applies
as specified in Sec.
63.6645.
Sec. 63.7(b)(2)................. Notification of Yes.................. Except that Sec.
rescheduling. 63.7(b)(2) only applies
as specified in Sec.
63.6645.
Sec. 63.7(c).................... Quality assurance/test Yes.................. Except that Sec.
plan. 63.7(c) only applies as
specified in Sec.
63.6645.
Sec. 63.7(d).................... Testing facilities........ Yes.
Sec. 63.7(e)(1)................. Conditions for conducting No................... Subpart ZZZZ specifies
performance tests. conditions for
conducting performance
tests at Sec. 63.6620.
Sec. 63.7(e)(2)................. Conduct of performance Yes.................. Subpart ZZZZ specifies
tests and reduction of test methods at Sec.
data. 63.6620.
Sec. 63.7(e)(3)................. Test run duration......... Yes.
Sec. 63.7(e)(4)................. Administrator may require Yes.
other testing under
section 114 of the CAA.
Sec. 63.7(f).................... Alternative test method Yes.
provisions.
Sec. 63.7(g).................... Performance test data Yes.
analysis, recordkeeping,
and reporting.
Sec. 63.7(h).................... Waiver of tests........... Yes.
Sec. 63.8(a)(1)................. Applicability of Yes.................. Subpart ZZZZ contains
monitoring requirements. specific requirements
for monitoring at Sec.
63.6625.
Sec. 63.8(a)(2)................. Performance specifications Yes.
Sec. 63.8(a)(3)................. [Reserved]
Sec. 63.8(a)(4)................. Monitoring for control No.
devices.
Sec. 63.8(b)(1)................. Monitoring................ Yes.
Sec. 63.8(b)(2)-(3)............. Multiple effluents and Yes.
multiple monitoring
systems.
Sec. 63.8(c)(1)................. Monitoring system Yes.
operation and maintenance.
Sec. 63.8(c)(1)(i).............. Routine and predictable Yes.
SSM.
[[Page 54]]
Sec. 63.8(c)(1)(ii)............. SSM not in Startup Yes.
Shutdown Malfunction Plan.
Sec. 63.8(c)(1)(iii)............ Compliance with operation Yes.
and maintenance
requirements.
Sec. 63.8(c)(2)-(3)............. Monitoring system Yes.
installation.
Sec. 63.8(c)(4)................. Continuous monitoring Yes.................. Except that subpart ZZZZ
system (CMS) requirements. does not require
Continuous Opacity
Monitoring System
(COMS).
Sec. 63.8(c)(5)................. COMS minimum procedures... No................... Subpart ZZZZ does not
require COMS.
Sec. 63.8(c)(6)-(8)............. CMS requirements.......... Yes.................. Except that subpart ZZZZ
does not require COMS.
Sec. 63.8(d).................... CMS quality control....... Yes.
Sec. 63.8(e).................... CMS performance evaluation Yes.................. Except for Sec.
63.8(e)(5)(ii), which
applies to COMS.
Except that Sec.
63.8(e) only applies
as specified in Sec.
63.6645.
Sec. 63.8(f)(1)-(5)............. Alternative monitoring Yes.................. Except that Sec.
method. 63.8(f)(4) only applies
as specified in Sec.
63.6645.
Sec. 63.8(f)(6)................. Alternative to relative Yes.................. Except that Sec.
accuracy test. 63.8(f)(6) only applies
as specified in Sec.
63.6645.
Sec. 63.8(g).................... Data reduction............ Yes.................. Except that provisions
for COMS are not
applicable. Averaging
periods for
demonstrating compliance
are specified at Sec.
Sec. 63.6635 and
63.6640.
Sec. 63.9(a).................... Applicability and State Yes.
delegation of
notification requirements.
Sec. 63.9(b)(1)-(5)............. Initial notifications..... Yes.................. Except that Sec.
63.9(b)(3) is reserved.
Except that Sec.
63.9(b) only applies
as specified in Sec.
63.6645.
Sec. 63.9(c).................... Request for compliance Yes.................. Except that Sec.
extension. 63.9(c) only applies as
specified in Sec.
63.6645.
Sec. 63.9(d).................... Notification of special Yes.................. Except that Sec.
compliance requirements 63.9(d) only applies as
for new sources. specified in Sec.
63.6645.
Sec. 63.9(e).................... Notification of Yes.................. Except that Sec.
performance test. 63.9(e) only applies as
specified in Sec.
63.6645.
Sec. 63.9(f).................... Notification of visible No................... Subpart ZZZZ does not
emission (VE)/opacity contain opacity or VE
test. standards.
Sec. 63.9(g)(1)................. Notification of Yes.................. Except that Sec.
performance evaluation. 63.9(g) only applies as
specified in Sec.
63.6645.
Sec. 63.9(g)(2)................. Notification of use of No................... Subpart ZZZZ does not
COMS data. contain opacity or VE
standards.
Sec. 63.9(g)(3)................. Notification that Yes.................. If alternative is in use.
criterion for alternative
to RATA is exceeded.
Except that Sec.
63.9(g) only applies
as specified in Sec.
63.6645.
Sec. 63.9(h)(1)-(6)............. Notification of compliance Yes.................. Except that notifications
status. for sources using a CEMS
are due 30 days after
completion of
performance evaluations.
Sec. 63.9(h)(4) is
reserved.
Except that Sec.
63.9(h) only applies as
specified in Sec.
63.6645.
Sec. 63.9(i).................... Adjustment of submittal Yes.
deadlines.
Sec. 63.9(j).................... Change in previous Yes.
information.
Sec. 63.10(a)................... Administrative provisions Yes.
for recordkeeping/
reporting.
Sec. 63.10(b)(1)................ Record retention.......... Yes.
Sec. 63.10(b)(2)(i)-(v)......... Records related to SSM.... No.
Sec. 63.10(b)(2)(vi)-(xi)....... Records................... Yes.
Sec. 63.10(b)(2)(xii)........... Record when under waiver.. Yes.
Sec. 63.10(b)(2)(xiii).......... Records when using Yes.................. For CO standard if using
alternative to RATA. RATA alternative.
[[Page 55]]
Sec. 63.10(b)(2)(xiv)........... Records of supporting Yes.
documentation.
Sec. 63.10(b)(3)................ Records of applicability Yes.
determination.
Sec. 63.10(c)................... Additional records for Yes.................. Except that Sec.
sources using CEMS. 63.10(c)(2)-(4) and (9)
are reserved.
Sec. 63.10(d)(1)................ General reporting Yes.
requirements.
Sec. 63.10(d)(2)................ Report of performance test Yes.
results.
Sec. 63.10(d)(3)................ Reporting opacity or VE No................... Subpart ZZZZ does not
observations. contain opacity or VE
standards.
Sec. 63.10(d)(4)................ Progress reports.......... Yes.
Sec. 63.10(d)(5)................ Startup, shutdown, and No.
malfunction reports.
Sec. 63.10(e)(1) and (2)(i)..... Additional CMS Reports.... Yes.
Sec. 63.10(e)(2)(ii)............ COMS-related report....... No................... Subpart ZZZZ does not
require COMS.
Sec. 63.10(e)(3)................ Excess emission and Yes.................. Except that Sec.
parameter exceedances 63.10(e)(3)(i) (C) is
reports. reserved.
Sec. 63.10(e)(4)................ Reporting COMS data....... No................... Subpart ZZZZ does not
require COMS.
Sec. 63.10(f)................... Waiver for recordkeeping/ Yes.
reporting.
Sec. 63.11...................... Flares.................... No.
Sec. 63.12...................... State authority and Yes.
delegations.
Sec. 63.13...................... Addresses................. Yes.
Sec. 63.14...................... Incorporation by reference Yes.
Sec. 63.15...................... Availability of Yes. .........................
information.
----------------------------------------------------------------------------------------------------------------
[75 FR 9688, Mar. 3, 2010]
Subpart AAAAA_National Emission Standards for Hazardous Air Pollutants
for Lime Manufacturing Plants
Source: 69 FR 416, Jan. 5, 2004, unless otherwise noted.
What This Subpart Covers
Sec. 63.7080 What is the purpose of this subpart?
This subpart establishes national emission standards for hazardous
air pollutants (NESHAP) for lime manufacturing plants. This subpart also
establishes requirements to demonstrate initial and continuous
compliance with the emission limitations.
Sec. 63.7081 Am I subject to this subpart?
(a) You are subject to this subpart if you own or operate a lime
manufacturing plant (LMP) that is a major source, or that is located at,
or is part of, a major source of hazardous air pollutant (HAP)
emissions, unless the LMP is located at a kraft pulp mill, soda pulp
mill, sulfite pulp mill, beet sugar manufacturing plant, or only
processes sludge containing calcium carbonate from water softening
processes.
(1) An LMP is an establishment engaged in the manufacture of lime
product (calcium oxide, calcium oxide with magnesium oxide, or dead
burned dolomite) by calcination of limestone, dolomite, shells or other
calcareous substances.
(2) A major source of HAP is a plant site that emits or has the
potential to emit any single HAP at a rate of 9.07 megagrams (10 tons)
or more per year or any combination of HAP at a rate of 22.68 megagrams
(25 tons) or more per year from all emission sources at the plant site.
(b) [Reserved]
Sec. 63.7082 What parts of my plant does this subpart cover?
(a) This subpart applies to each existing or new lime kiln(s) and
their associated cooler(s), and processed stone handling (PSH)
operations system(s) located at an LMP that is a major source.
(b) A new lime kiln is a lime kiln, and (if applicable) its
associated lime cooler, for which construction or reconstruction began
after December 20, 2002, if you met the applicability criteria in Sec.
63.7081 at the time you began construction or reconstruction.
(c) A new PSH operations system is the equipment in paragraph (g) of
this
[[Page 56]]
section, for which construction or reconstruction began after December
20, 2002, if you met the applicability criteria in Sec. 63.7081 at the
time you began construction or reconstruction.
(d) A lime kiln or PSH operations system is reconstructed if it
meets the criteria for reconstruction defined in Sec. 63.2.
(e) An existing lime kiln is any lime kiln, and (if applicable) its
associated lime cooler, that does not meet the definition of a new kiln
of paragraph (b) of this section.
(f) An existing PSH operations system is any PHS operations system
that does not meet the definition of a new PSH operations system in
paragraph (c) of this section.
(g) A PSH operations system includes all equipment associated with
PSH operations beginning at the processed stone storage bin(s) or open
storage pile(s) and ending where the processed stone is fed into the
kiln. It includes man-made processed stone storage bins (but not open
processed stone storage piles), conveying system transfer points, bulk
loading or unloading systems, screening operations, surge bins, bucket
elevators, and belt conveyors. No other materials processing operations
are subject to this subpart.
(h) Nuisance dust collectors on lime coolers are part of the lime
materials processing operations and are not covered by this subpart.
(i) Lime hydrators are not subject to this subpart.
(j) Open material storage piles are not subject to this subpart.
Sec. 63.7083 When do I have to comply with this subpart?
(a) If you have a new affected source, you must comply with this
subpart according to paragraphs (a)(1) and (2) of this section.
(1) If you start up your affected source before January 5, 2004, you
must comply with the emission limitations no later than January 5, 2004,
and you must have completed all applicable performance tests no later
than July 5, 2004.
(2) If you start up your affected source after January 5, 2004, then
you must comply with the emission limitations for new affected sources
upon startup of your affected source and you must have completed all
applicable performance tests no later than 180 days after startup.
(b) If you have an existing affected source, you must comply with
the applicable emission limitations for the existing affected source,
and you must have completed all applicable performance tests no later
than January 5, 2007.
(c) If you have an LMP that is an area source that increases its
emissions or its potential to emit such that it becomes a major source
of HAP, the deadlines specified in paragraphs (c)(1) and (2) of this
section apply.
(1) New affected sources at your LMP you must be in compliance with
this subpart upon startup.
(2) Existing affected sources at your LMP must be in compliance with
this subpart within 3 years after your source becomes a major source of
HAP.
(d) You must meet the notification requirements in Sec. 63.7130
according to the schedule in Sec. 63.7130 and in subpart A of this
part. Some of the notifications must be submitted before you are
required to comply with the emission limitations in this subpart.
Emission Limitations
Sec. 63.7090 What emission limitations must I meet?
(a) You must meet each emission limit in Table 1 to this subpart
that applies to you.
(b) You must meet each operating limit in Table 2 to this subpart
that applies to you.
General Compliance Requirements
Sec. 63.7100 What are my general requirements for complying with this
subpart?
(a) After your initial compliance date, you must be in compliance
with the emission limitations (including operating limits) in this
subpart at all times, except during periods of startup, shutdown, and
malfunction.
(b) You must be in compliance with the opacity and visible emission
(VE) limits in this subpart during the times specified in Sec.
63.6(h)(1).
[[Page 57]]
(c) You must always operate and maintain your affected source,
including air pollution control and monitoring equipment, according to
the provisions in Sec. 63.6(e)(1)(i).
(d) You must prepare and implement for each LMP, a written
operations, maintenance, and monitoring (OM&M) plan. You must submit the
plan to the applicable permitting authority for review and approval as
part of the application for a 40 CFR part 70 or 40 CFR part 71 permit.
Any subsequent changes to the plan must be submitted to the applicable
permitting authority for review and approval. Pending approval by the
applicable permitting authority of an initial or amended plan, you must
comply with the provisions of the submitted plan. Each plan must contain
the following information:
(1) Process and control device parameters to be monitored to
determine compliance, along with established operating limits or ranges,
as applicable, for each emission unit.
(2) A monitoring schedule for each emission unit.
(3) Procedures for the proper operation and maintenance of each
emission unit and each air pollution control device used to meet the
applicable emission limitations and operating limits in Tables 1 and 2
to this subpart, respectively.
(4) Procedures for the proper installation, operation, and
maintenance of monitoring devices or systems used to determine
compliance, including:
(i) Calibration and certification of accuracy of each monitoring
device;
(ii) Performance and equipment specifications for the sample
interface, parametric signal analyzer, and the data collection and
reduction systems;
(iii) Ongoing operation and maintenance procedures in accordance
with the general requirements of Sec. 63.8(c)(1), (3), and (4)(ii); and
(iv) Ongoing data quality assurance procedures in accordance with
the general requirements of Sec. 63.8(d).
(5) Procedures for monitoring process and control device parameters.
(6) Corrective actions to be taken when process or operating
parameters or add-on control device parameters deviate from the
operating limits specified in Table 2 to this subpart, including:
(i) Procedures to determine and record the cause of a deviation or
excursion, and the time the deviation or excursion began and ended; and
(ii) Procedures for recording the corrective action taken, the time
corrective action was initiated, and the time and date the corrective
action was completed.
(7) A maintenance schedule for each emission unit and control device
that is consistent with the manufacturer's instructions and
recommendations for routine and long-term maintenance.
(e) You must develop a written startup, shutdown, and malfunction
plan (SSMP) according to the provisions in Sec. 63.6(e)(3).
[69 FR 416, Jan. 5, 2004, as amended at 71 FR 20467, Apr. 20, 2006]
Testing and Initial Compliance Requirements
Sec. 63.7110 By what date must I conduct performance tests and other initial
compliance demonstrations?
(a) If you have an existing affected source, you must complete all
applicable performance tests within January 5, 2007, according to the
provisions in Sec. Sec. 63.7(a)(2) and 63.7114.
(b) If you have a new affected source, and commenced construction or
reconstruction between December 20, 2002, and January 5, 2004, you must
demonstrate initial compliance with either the proposed emission
limitation or the promulgated emission limitation no later than 180
calendar days after January 5, 2004 or within 180 calendar days after
startup of the source, whichever is later, according to Sec. Sec.
63.7(a)(2)(ix) and 63.7114.
(c) If you commenced construction or reconstruction between December
20, 2002, and January 5, 2004, and you chose to comply with the proposed
emission limitation when demonstrating initial compliance, you must
conduct a demonstration of compliance with the promulgated emission
limitation within January 5, 2007 or after startup of the source,
whichever is later, according to Sec. Sec. 63.7(a)(2)(ix) and 63.7114.
(d) For each initial compliance requirement in Table 3 to this
subpart
[[Page 58]]
that applies to you where the monitoring averaging period is 3 hours,
the 3-hour period for demonstrating continuous compliance for emission
units within existing affected sources at LMP begins at 12:01 a.m. on
the compliance date for existing affected sources, that is, the day
following completion of the initial compliance demonstration, and ends
at 3:01 a.m. on the same day.
(e) For each initial compliance requirement in Table 3 to this
subpart that applies to you where the monitoring averaging period is 3
hours, the 3-hour period for demonstrating continuous compliance for
emission units within new or reconstructed affected sources at LMP
begins at 12:01 a.m. on the day following completion of the initial
compliance demonstration, as required in paragraphs (b) and (c) of this
section, and ends at 3:01 a.m. on the same day.
Sec. 63.7111 When must I conduct subsequent performance tests?
You must conduct a performance test within 5 years following the
initial performance test and within 5 years following each subsequent
performance test thereafter.
Sec. 63.7112 What performance tests, design evaluations, and other procedures
must I use?
(a) You must conduct each performance test in Table 4 to this
subpart that applies to you.
(b) Each performance test must be conducted according to the
requirements in Sec. 63.7(e)(1) and under the specific conditions
specified in Table 4 to this subpart.
(c) You may not conduct performance tests during periods of startup,
shutdown, or malfunction, as specified in Sec. 63.7(e)(1).
(d) Except for opacity and VE observations, you must conduct three
separate test runs for each performance test required in this section,
as specified in Sec. 63.7(e)(3). Each test run must last at least 1
hour.
(e) The emission rate of particulate matter (PM) from each lime kiln
(and each lime cooler if there is a separate exhaust to the atmosphere
from the lime cooler) must be computed for each run using Equation 1 of
this section:
[GRAPHIC] [TIFF OMITTED] TR05JA04.000
Where:
E = Emission rate of PM, pounds per ton (lb/ton) of stone feed.
Ck = Concentration of PM in the kiln effluent, grain/dry
standard cubic feet (gr/dscf).
Qk = Volumetric flow rate of kiln effluent gas, dry standard
cubic feet per hour (dscf/hr).
Cc = Concentration of PM in the cooler effluent, grain/dscf.
This value is zero if there is not a separate cooler exhaust to the
atmosphere.
Qc = Volumetric flow rate of cooler effluent gas, dscf/hr.
This value is zero if there is not a separate cooler exhaust to the
atmosphere.
P = Stone feed rate, tons per hour (ton/hr).
K = Conversion factor, 7000 grains per pound (grains/lb).
(f)(1) If you choose to meet a weighted average emission limit as
specified in item 4 of Table 1 to this subpart, you must calculate a
combined particulate emission rate from all kilns and coolers within
your LMP using Equation 2 of this section:
[GRAPHIC] [TIFF OMITTED] TR05JA04.001
Where:
ET = Emission rate of PM from all kilns and coolers, lb/ton
of stone feed.
Ei = Emission rate of PM from kiln i, or from kiln/cooler
combination i, lb/ton of stone feed.
Pi = Stone feed rate to kiln i, ton/hr.
n = Number of kilns you wish to include in averaging.
(2) You do not have to include every kiln in this calculation, only
include kilns you wish to average. Kilns that have a PM emission limit
of 0.60 lb/tsf are ineligible for any averaging.
(g) The weighted average PM emission limit from all kilns and
coolers for which you are averaging must be calculated using Equation 3
of this section:
[GRAPHIC] [TIFF OMITTED] TR05JA04.002
Where:
ETN = Weighted average PM emission limit for all kilns and
coolers being included in averaging at the LMP, lb/ton of stone feed.
[[Page 59]]
Ej = PM emission limit (0.10 or 0.12) for kiln j, or for
kiln/cooler combination j, lb/ton of stone feed.
Pj = Stone feed rate to kiln j, ton/hr.
m = Number of kilns and kiln/cooler combinations you are averaging at
your LMP. You must include the same kilns in the calculation of
ET and ETN. Kilns that have a PM emission limit of
0.60 lb/tsf are ineligible for any averaging.
(h) Performance test results must be documented in complete test
reports that contain the information required by paragraphs (h)(1)
through (10) of this section, as well as all other relevant information.
The plan to be followed during testing must be made available to the
Administrator at least 60 days prior to testing.
(1) A brief description of the process and the air pollution control
system;
(2) Sampling location description(s);
(3) A description of sampling and analytical procedures and any
modifications to standard procedures;
(4) Test results, including opacity;
(5) Quality assurance procedures and results;
(6) Records of operating conditions during the test, preparation of
standards, and calibration procedures;
(7) Raw data sheets for field sampling and field and laboratory
analyses;
(8) Documentation of calculations;
(9) All data recorded and used to establish operating limits; and
(10) Any other information required by the test method.
(i) [Reserved]
(j) You must establish any applicable 3-hour block average operating
limit indicated in Table 2 to this subpart according to the applicable
requirements in Table 3 to this subpart and paragraphs (j)(1) through
(4) of this section.
(1) Continuously record the parameter during the PM performance test
and include the parameter record(s) in the performance test report.
(2) Determine the average parameter value for each 15-minute period
of each test run.
(3) Calculate the test run average for the parameter by taking the
average of all the 15-minute parameter values for the run.
(4) Calculate the 3-hour operating limit by taking the average of
the three test run averages.
(k) For each building enclosing any PSH operations that is subject
to a VE limit, you must conduct a VE check according to item 18 in Table
4 to this subpart, and in accordance with paragraphs (k)(1) through (3)
of this section.
(1) Conduct visual inspections that consist of a visual survey of
the building over the test period to identify if there are VE, other
than condensed water vapor.
(2) Select a position at least 15 but not more 1,320 feet from each
side of the building with the sun or other light source generally at
your back.
(3) The observer conducting the VE checks need not be certified to
conduct EPA Method 9 in appendix A to part 60 of this chapter, but must
meet the training requirements as described in EPA Method 22 in appendix
A to part 60 of this chapter.
(l) When determining compliance with the opacity standards for
fugitive emissions from PSH operations in item 7 of Table 1 to this
subpart, you must conduct EPA Method 9 in appendix A to part 60 of this
chapter according to item 17 in Table 4 to this subpart, and in
accordance with paragraphs (l)(1) through (3) of this section.
(1) The minimum distance between the observer and the emission
source shall be 4.57 meters (15 feet).
(2) The observer shall, when possible, select a position that
minimizes interference from other fugitive emission sources (e.g., road
dust). The required observer position relative to the sun must be
followed.
(3) If you use wet dust suppression to control PM from PSH
operations, a visible mist is sometimes generated by the spray. The
water mist must not be confused with particulate matter emissions and is
not to be considered VE. When a water mist of this nature is present,
you must observe emissions at a point in the plume where the mist is no
longer visible.
Sec. 63.7113 What are my monitoring installation, operation, and maintenance
requirements?
(a) You must install, operate, and maintain each continuous
parameter monitoring system (CPMS) according to your OM&M plan required
by
[[Page 60]]
Sec. 63.7100(d) and paragraphs (a)(1) through (5) of this section, and
you must install, operate, and maintain each continuous opacity
monitoring system (COMS) as required by paragraph (g) of this section
(1) The CPMS must complete a minimum of one cycle of operation for
each successive 15-minute period.
(2) To calculate a valid hourly value, you must have at least four
equally spaced data values (or at least two, if that condition is
included to allow for periodic calibration checks) for that hour from a
CPMS that is not out of control according your OM&M plan, and use all
valid data.
(3) To calculate the average for each 3-hour block averaging period,
you must use all valid data, and you must have at least 66 percent of
the hourly averages for that period using only hourly average values
that are based on valid data (i.e., not from out-of-control periods).
(4) You must conduct a performance evaluation of each CPMS in
accordance with your OM&M plan.
(5) You must continuously operate and maintain the CPMS according to
the OM&M plan, including, but not limited to, maintaining necessary
parts for routine repairs of the monitoring equipment.
(b) For each flow measurement device, you must meet the requirements
in paragraphs (a)(1) through (5) and (b)(1) through (4) of this section.
(1) Use a flow sensor with a minimum tolerance of 2 percent of the
flow rate.
(2) Reduce swirling flow or abnormal velocity distributions due to
upstream and downstream disturbances.
(3) Conduct a flow sensor calibration check at least semiannually.
(4) At least monthly, inspect all components for integrity, all
electrical connections for continuity, and all mechanical connections
for leakage.
(c) For each pressure measurement device, you must meet the
requirements in paragraphs (a)(1) through (5) and (c)(1) through (7) of
this section.
(1) Locate the pressure sensor(s) in or as close to as possible a
position that provides a representative measurement of the pressure.
(2) Minimize or eliminate pulsating pressure, vibration, and
internal and external corrosion.
(3) Use a gauge with a minimum tolerance of 0.5 inch of water or a
transducer with a minimum tolerance of 1 percent of the pressure range.
(4) Check pressure tap pluggage daily.
(5) Using a manometer, check gauge calibration quarterly and
transducer calibration monthly.
(6) Conduct calibration checks any time the sensor exceeds the
manufacturer's specified maximum operating pressure range or install a
new pressure sensor.
(7) At least monthly, inspect all components for integrity, all
electrical connections for continuity, and all mechanical connections
for leakage.
(d) For each bag leak detection system (BLDS), you must meet any
applicable requirements in paragraphs (a)(1) through (5) and (d)(1)
through (8) of this section.
(1) The BLDS must be certified by the manufacturer to be capable of
detecting PM emissions at concentrations of 10 milligrams per actual
cubic meter (0.0044 grains per actual cubic foot) or less.
(2) The sensor on the BLDS must provide output of relative PM
emissions.
(3) The BLDS must have an alarm that will sound automatically when
it detects an increase in relative PM emissions greater than a preset
level.
(4) The alarm must be located in an area where appropriate plant
personnel will be able to hear it.
(5) For a positive-pressure fabric filter (FF), each compartment or
cell must have a bag leak detector (BLD). For a negative-pressure or
induced-air FF, the BLD must be installed downstream of the FF. If
multiple BLD are required (for either type of FF), the detectors may
share the system instrumentation and alarm.
(6) Bag leak detection systems must be installed, operated,
adjusted, and maintained according to the manufacturer's written
specifications and recommendations. Standard operating procedures must
be incorporated into the OM&M plan.
[[Page 61]]
(7) At a minimum, initial adjustment of the system must consist of
establishing the baseline output in both of the following ways:
(i) Adjust the range and the averaging period of the device.
(ii) Establish the alarm set points and the alarm delay time.
(8) After initial adjustment, the range, averaging period, alarm set
points, or alarm delay time may not be adjusted except as specified in
the OM&M plan required by Sec. 63.7100(d). In no event may the range be
increased by more than 100 percent or decreased by more than 50 percent
over a 365-day period unless a responsible official, as defined in Sec.
63.2, certifies in writing to the Administrator that the FF has been
inspected and found to be in good operating condition.
(e) For each PM detector, you must meet any applicable requirements
in paragraphs (a)(1) through (5) and (e)(1) through (8) of this section.
(1) The PM detector must be certified by the manufacturer to be
capable of detecting PM emissions at concentrations of 10 milligrams per
actual cubic meter (0.0044 grains per actual cubic foot) or less.
(2) The sensor on the PM detector must provide output of relative PM
emissions.
(3) The PM detector must have an alarm that will sound automatically
when it detects an increase in relative PM emissions greater than a
preset level.
(4) The alarm must be located in an area where appropriate plant
personnel will be able to hear it.
(5) For a positive-pressure electrostatic precipitator (ESP), each
compartment must have a PM detector. For a negative-pressure or induced-
air ESP, the PM detector must be installed downstream of the ESP. If
multiple PM detectors are required (for either type of ESP), the
detectors may share the system instrumentation and alarm.
(6) Particulate matter detectors must be installed, operated,
adjusted, and maintained according to the manufacturer's written
specifications and recommendations. Standard operating procedures must
be incorporated into the OM&M plan.
(7) At a minimum, initial adjustment of the system must consist of
establishing the baseline output in both of the following ways:
(i) Adjust the range and the averaging period of the device.
(ii) Establish the alarm set points and the alarm delay time.
(8) After initial adjustment, the range, averaging period, alarm set
points, or alarm delay time may not be adjusted except as specified in
the OM&M plan required by Sec. 63.7100(d). In no event may the range be
increased by more than 100 percent or decreased by more than 50 percent
over a 365-day period unless a responsible official as defined in Sec.
63.2 certifies in writing to the Administrator that the ESP has been
inspected and found to be in good operating condition.
(f) For each emission unit equipped with an add-on air pollution
control device, you must inspect each capture/collection and closed vent
system at least once each calendar year to ensure that each system is
operating in accordance with the operating requirements in item 6 of
Table 2 to this subpart and record the results of each inspection.
(g) For each COMS used to monitor an add-on air pollution control
device, you must meet the requirements in paragraphs (g)(1) and (2) of
this section.
(1) Install the COMS at the outlet of the control device.
(2) Install, maintain, calibrate, and operate the COMS as required
by 40 CFR part 63, subpart A, General Provisions and according to
Performance Specification (PS)-1 of appendix B to part 60 of this
chapter. Facilities that operate COMS installed on or before February 6,
2001, may continue to meet the requirements in effect at the time of
COMS installation unless specifically required to re-certify the COMS by
their permitting authority.
Sec. 63.7114 How do I demonstrate initial compliance with the emission
limitations standard?
(a) You must demonstrate initial compliance with each emission limit
in Table 1 to this subpart that applies to you, according to Table 3 to
this subpart. For existing lime kilns and their associated coolers, you
may perform
[[Page 62]]
VE measurements in accordance with EPA Method 9 of appendix A to part 60
in lieu of installing a COMS or PM detector if any of the conditions in
paragraphs (a)(1) through (3) of this section exist:
(1) You use a FF for PM control, and the FF is under positive
pressure and has multiple stacks; or
(2) The control device exhausts through a monovent; or
(3) The installation of a COMS in accordance with PS-1 of appendix B
to part 60 is infeasible.
(b) You must establish each site-specific operating limit in Table 2
to this subpart that applies to you according to the requirements in
Sec. 63.7112(j) and Table 4 to this subpart. Alternative parameters may
be monitored if approval is obtained according to the procedures in
Sec. 63.8(f)
(c) You must submit the Notification of Compliance Status containing
the results of the initial compliance demonstration according to the
requirements in Sec. 63.7130(e).
Continuous Compliance Requirements
Sec. 63.7120 How do I monitor and collect data to demonstrate continuous
compliance?
(a) You must monitor and collect data according to this section.
(b) Except for monitor malfunctions, associated repairs, required
quality assurance or control activities (including, as applicable,
calibration checks and required zero adjustments), and except for PSH
operations subject to monthly VE testing, you must monitor continuously
(or collect data at all required intervals) at all times that the
emission unit is operating.
(c) Data recorded during the conditions described in paragraphs
(c)(1) through (3) of this section may not be used either in data
averages or calculations of emission or operating limits; or in
fulfilling a minimum data availability requirement. You must use all the
data collected during all other periods in assessing the operation of
the control device and associated control system.
(1) Monitoring system breakdowns, repairs, preventive maintenance,
calibration checks, and zero (low-level) and high-level adjustments;
(2) Periods of non-operation of the process unit (or portion
thereof), resulting in cessation of the emissions to which the
monitoring applies; and
(3) Start-ups, shutdowns, and malfunctions.
Sec. 63.7121 How do I demonstrate continuous compliance with the emission
limitations standard?
(a) You must demonstrate continuous compliance with each emission
limitation in Tables 1 and 2 to this subpart that applies to you
according to the methods specified in Tables 5 and 6 to this subpart.
(b) You must report each instance in which you did not meet each
operating limit, opacity limit, and VE limit in Tables 2 and 6 to this
subpart that applies to you. This includes periods of startup, shutdown,
and malfunction. These instances are deviations from the emission
limitations in this subpart. These deviations must be reported according
to the requirements in Sec. 63.7131.
(c) [Reserved]
(d) Consistent with Sec. Sec. 63.6(e) and 63.7(e)(1), deviations
that occur during a period of startup, shutdown, or malfunction are not
violations if you demonstrate to the Administrator's satisfaction that
you were operating in accordance with Sec. 63.6(e)(1). The
Administrator will determine whether deviations that occur during a
period of startup, shutdown, or malfunction are violations, according to
the provisions in Sec. 63.6(e).
(e) For each PSH operation subject to an opacity limit as specified
in Table 1 to this subpart, and any vents from buildings subject to an
opacity limit, you must conduct a VE check according to item 1 in Table
6 to this subpart, and as follows:
(1) Conduct visual inspections that consist of a visual survey of
each stack or process emission point over the test period to identify if
there are VE, other than condensed water vapor.
(2) Select a position at least 15 but not more 1,320 feet from the
affected emission point with the sun or other light source generally at
your back.
(3) The observer conducting the VE checks need not be certified to
conduct EPA Method 9 in appendix A to part 60
[[Page 63]]
of this chapter, but must meet the training requirements as described in
EPA Method 22 of appendix A to part 60 of this chapter.
(f) For existing lime kilns and their associated coolers, you may
perform VE measurements in accordance with EPA Method 9 of appendix A to
part 60 in lieu of installing a COMS or PM detector if any of the
conditions in paragraphs (f)(1) or (3) of this section exist:
(1) You use a FF for PM control, and the FF is under positive
pressure and has multiple stacks; or
(2) The control device exhausts through a monovent; or
(3) The installation of a COMS in accordance with PS-1 of appendix B
to part 60 is infeasible.
[69 FR 416, Jan. 5, 2004, as amended at 71 FR 20467, Apr. 20, 2006]
Notification, Reports, and Records
Sec. 63.7130 What notifications must I submit and when?
(a) You must submit all of the notifications in Sec. Sec.
63.6(h)(4) and (5); 63.7(b) and (c); 63.8(e); (f)(4) and (6); and 63.9
(a) through (j) that apply to you, by the dates specified.
(b) As specified in Sec. 63.9(b)(2), if you start up your affected
source before January 5, 2004, you must submit an initial notification
not later than 120 calendar days after January 5, 2004.
(c) If you startup your new or reconstructed affected source on or
after January 5, 2004, you must submit an initial notification not later
than 120 calendar days after you start up your affected source.
(d) If you are required to conduct a performance test, you must
submit a notification of intent to conduct a performance test at least
60 calendar days before the performance test is scheduled to begin, as
required in Sec. 63.7(b)(1).
(e) If you are required to conduct a performance test, design
evaluation, opacity observation, VE observation, or other initial
compliance demonstration as specified in Table 3 or 4 to this subpart,
you must submit a Notification of Compliance Status according to Sec.
63.9(h)(2)(ii).
(1) For each initial compliance demonstration required in Table 3 to
this subpart that does not include a performance test, you must submit
the Notification of Compliance Status before the close of business on
the 30th calendar day following the completion of the initial compliance
demonstration.
(2) For each compliance demonstration required in Table 5 to this
subpart that includes a performance test conducted according to the
requirements in Table 4 to this subpart, you must submit the
Notification of Compliance Status, including the performance test
results, before the close of business on the 60th calendar day following
the completion of the performance test according to Sec. 63.10(d)(2).
Sec. 63.7131 What reports must I submit and when?
(a) You must submit each report listed in Table 7 to this subpart
that applies to you.
(b) Unless the Administrator has approved a different schedule for
submission of reports under Sec. 63.10(a), you must submit each report
by the date specified in Table 7 to this subpart and according to the
requirements in paragraphs (b)(1) through (5) of this section:
(1) The first compliance report must cover the period beginning on
the compliance date that is specified for your affected source in Sec.
63.7083 and ending on June 30 or December 31, whichever date is the
first date following the end of the first half calendar year after the
compliance date that is specified for your source in Sec. 63.7083.
(2) The first compliance report must be postmarked or delivered no
later than July 31 or January 31, whichever date follows the end of the
first half calendar year after the compliance date that is specified for
your affected source in Sec. 63.7083.
(3) Each subsequent compliance report must cover the semiannual
reporting period from January 1 through June 30 or the semiannual
reporting period from July 1 through December 31.
(4) Each subsequent compliance report must be postmarked or
delivered no later than July 31 or January 31, whichever date is the
first date following the end of the semiannual reporting period.
[[Page 64]]
(5) For each affected source that is subject to permitting
regulations pursuant to part 70 or part 71 of this chapter, if the
permitting authority has established dates for submitting semiannual
reports pursuant to Sec. Sec. 70.6(a)(3)(iii)(A) or 71.6(a)(3)(iii)(A)
of this chapter, you may submit the first and subsequent compliance
reports according to the dates the permitting authority has established
instead of according to the dates specified in paragraphs (b)(1) through
(4) of this section.
(c) The compliance report must contain the information specified in
paragraphs (c)(1) through (6) of this section.
(1) Company name and address.
(2) Statement by a responsible official with that official's name,
title, and signature, certifying the truth, accuracy, and completeness
of the content of the report.
(3) Date of report and beginning and ending dates of the reporting
period.
(4) If you had a startup, shutdown or malfunction during the
reporting period and you took actions consistent with your SSMP, the
compliance report must include the information in Sec. 63.10(d)(5)(i).
(5) If there were no deviations from any emission limitations
(emission limit, operating limit, opacity limit, and VE limit) that
apply to you, the compliance report must include a statement that there
were no deviations from the emission limitations during the reporting
period.
(6) If there were no periods during which the continuous monitoring
systems (CMS) were out-of-control as specified in Sec. 63.8(c)(7), a
statement that there were no periods during which the CMS were out-of-
control during the reporting period.
(d) For each deviation from an emission limitation (emission limit,
operating limit, opacity limit, and VE limit) that occurs at an affected
source where you are not using a CMS to comply with the emission
limitations in this subpart, the compliance report must contain the
information specified in paragraphs (c)(1) through (4) and (d)(1) and
(2) of this section. The deviations must be reported in accordance with
the requirements in Sec. 63.10(d).
(1) The total operating time of each emission unit during the
reporting period.
(2) Information on the number, duration, and cause of deviations
(including unknown cause, if applicable), as applicable, and the
corrective action taken.
(e) For each deviation from an emission limitation (emission limit,
operating limit, opacity limit, and VE limit) occurring at an affected
source where you are using a CMS to comply with the emission limitation
in this subpart, you must include the information specified in
paragraphs (c)(1) through (4) and (e)(1) through (11) of this section.
This includes periods of startup, shutdown, and malfunction.
(1) The date and time that each malfunction started and stopped.
(2) The date and time that each CMS was inoperative, except for zero
(low-level) and high-level checks.
(3) The date, time and duration that each CMS was out-of-control,
including the information in Sec. 63.8(c)(8).
(4) The date and time that each deviation started and stopped, and
whether each deviation occurred during a period of startup, shutdown, or
malfunction or during another period.
(5) A summary of the total duration of the deviations during the
reporting period and the total duration as a percent of the total
affected source operating time during that reporting period.
(6) A breakdown of the total duration of the deviations during the
reporting period into those that are due to startup, shutdown, control
equipment problems, process problems, other known causes, and other
unknown causes.
(7) A summary of the total duration of CMS downtime during the
reporting period and the total duration of CMS downtime as a percent of
the total emission unit operating time during that reporting period.
(8) A brief description of the process units.
(9) A brief description of the CMS.
(10) The date of the latest CMS certification or audit.
(11) A description of any changes in CMS, processes, or controls
since the last reporting period.
(f) Each facility that has obtained a title V operating permit
pursuant to
[[Page 65]]
part 70 or part 71 of this chapter must report all deviations as defined
in this subpart in the semiannual monitoring report required by
Sec. Sec. 70.6(a)(3)(iii)(A) or 71.6(a)(3)(iii)(A) of this chapter. If
you submit a compliance report specified in Table 7 to this subpart
along with, or as part of, the semiannual monitoring report required by
Sec. Sec. 70.6(a)(3)(iii)(A) or 71.6(a)(3)(iii)(A) of this chapter, and
the compliance report includes all required information concerning
deviations from any emission limitation (including any operating limit),
submission of the compliance report shall be deemed to satisfy any
obligation to report the same deviations in the semiannual monitoring
report. However, submission of a compliance report shall not otherwise
affect any obligation you may have to report deviations from permit
requirements to the permit authority.
Sec. 63.7132 What records must I keep?
(a) You must keep the records specified in paragraphs (a)(1) through
(3) of this section.
(1) A copy of each notification and report that you submitted to
comply with this subpart, including all documentation supporting any
Initial Notification or Notification of Compliance Status that you
submitted, according to the requirements in Sec. 63.10(b)(2)(xiv).
(2) The records in Sec. 63.6(e)(3)(iii) through (v) related to
startup, shutdown, and malfunction.
(3) Records of performance tests, performance evaluations, and
opacity and VE observations as required in Sec. 63.10(b)(2)(viii).
(b) You must keep the records in Sec. 63.6(h)(6) for VE
observations.
(c) You must keep the records required by Tables 5 and 6 to this
subpart to show continuous compliance with each emission limitation that
applies to you.
(d) You must keep the records which document the basis for the
initial applicability determination as required under Sec. 63.7081.
Sec. 63.7133 In what form and for how long must I keep my records?
(a) Your records must be in a form suitable and readily available
for expeditious review, according to Sec. 63.10(b)(1).
(b) As specified in Sec. 63.10(b)(1), you must keep each record for
5 years following the date of each occurrence, measurement, maintenance,
corrective action, report, or record.
(c) You must keep each record onsite for at least 2 years after the
date of each occurrence, measurement, maintenance, corrective action,
report, or record, according to Sec. 63.10(b)(1). You may keep the
records offsite for the remaining 3 years.
Other Requirements and Information
Sec. 63.7140 What parts of the General Provisions apply to me?
Table 8 to this subpart shows which parts of the General Provisions
in Sec. Sec. 63.1 through 63.15 apply to you. When there is overlap
between subpart A and subpart AAAAA, as indicated in the
``Explanations'' column in Table 8, subpart AAAAA takes precedence.
Sec. 63.7141 Who implements and enforces this subpart?
(a) This subpart can be implemented and enforced by us, the U.S.
EPA, or by a delegated authority such as your State, local, or tribal
agency. If the U.S. EPA Administrator has delegated authority to your
State, local, or tribal agency, then that agency (as well as the U.S.
EPA) has the authority to implement and enforce this subpart. You should
contact your U.S. EPA Regional Office to find out if this subpart is
delegated to your State, local, or tribal agency.
(b) In delegating implementation and enforcement authority of this
subpart to a State, local, or tribal agency under subpart E of this
part, the authorities contained in paragraph (c) of this section are
retained by the Administrator of the U.S. EPA and are not transferred to
the State, local, or tribal agency.
(c) The authorities that will not be delegated to State, local, or
tribal agencies are as specified in paragraphs (c)(1) through (6) of
this section.
(1) Approval of alternatives to the non-opacity emission limitations
in Sec. 63.7090(a).
[[Page 66]]
(2) Approval of alternative opacity emission limitations in Sec.
63.7090(a).
(3) Approval of alternatives to the operating limits in Sec.
63.7090(b).
(4) Approval of major alternatives to test methods under Sec.
63.7(e)(2)(ii) and (f) and as defined in Sec. 63.90.
(5) Approval of major alternatives to monitoring under Sec. 63.8(f)
and as defined in Sec. 63.90.
(6) Approval of major alternatives to recordkeeping and reporting
under Sec. 63.10(f) and as defined in Sec. 63.90.
Sec. 63.7142 What are the requirements for claiming area source status?
(a) If you wish to claim that your LMP is an area source, you must
measure the emissions of hydrogen chloride from all lime kilns, except
as provided in paragraph (c) of this section, at your plant using
either:
(1) EPA Method 320 of appendix A to this part,
(2) EPA Method 321 of appendix A to this part, or
(3) ASTM Method D6735-01, Standard Test Method for Measurement of
Gaseous Chlorides and Fluorides from Mineral Calcining Exhaust Sources--
Impinger Method, provided that the provisions in paragraphs (a)(3)(i)
through (vi) of this section are followed.
(i) A test must include three or more runs in which a pair of
samples is obtained simultaneously for each run according to section
11.2.6 of ASTM Method D6735-01.
(ii) You must calculate the test run standard deviation of each set
of paired samples to quantify data precision, according to Equation 1 of
this section:
[GRAPHIC] [TIFF OMITTED] TR05JA04.003
Where:
RSDa = The test run relative standard deviation of sample
pair a, percent.
C1a and C2a = The HCl concentrations, milligram/
dry standard cubic meter(mg/dscm), from the paired samples.
(iii) You must calculate the test average relative standard
deviation according to Equation 2 of this section:
[GRAPHIC] [TIFF OMITTED] TR05JA04.004
Where:
RSDTA = The test average relative standard deviation,
percent.
RSDa = The test run relative standard deviation for sample
pair a.
p = The number of test runs, =3.
(iv) If RSD\TA\ is greater than 20 percent, the data are invalid and
the test must be repeated.
(v) The post-test analyte spike procedure of section 11.2.7 of ASTM
Method D6735-01 is conducted, and the percent recovery is calculated
according to section 12.6 of ASTM Method D6735-01.
(vi) If the percent recovery is between 70 percent and 130 percent,
inclusive, the test is valid. If the percent recovery is outside of this
range, the data are considered invalid, and the test must be repeated.
(b) If you conduct tests to determine the rates of emission of
specific organic HAP from lime kilns at LMP for use in applicability
determinations under Sec. 63.7081, you may use either:
(1) Method 320 of appendix A to this part, or
(2) Method 18 of appendix A to part 60 of this chapter, or
(3) ASTM D6420-99, Standard Test Method for Determination of Gaseous
Organic Compounds by Direct Interface Gas Chromatography-Mass
Spectrometry (GC/MS), provided that the provisions of paragraphs
(b)(3)(i) through (iv) of this section are followed:
(i) The target compound(s) are those listed in section 1.1 of ASTM
D6420-99;
(ii) The target concentration is between 150 parts per billion by
volume and 100 parts per million by volume;
(iii) For target compound(s) not listed in Table 1.1 of ASTM D6420-
99, but
[[Page 67]]
potentially detected by mass spectrometry, the additional system
continuing calibration check after each run, as detailed in section
10.5.3 of ASTM D6420-99, is conducted, met, documented, and submitted
with the data report, even if there is no moisture condenser used or the
compound is not considered water soluble; and
(iv) For target compound(s) not listed in Table 1.1 of ASTM D6420-
99, and not amenable to detection by mass spectrometry, ASTM D6420-99
may not be used.
(c) It is left to the discretion of the permitting authority whether
or not idled kilns must be tested for (HCl) to claim area source status.
If the facility has kilns that use common feed materials and fuel, are
essentially identical in design, and use essentially identical emission
controls, the permitting authority may also determine if one kiln can be
tested, and the HCl emissions for the other essentially identical kilns
be estimated from that test.
Sec. 63.7143 What definitions apply to this subpart?
Terms used in this subpart are defined in the Clean Air Act, in
Sec. 63.2, and in this section as follows:
Bag leak detector system (BLDS) is a type of PM detector used on FF
to identify an increase in PM emissions resulting from a broken filter
bag or other malfunction and sound an alarm.
Belt conveyor means a conveying device that transports processed
stone from one location to another by means of an endless belt that is
carried on a series of idlers and routed around a pulley at each end.
Bucket elevator means a processed stone conveying device consisting
of a head and foot assembly which supports and drives an endless single
or double strand chain or belt to which buckets are attached.
Building means any frame structure with a roof.
Capture system means the equipment (including enclosures, hoods,
ducts, fans, dampers, etc.) used to capture and transport PM to a
control device.
Control device means the air pollution control equipment used to
reduce PM emissions released to the atmosphere from one or more process
operations at an LMP.
Conveying system means a device for transporting processed stone
from one piece of equipment or location to another location within a
plant. Conveying systems include but are not limited to feeders, belt
conveyors, bucket elevators and pneumatic systems.
Deviation means any instance in which an affected source, subject to
this subpart, or an owner or operator of such a source:
(1) Fails to meet any requirement or obligation established by this
subpart, including but not limited to any emission limitation (including
any operating limit);
(2) Fails to meet any term or condition that is adopted to implement
an applicable requirement in this subpart and that is included in the
operating permit for any affected source required to obtain such a
permit; or
(3) Fails to meet any emission limitation (including any operating
limit) in this subpart during startup, shutdown, or malfunction,
regardless of whether or not such failure is allowed by this subpart.
Emission limitation means any emission limit, opacity limit,
operating limit, or VE limit.
Emission unit means a lime kiln, lime cooler, storage bin, conveying
system transfer point, bulk loading or unloading operation, bucket
elevator or belt conveyor at an LMP.
Fugitive emission means PM that is not collected by a capture
system.
Hydrator means the device used to produce hydrated lime or calcium
hydroxide via the chemical reaction of the lime product with water.
Lime cooler means the device external to the lime kiln (or part of
the lime kiln itself) used to reduce the temperature of the lime
produced by the kiln.
Lime kiln means the device, including any associated preheater, used
to produce a lime product from stone feed by calcination. Kiln types
include, but are not limited to, rotary kiln, vertical kiln, rotary
hearth kiln, double-shaft vertical kiln, and fluidized bed kiln.
Lime manufacturing plant (LMP) means any plant which uses a lime
kiln
[[Page 68]]
to produce lime product from limestone or other calcareous material by
calcination.
Lime product means the product of the lime kiln calcination process
including, calcitic lime, dolomitic lime, and dead-burned dolomite.
Limestone means the material comprised primarily of calcium
carbonate (referred to sometimes as calcitic or high calcium limestone),
magnesium carbonate, and/or the double carbonate of both calcium and
magnesium (referred to sometimes as dolomitic limestone or dolomite).
Monovent means an exhaust configuration of a building or emission
control device (e.g., positive pressure FF) that extends the length of
the structure and has a width very small in relation to its length
(i.e., length-to-width ratio is typically greater than 5:1). The exhaust
may be an open vent with or without a roof, louvered vents, or a
combination of such features.
Particulate matter (PM) detector means a system that is continuously
capable of monitoring PM loading in the exhaust of FF or ESP in order to
detect bag leaks, upset conditions, or control device malfunctions and
sounds an alarm at a preset level. A PM detector system includes, but is
not limited to, an instrument that operates on triboelectric, light
scattering, light transmittance, or other effects to continuously
monitor relative particulate loadings. A BLDS is a type of PM detector.
Positive pressure FF or ESP means a FF or ESP with the fan(s) on the
upstream side of the control device.
Process stone handling operations means the equipment and transfer
points between the equipment used to transport processed stone, and
includes, storage bins, conveying system transfer points, bulk loading
or unloading systems, screening operations, bucket elevators, and belt
conveyors.
Processed stone means limestone or other calcareous material that
has been processed to a size suitable for feeding into a lime kiln.
Screening operation means a device for separating material according
to size by passing undersize material through one or more mesh surfaces
(screens) in series and retaining oversize material on the mesh surfaces
(screens).
Stack emissions means the PM that is released to the atmosphere from
a capture system or control device.
Storage bin means a manmade enclosure for storage (including surge
bins) of processed stone prior to the lime kiln.
Transfer point means a point in a conveying operation where the
material is transferred to or from a belt conveyor.
Vent means an opening through which there is mechanically induced
air flow for the purpose of exhausting from a building air carrying PM
emissions from one or more emission units.
Sec. Table 1 to Subpart AAAAA of Part 63--Emission Limits
As required in Sec. 63.7090(a), you must meet each emission limit
in the following table that applies to you.
------------------------------------------------------------------------
You must meet the following
For . . . emission limit
------------------------------------------------------------------------
1. Existing lime kilns and their PM emissions must not exceed
associated lime coolers that did not 0.12 pounds per ton of stone
have a wet scrubber installed and feed (lb/tsf).
operating prior to January 5, 2004.
2. Existing lime kilns and their PM emissions must not exceed
associated lime coolers that have a 0.60 lb/tsf. If at any time
wet scrubber, where the scrubber after January 5, 2004 the kiln
itself was installed and operating changes to a dry control
prior to January 5, 2004. system, then the PM emission
limit in item 1 of this Table
1 applies, and the kiln is
hereafter ineligible for the
PM emission limit in item 2 of
this Table 1 regardless of the
method of PM control.
3. New lime kilns and their associated PM emissions must not exceed
lime coolers. 0.10 lb/tsf.
[[Page 69]]
4. All existing and new lime kilns and Weighted average PM emissions
their associated coolers at your LMP, calculated according to Eq. 2
and you choose to average PM in Sec. 63.7112 must not
emissions, except that any kiln that exceed 0.12 lb/tsf (if you are
is allowed to meet the 0.60 lb/tsf PM averaging only existing kilns)
emission limit is ineligible for or 0.10 lb/tsf (if you are
averaging. averaging only new kilns). If
you are averaging existing and
new kilns, your weighted
average PM emissions must not
exceed the weighted average
emission limit calculated
according to Eq. 3 in Sec.
63.7112, except that no new
kiln and its associated cooler
considered alone may exceed an
average PM emissions limit of
0.10 lb/tsf.
5. Stack emissions from all PSH PM emissions must not exceed
operations at a new or existing 0.05 grams per dry standard
affected source. cubic meter (g/dscm).
6. Stack emissions from all PSH Emissions must not exceed 7
operations at a new or existing percent opacity.
affected source, unless the stack
emissions are discharged through a wet
scrubber control device.
7. Fugitive emissions from all PSH Emissions must not exceed 10
operations at a new or existing percent opacity.
affected source, except as provided by
item 8 of this Table 1.
8. All PSH operations at a new or All of the individually
existing affected source enclosed in a affected PSH operations must
building. comply with the applicable PM
and opacity emission
limitations in items 5 through
7 of this Table 1, or the
building must comply with the
following: There must be no VE
from the building, except from
a vent; and vent emissions
must not exceed the stack
emissions limitations in items
5 and 6 of this Table 1.
9. Each FF that controls emissions from Emissions must not exceed 7
only an individual, enclosed storage percent opacity.
bin.
10. Each set of multiple storage bins You must comply with the
at a new or existing affected source, emission limits in items 5 and
with combined stack emissions. 6 of this Table 1.
------------------------------------------------------------------------
Sec. Table 2 to Subpart AAAAA of Part 63--Operating Limits
As required in Sec. 63.7090(b), you must meet each operating limit
in the following table that applies to you.
------------------------------------------------------------------------
For . . . You must . . .
------------------------------------------------------------------------
1. Each lime kiln and each lime cooler Maintain and operate the FF
(if there is a separate exhaust to the such that the BLDS or PM
atmosphere from the associated lime detector alarm condition does
cooler) equipped with an FF. not exist for more than 5
percent of the total operating
time in a 6-month period; and
comply with the requirements
in Sec. 63.7113(d) through
(f) and Table 5 to this
subpart. In lieu of a BLDS or
PM detector maintain the FF
such that the 6-minute average
opacity for any 6-minute block
period does not exceed 15
percent; and comply with the
requirements in Sec.
63.7113(f) and (g) and Table 5
to this subpart.
2. Each lime kiln equipped with a wet Maintain the 3-hour block
scrubber. exhaust gas stream pressure
drop across the wet scrubber
greater than or equal to the
pressure drop operating limit
established during the most
recent PM performance test;
and maintain the 3-hour block
scrubbing liquid flow rate
greater than the flow rate
operating limit established
during the most recent
performance test.
3. Each lime kiln equipped with an Install a PM detector and
electrostatic precipitator. maintain and operate the ESP
such that the PM detector
alarm is not activated and
alarm condition does not exist
for more than 5 percent of the
total operating time in a 6-
month period, and comply with
Sec. 63.7113(e); or,
maintain the ESP such that the
6-minute average opacity for
any 6-minute block period does
not exceed 15 percent, and
comply with the requirements
in Sec. 63.7113(g); and
comply with the requirements
in Sec. 63.7113(f) and Table
5 to this subpart.
4. Each PSH operation subject to a PM Maintain the 3-hour block
limit which uses a wet scrubber. average exhaust gas stream
pressure drop across the wet
scrubber greater than or equal
to the pressure drop operating
limit established during the
PM performance test; and
maintain the 3-hour block
average scrubbing liquid flow
rate greater than or equal to
the flow rate operating limit
established during the
performance test.
5. All affected sources................ Prepare a written OM&M plan;
the plan must include the
items listed in Sec.
63.7100(d) and the corrective
actions to be taken when
required in Table 5 to this
subpart.
[[Page 70]]
6. Each emission unit equipped with an a. Vent captured emissions
add-on air pollution control device. through a closed system,
except that dilution air may
be added to emission streams
for the purpose of controlling
temperature at the inlet to an
FF; and
b. Operate each capture/
collection system according to
the procedures and
requirements in the OM&M plan.
------------------------------------------------------------------------
Sec. Table 3 to Subpart AAAAA of Part 63--Initial Compliance With
Emission Limits
As required in Sec. 63.7114, you must demonstrate initial
compliance with each emission limitation that applies to you, according
to the following table.
------------------------------------------------------------------------
You have
demonstrated
initial
For the following compliance, if
For . . . emission limit . . after following
. the requirements
in Sec. 63.7112
. . .
------------------------------------------------------------------------
1. All new or existing lime PM emissions must The kiln outlet PM
kilns and their associated lime not exceed 0.12 emissions (and if
coolers (kilns/coolers). lb/tsf for all applicable,
existing kilns/ summed with the
coolers with dry separate cooler
controls, 0.60 lb/ PM emissions),
tsf for existing based on the PM
kilns/coolers emissions
with wet measured using
scrubbers, 0.10 Method 5 in
lb/tsf for all appendix A to
new kilns/ part 60 of this
coolers, or a chapter and the
weighted average stone feed rate
calculated measurement over
according to Eq. the period of
3 in Sec. initial
63.7112. performance test,
do not exceed the
emission limit;
if the lime kiln
is controlled by
an FF or ESP and
you are opting to
monitor PM
emissions with a
BLDS or PM
detector, you
have installed
and are operating
the monitoring
device according
to the
requirements in
Sec. 63.7113(d)
or (e),
respectively; and
if the lime kiln
is controlled by
an FF or ESP and
you are opting to
monitor PM
emissions using a
COMS, you have
installed and are
operating the
COMS according to
the requirements
in Sec.
63.7113(g).
2. Stack emissions from all PHS PM emissions must The outlet PM
operations at a new or existing not exceed 0.05 g/ emissions, based
affected source. dscm. on Method 5 or
Method 17 in
appendix A to
part 60 of this
chapter, over the
period of the
initial
performance test
do not exceed
0.05 g/dscm; and
if the emission
unit is
controlled with a
wet scrubber, you
have a record of
the scrubber's
pressure drop and
liquid flow rate
operating
parameters over
the 3-hour
performance test
during which
emissions did not
exceed the
emissions
limitation.
3. Stack emissions from all PSH Emissions must not Each of the thirty
operations at a new or existing exceed 7 percent 6-minute opacity
affected source, unless the opacity. averages during
stack emissions are discharged the initial
through a wet scrubber control compliance
device. period, using
Method 9 in
appendix A to
part 60 of this
chapter, does not
exceed the 7
percent opacity
limit. At least
thirty 6-minute
averages must be
obtained.
4. Fugitive emissions from all Emissions must not Each of the 6-
PSH operations at a new or exceed 10 percent minute opacity
existing affected source. opacity. averages during
the initial
compliance
period, using
Method 9 in
appendix A to
part 60 of this
chapter, does not
exceed the 10
percent opacity
limit.
[[Page 71]]
5. All PSH operations at a new All of the All the PSH
or existing affected source, individually operations
enclosed in building. affected PSH enclosed in the
operations must building have
comply with the demonstrated
applicable PM and initial
opacity emission compliance
limitations for according to the
items 2 through 4 applicable
of this Table 3, requirements for
or the building items 2 through 4
must comply with of this Table 3;
the following: or if you are
There must be no complying with
VE from the the building
building, except emission
from a vent, and limitations,
vent emissions there are no VE
must not exceed from the building
the emission according to item
limitations in 18 of Table 4 to
items 2 and 3 of this subpart and
this Table 3. Sec.
63.7112(k), and
you demonstrate
initial
compliance with
applicable
building vent
emissions
limitations
according to the
requirements in
items 2 and 3 of
this Table 3.
6. Each FF that controls Emissions must not Each of the ten 6-
emissions from only an exceed 7 percent minute averages
individual storage bin. opacity. during the 1-hour
initial
compliance
period, using
Method 9 in
appendix A to
part 60 of this
chapter, does not
exceed the 7
percent opacity
limit.
7. Each set of multiple storage You must comply You demonstrate
bins with combined stack with emission initial
emissions. limitations in compliance
items 2 and 3 of according to the
this Table 3. requirements in
items 2 and 3 of
this Table 3.
------------------------------------------------------------------------
Sec. Table 4 to Subpart AAAAA of Part 63--Requirements for Performance
Tests
As required in Sec. 63.7112, you must conduct each performance test
in the following table that applies to you.
----------------------------------------------------------------------------------------------------------------
According to the
For . . . You must . . . Using . . . following requirements
. . .
----------------------------------------------------------------------------------------------------------------
1. Each lime kiln and each associated Select the location of Method 1 or 1A of Sampling sites must be
lime cooler, if there is a separate the sampling port and appendix A to part 60 located at the outlet
exhaust to the atmosphere from the the number of traverse of this chapter; and of the control
associated lime cooler. ports. Sec. 63.6(d)(1)(i). device(s) and prior to
any releases to the
atmosphere.
2. Each lime kiln and each associated Determine velocity and Method 2, 2A, 2C, 2D, Not applicable.
lime cooler, if there is a separate volumetric flow rate. 2F, or 2G in appendix
exhaust to the atmosphere from the A to part 60 of this
associated lime cooler. chapter.
3. Each lime kiln and each associated Conduct gas molecular Method 3, 3A, or 3B in Not applicable.
lime cooler, if there is a separate weight analysis. appendix A to part 60
exhaust to the atmosphere from the of this chapter.
associated lime cooler.
4. Each lime kiln and each associated Measure moisture Method 4 in appendix A Not applicable.
lime cooler, if there is a separate content of the stack to part 60 of this
exhaust to the atmosphere from the gas. chapter.
associated lime cooler.
5. Each lime kiln and each associated Measure PM emissions... Method 5 in appendix A Conduct the test(s)
lime cooler, if there is a separate to part 60 of this when the source is
exhaust to the atmosphere from the chapter. operating at
associated lime cooler, and which representative
uses a negative pressure PM control operating conditions
device. in accordance with
Sec. 63.7(e); the
minimum sampling
volume must be 0.85
dry standard cubic
meter (dscm) (30 dry
standard cubic foot
(dscf)); if there is a
separate lime cooler
exhaust to the
atmosphere, you must
conduct the Method 5
test of the cooler
exhaust concurrently
with the kiln exhaust
test.
[[Page 72]]
6. Each lime kiln and each associated Measure PM emissions... Method 5D in appendix A Conduct the test(s)
lime cooler, if there is a separate to part 60 of this when the source is
exhaust to the atmosphere from the chapter. operating at
associated lime cooler, and which representative
uses a positive pressure FF or ESP. operating conditions
in accordance with
Sec. 63.7(e); if
there is a separate
lime cooler exhaust to
the atmosphere, you
must conduct the
Method 5 test of the
separate cooler
exhaust concurrently
with the kiln exhaust
test.
7. Each lime kiln.................... Determine the mass rate Any suitable device.... Calibrate and maintain
of stone feed to the the device according
kiln during the kiln to manufacturer's
PM emissions test. instructions; the
measuring device used
must be accurate to
within 5 percent of
the mass rate of stone
feed over its
operating range.
8. Each lime kiln equipped with a wet Establish the operating Data for the gas stream The continuous pressure
scrubber. limit for the average pressure drop drop measurement
gas stream pressure measurement device device must be
drop across the wet during the kiln PM accurate within plus
scrubber. performance test. or minus 1 percent;
you must collect the
pressure drop data
during the period of
the performance test
and determine the
operating limit
according to Sec.
63.7112(j).
9. Each lime kiln equipped with a wet Establish the operating Data from the liquid The continuous
scrubber. limit for the average flow rate measurement scrubbing liquid flow
liquid flow rate to device during the kiln rate measuring device
the scrubber. PM performance test. must be accurate
within plus or minus 1
percent; you must
collect the flow rate
data during the period
of the performance
test and determine the
operating limit
according to Sec.
63.7112(j).
10. Each lime kiln equipped with a FF Have installed and have Standard operating According to the
or ESP that is monitored with a PM operating the BLDS or procedures requirements in Sec.
detector. PM detector prior to incorporated into the 63.7113(d) or (e),
the performance test. OM&M plan. respectively.
11. Each lime kiln equipped with a FF Have installed and have Standard operating According to the
or ESP that is monitored with a COMS. operating the COMS procedures requirements in Sec.
prior to the incorporated into the 63.7113(g).
performance test. OM&M plan and as
required by 40 CFR
part 63, subpart A,
General Provisions and
according to PS-1 of
appendix B to part 60
of this chapter,
except as specified in
Sec. 63.7113(g)(2).
12. Each stack emission from a PSH Measure PM emissions... Method 5 or Method 17 The sample volume must
operation, vent from a building in appendix A to part be at least 1.70 dscm
enclosing a PSH operation, or set of 60 of this chapter. (60 dscf); for Method
multiple storage bins with combined 5, if the gas stream
stack emissions, which is subject to being sampled is at
a PM emission limit. ambient temperature,
the sampling probe and
filter may be operated
without heaters; and
if the gas stream is
above ambient
temperature, the
sampling probe and
filter may be operated
at a temperature high
enough, but no higher
than 121 [deg]C (250
[deg]F), to prevent
water condensation on
the filter (Method 17
may be used only with
exhaust gas
temperatures of not
more than 250 [deg]F).
[[Page 73]]
13. Each stack emission from a PSH Conduct opacity Method 9 in appendix A The test duration must
operation, vent from a building observations. to part 60 of this be for at least 3
enclosing a PSH operation, or set of chapter. hours and you must
multiple storage bins with combined obtain at least
stack emissions, which is subject to thirty, 6-minute
an opacity limit. averages.
14. Each stack emissions source from Establish the average Data for the gas stream The pressure drop
a PSH operation subject to a PM or gas stream pressure pressure drop measurement device
opacity limit, which uses a wet drop across the wet measurement device must be accurate
scrubber. scrubber. during the PSH within plus or minus 1
operation stack PM percent; you must
performance test. collect the pressure
drop data during the
period of the
performance test and
determine the
operating limit
according to Sec.
63.7112(j).
15. Each stack emissions source from Establish the operating Data from the liquid The continuous
a PSH operation subject to a PM or limit for the average flow rate measurement scrubbing liquid flow
opacity limit, which uses a wet liquid flow rate to device during the PSH rate measuring device
scrubber. the scrubber. operation stack PM must be accurate
performance test. within plus or minus 1
percent; you must
collect the flow rate
data during the period
of the performance
test and determine the
operating limit
according to Sec.
63.7112(j).
16. Each FF that controls emissions Conduct opacity Method 9 in appendix A The test duration must
from only an individual, enclosed, observations. to part 60 of this be for at least 1 hour
new or existing storage bin. chapter. and you must obtain
ten 6-minute averages.
17. Fugitive emissions from any PSH Conduct opacity Method 9 in appendix A The test duration must
operation subject to an opacity observations. to part 60 of this be for at least 3
limit. chapter. hours, but the 3-hour
test may be reduced to
1 hour if, during the
first 1-hour period,
there are no
individual readings
greater than 10
percent opacity and
there are no more than
three readings of 10
percent during the
first 1-hour period.
18. Each building enclosing any PSH Conduct VE check....... The specifications in The performance test
operation, that is subject to a VE Sec. 63.7112(k). must be conducted
limit. while all affected PSH
operations within the
building are
operating; the
performance test for
each affected building
must be at least 75
minutes, with each
side of the building
and roof being
observed for at least
15 minutes.
----------------------------------------------------------------------------------------------------------
Sec. Table 5 to Subpart AAAAA of Part 63--Continuous Compliance With
Operating Limits
As required in Sec. 63.7121, you must demonstrate continuous
compliance with each operating limit that applies to you, according to
the following table:
[[Page 74]]
------------------------------------------------------------------------
You must
For the following demonstrate
For . . . operating limit . continuous
. . compliance by . .
.
------------------------------------------------------------------------
1. Each lime kiln controlled by Maintain the 3- Collecting the wet
a wet scrubber. hour block scrubber
average exhaust operating data
gas stream according to all
pressure drop applicable
across the wet requirements in
scrubber greater Sec. 63.7113
than or equal to and reducing the
the pressure drop data according to
operating limit Sec.
established 63.7113(a);
during the PM maintaining the 3-
performance test; hour block
and maintain the average exhaust
3-hour block gas stream
average scrubbing pressure drop
liquid flow rate across the wet
greater than or scrubber greater
equal to the flow than or equal to
rate operating the pressure drop
limit established operating limit
during the established
performance test. during the PM
performance test;
and maintaining
the 3-hour block
average scrubbing
liquid flow rate
greater than or
equal to the flow
rate operating
limit established
during the
performance test
(the continuous
scrubbing liquid
flow rate
measuring device
must be accurate
within 1
% and the
continuous
pressure drop
measurement
device must be
accurate within
1%).
2. Each lime kiln or lime cooler a. Maintain and (i) Operating the
equipped with a FF and using a operate the FF or FF or ESP so that
BLDS, and each lime kiln ESP such that the the alarm on the
equipped with an ESP or FF bag leak or PM bag leak or PM
using a PM detector. detector alarm, detection system
is not activated is not activated
and alarm and an alarm
condition does condition does
not exist for not exist for
more than 5 more than 5
percent of the percent of the
total operating total operating
time in each 6- time in each 6-
month period. month reporting
period; and
continuously
recording the
output from the
BLD or PM
detection system;
and
(ii) Each time the
alarm sounds and
the owner or
operator
initiates
corrective
actions within 1
hour of the
alarm, 1 hour of
alarm time will
be counted (if
the owner or
operator takes
longer than 1
hour to initiate
corrective
actions, alarm
time will be
counted as the
actual amount of
time taken by the
owner or operator
to initiate
corrective
actions); if
inspection of the
FF or ESP system
demonstrates that
no corrective
actions are
necessary, no
alarm time will
be counted.
3. Each stack emissions source Maintain the 3- Collecting the wet
from a PSH operation subject to hour block scrubber
an opacity limit, which is average exhaust operating data
controlled by a wet scrubber. gas stream according to all
pressure drop applicable
across the wet requirements in
scrubber greater Sec. 63.7113
than or equal to and reducing the
the pressure drop data according to
operating limit Sec.
established 63.7113(a);
during the PM maintaining the 3-
performance test; hour block
and maintain the average exhaust
3-hour block gas stream
average scrubbing pressure drop
liquid flow rate across the wet
greater than or scrubber greater
equal to the flow than or equal to
rate operating the pressure drop
limit established operating limit
during the established
performance test. during the PM
performance test;
and maintaining
the 3-hour block
average scrubbing
liquid flow rate
greater than or
equal to the flow
rate operating
limit established
during the
performance test
(the continuous
scrubbing liquid
flow rate
measuring device
must be accurate
within 1
% and the
continuous
pressure drop
measurement
device must be
accurate within
1%).
4. For each lime kiln or lime a. Maintain and i. Installing,
cooler equipped with a FF or an operate the FF or maintaining,
ESP that uses a COMS as the ESP such that the calibrating and
monitoring device. average opacity operating a COMS
for any 6-minute as required by 40
block period does CFR part 63,
not exceed 15 subpart A,
percent. General
Provisions and
according to PS-1
of appendix B to
part 60 of this
chapter, except
as specified in
Sec.
63.7113(g)(2);
and
[[Page 75]]
ii. Collecting the
COMS data at a
frequency of at
least once every
15 seconds,
determining block
averages for each
6-minute period
and demonstrating
for each 6-minute
block period the
average opacity
does not exceed
15 percent.
------------------------------------------------------------------------
Sec. Table 6 to Subpart AAAAA of Part 63--Periodic Monitoring for
Compliance With Opacity and Visible Emissions Limits
As required in Sec. 63.7121 you must periodically demonstrate
compliance with each opacity and VE limit that applies to you, according
to the following table:
------------------------------------------------------------------------
You must
For the following demonstrate
For . . . emission ongoing compliance
limitation . . . . . .
------------------------------------------------------------------------
1. Each PSH operation subject to a. 7-10 percent (i) Conducting a
an opacity limitation as opacity, monthly 1-minute
required in Table 1 to this depending on the VE check of each
subpart, or any vents from PSH operation, as emission unit in
buildings subject to an opacity required in Table accordance with
limitation. 1 to this subpart. Sec.
63.7121(e); the
check must be
conducted while
the affected
source is in
operation;
(ii) If no VE are
observed in 6
consecutive
monthly checks
for any emission
unit, you may
decrease the
frequency of VE
checking from
monthly to semi-
annually for that
emission unit; if
VE are observed
during any
semiannual check,
you must resume
VE checking of
that emission
unit on a monthly
basis and
maintain that
schedule until no
VE are observed
in 6 consecutive
monthly checks;
(iii) If no VE are
observed during
the semiannual
check for any
emission unit,
you may decrease
the frequency of
VE checking from
semi-annually to
annually for that
emission unit; if
VE are observed
during any annual
check, you must
resume VE
checking of that
emission unit on
a monthly basis
and maintain that
schedule until no
VE are observed
in 6 consecutive
monthly checks;
and
(iv) If VE are
observed during
any VE check, you
must conduct a 6-
minute test of
opacity in
accordance with
Method 9 of
appendix A to
part 60 of this
chapter; you must
begin the Method
9 test within 1
hour of any
observation of VE
and the 6-minute
opacity reading
must not exceed
the applicable
opacity limit.
2. Any building subject to a VE a. No VE.......... (i) Conducting a
limit, according to item 8 of monthly VE check
Table 1 to this subpart. of the building,
in accordance
with the
specifications in
Sec.
63.7112(k); the
check must be
conducted while
all the enclosed
PSH operations
are operating;
(ii) The check for
each affected
building must be
at least 5
minutes, with
each side of the
building and roof
being observed
for at least 1
minute;
[[Page 76]]
(iii) If no VE are
observed in 6
consecutive
monthly checks of
the building, you
may decrease the
frequency of
checking from
monthly to semi-
annually for that
affected source;
if VE are
observed during
any semi-annual
check, you must
resume checking
on a monthly
basis and
maintain that
schedule until no
VE are observed
in 6 consecutive
monthly checks;
and
(iv) If no VE are
observed during
the semi-annual
check, you may
decrease the
frequency of
checking from
semi-annually to
annually for that
affected source;
and if VE are
observed during
any annual check,
you must resume
checking of that
emission unit on
a monthly basis
and maintain that
schedule until no
VE are observed
in 6 consecutive
monthly checks
(the source is in
compliance if no
VE are observed
during any of
these checks).
------------------------------------------------------------------------
Sec. Table 7 to Subpart AAAAA of Part 63--Requirements for Reports
As required in Sec. 63.7131, you must submit each report in this
table that applies to you.
------------------------------------------------------------------------
The report must You must submit
You must submit a . . . contain . . . the report . . .
------------------------------------------------------------------------
1. Compliance report............ a. If there are no Semiannually
deviations from according to the
any emission requirements in
limitations Sec.
(emission limit, 63.7131(b).
operating limit,
opacity limit,
and VE limit)
that applies to
you, a statement
that there were
no deviations
from the emission
limitations
during the
reporting period;
b. If there were Semiannually
no periods during according to the
which the CMS, requirements in
including any Sec.
operating 63.7131(b).
parameter
monitoring
system, was out-
of-control as
specified in Sec.
63.8(c)(7), a
statement that
there were no
periods during
which the CMS was
out-of-control
during the
reporting period;
c. If you have a Semiannually
deviation from according to the
any emission requirements in
limitation Sec.
(emission limit, 63.7131(b).
operating limit,
opacity limit,
and VE limit)
during the
reporting period,
the report must
contain the
information in
Sec.
63.7131(d);
d. If there were Semiannually
periods during according to the
which the CMS, requirements in
including any Sec.
operating 63.7131(b).
parameter
monitoring
system, was out-
of-control, as
specified in Sec.
63.8(c)(7), the
report must
contain the
information in
Sec.
63.7131(e); and
e. If you had a Semiannually
startup, shutdown according to the
or malfunction requirements in
during the Sec.
reporting period 63.7131(b).
and you took
actions
consistent with
your SSMP, the
compliance report
must include the
information in
Sec.
63.10(d)(5)(i).
2. An immediate startup, Actions taken for By fax or
shutdown, and malfunction the event. telephone within
report if you had a startup, 2 working days
shutdown, or malfunction during after starting
the reporting period that is actions
not consistent with your SSMP. inconsistent with
the SSMP.
3. An immediate startup, The information in By letter within 7
shutdown, and malfunction Sec. working days
report if you had a startup, 63.10(d)(5)(ii). after the end of
shutdown, or malfunction during the event unless
the reporting period that is you have made
not consistent with your SSMP. alternative
arrangements with
the permitting
authority. See
Sec.
63.10(d)(5)(ii).
------------------------------------------------------------------------
[[Page 77]]
Sec. Table 8 to Subpart AAAAA of Part 63--Applicability of General
Provisions to Subpart AAAAA
As required in Sec. 63.7140, you must comply with the applicable
General Provisions requirements according to the following table:
----------------------------------------------------------------------------------------------------------------
Summary of Am I subject to this
Citation requirement requirement? Explanations
----------------------------------------------------------------------------------------------------------------
Sec. 63.1(a)(1)-(4)............. Applicability Yes.............................
Sec. 63.1(a)(5)................. .................... No..............................
Sec. 63.1(a)(6)................. Applicability Yes.............................
Sec. 63.1(a)(7)-(a)(9).......... .................... No..............................
Sec. 63.1(a)(10)-(a)(14)........ Applicability....... Yes.............................
Sec. 63.1(b)(1)................. Initial Yes............................. Sec. Sec. 63.7081
Applicability and 63.7142 specify
Determination. additional
applicability
determination
requirements.
Sec. 63.1(b)(2)................. .................... No..............................
Sec. 63.1(b)(3)................. Initial Yes.............................
Applicability
Determination.
Sec. 63.1(c)(1)................. Applicability After Yes.............................
Standard
Established.
Sec. 63.1(c)(2)................. Permit Requirements. No.............................. Area sources not
subject to subpart
AAAAA, except all
sources must make
initial
applicability
determination.
Sec. 63.1(c)(3)................. .................... No..............................
Sec. 63.1(c)(4)-(5)............. Extensions, Yes.............................
Notifications.
Sec. 63.1(d).................... .................... No..............................
Sec. 63.1(e).................... Applicability of Yes.............................
Permit Program.
Sec. 63.2....................... Definitions......... ................................ Additional
definitions in Sec.
63.7143.
Sec. 63.3(a)-(c)................ Units and Yes.............................
Abbreviations.
Sec. 63.4(a)(1)-(a)(2).......... Prohibited Yes.............................
Activities.
Sec. 3.4(a)(3)-(a)(5)........... .................... No..............................
Sec. 63.4(b)-(c)................ Circumvention, Yes.............................
Severability.
Sec. 63.5(a)(1)-(2)............. Construction/ Yes.............................
Reconstruction.
Sec. 63.5(b)(1)................. Compliance Dates.... Yes.............................
Sec. 63.5(b)(2)................. .................... No..............................
Sec. 63.5(b)(3)-(4)............. Construction Yes.............................
Approval,
Applicability.
Sec. 63.5(b)(5)................. .................... No..............................
Sec. 63.5(b)(6)................. Applicability....... Yes.............................
Sec. 63.5(c).................... .................... No..............................
Sec. 63.5(d)(1)-(4)............. Approval of Yes.............................
Construction/
Reconstruction.
Sec. 63.5(e).................... Approval of Yes.............................
Construction/
Reconstruction.
Sec. 63.5(f)(1)-(2)............. Approval of Yes.............................
Construction/
Reconstruction.
Sec. 63.6(a).................... Compliance for Yes.............................
Standards and
Maintenance.
Sec. 63.6(b)(1)-(5)............. Compliance Dates.... Yes.............................
Sec. 63.6(b)(6)................. .................... No..............................
Sec. 63.6(b)(7)................. Compliance Dates.... Yes.............................
Sec. 63.6(c)(1)-(2)............. Compliance Dates.... Yes.............................
Sec. 63.6(c)(3)-(c)(4).......... .................... No..............................
Sec. 63.6(c)(5)................. Compliance Dates.... Yes.............................
Sec. 63.6(d).................... .................... No..............................
Sec. 63.6(e)(1)................. Operation & Yes............................. See Sec. 63.7100
Maintenance. for OM&M
requirements.
Sec. 63.6(e)(2)................. .................... No..............................
Sec. 63.6(e)(3)................. Startup, Shutdown Yes.............................
Malfunction Plan.
Sec. 63.6(f)(1)-(3)............. Compliance with Yes.............................
Emission Standards.
Sec. 63.6(g)(1)-(g)(3).......... Alternative Standard Yes.............................
Sec. 63.6(h)(1)-(2)............. Opacity/VE Standards Yes.............................
Sec. 63.6(h)(3)................. .................... No..............................
Sec. 63.6(h)(4)-(h)(5)(i)....... Opacity/VE Standards Yes............................. This requirement
only applies to
opacity and VE
performance checks
required in Table 4
to subpart AAAAA.
[[Page 78]]
Sec. 63.6(h)(5) (ii)-(iii)...... Opacity/VE Standards No.............................. Test durations are
specified in
subpart AAAAA;
subpart AAAAA takes
precedence.
Sec. 63.6(h)(5)(iv)............. Opacity/VE Standards No..............................
Sec. 63.6(h)(5)(v).............. Opacity/VE Standards Yes.............................
Sec. 63.6(h)(6)................. Opacity/VE Standards Yes.............................
Sec. 63.6(h)(7)................. COM Use............. Yes.............................
Sec. 63.6(h)(8)................. Compliance with Yes.............................
Opacity and VE.
Sec. 63.6(h)(9)................. Adjustment of Yes.............................
Opacity Limit.
Sec. 63.6(i)(1)-(i)(14)......... Extension of Yes.............................
Compliance.
Sec. 63.6(i)(15)................ .................... No..............................
Sec. 63.6(i)(16)................ Extension of Yes.............................
Compliance.
Sec. 63.6(j).................... Exemption from Yes.............................
Compliance.
Sec. 63.7(a)(1)-(a)(3).......... Performance Testing Yes............................. Sec. 63.7110
Requirements. specifies
deadlines; Sec.
63.7112 has
additional specific
requirements.
Sec. 63.7(b).................... Notification........ Yes.............................
Sec. 63.7(c).................... Quality Assurance/ Yes.............................
Test Plan.
Sec. 63.7(d).................... Testing Facilities.. Yes.............................
Sec. 63.7(e)(1)-(4)............. Conduct of Tests.... Yes.............................
Sec. 63.7(f).................... Alternative Test Yes.............................
Method.
Sec. 63.7(g).................... Data Analysis....... Yes.............................
Sec. 63.7(h).................... Waiver of Tests..... Yes.............................
Sec. 63.8(a)(1)................. Monitoring Yes............................. See Sec. 63.7113.
Requirements.
Sec. 63.8(a)(2)................. Monitoring.......... Yes.............................
Sec. 63.8(a)(3)................. .................... No..............................
Sec. 63.8(a)(4)................. Monitoring.......... No.............................. Flares not
applicable.
Sec. 63.8(b)(1)-(3)............. Conduct of Yes.............................
Monitoring.
Sec. 63.8(c)(1)-(3)............. CMS Operation/ Yes.............................
Maintenance.
Sec. 63.8(c)(4)................. CMS Requirements.... No.............................. See Sec. 63.7121.
Sec. 63.8(c)(4)(i)-(ii)......... Cycle Time for COM Yes............................. No CEMS are required
and CEMS. under subpart
AAAAA; see Sec.
63.7113 for CPMS
requirements.
Sec. 63.8(c)(5)................. Minimum COM Yes............................. COM not required.
procedures.
Sec. 63.8(c)(6)................. CMS Requirements.... No.............................. See Sec. 63.7113.
Sec. 63.8(c)(7)-(8)............. CMS Requirements.... Yes.............................
Sec. 63.8(d).................... Quality Control..... No.............................. See Sec. 63.7113.
Sec. 63.8(e).................... Performance No..............................
Evaluation for CMS.
Sec. 63.8(f)(1)-(f)(5).......... Alternative Yes.............................
Monitoring Method.
Sec. 63.8(f)(6)................. Alternative to No..............................
Relative Accuracy
test.
Sec. 63.8(g)(1)-(g)(5).......... Data Reduction; Data No.............................. See data reduction
That Cannot Be Used. requirements in
Sec. Sec.
63.7120 and
63.7121.
Sec. 63.9(a).................... Notification Yes............................. See Sec. 63.7130.
Requirements.
Sec. 63.9(b).................... Initial Yes.............................
Notifications.
Sec. 63.9(c).................... Request for Yes.............................
Compliance
Extension.
Sec. 63.9(d).................... New Source Yes.............................
Notification for
Special Compliance
Requirements.
Sec. 63.9(e).................... Notification of Yes.............................
Performance Test.
Sec. 63.9(f).................... Notification of VE/ Yes............................. This requirement
Opacity Test. only applies to
opacity and VE
performance tests
required in Table 4
to subpart AAAAA.
Notification not
required for VE/
opacity test under
Table 6 to subpart
AAAAA.
Sec. 63.9(g).................... Additional CMS No.............................. Not required for
Notifications. operating parameter
monitoring.
Sec. 63.9(h)(1)-(h)(3).......... Notification of Yes.............................
Compliance Status.
Sec. 63.9(h)(4)................. .................... No..............................
Sec. 63.9(h)(5)-(h)(6).......... Notification of Yes.............................
Compliance Status.
Sec. 63.9(i).................... Adjustment of Yes.............................
Deadlines.
Sec. 63.9(j).................... Change in Previous Yes.............................
Information.
[[Page 79]]
Sec. 63.10(a)................... Recordkeeping/ Yes............................. See Sec. Sec.
Reporting General 63.7131 through
Requirements. 63.7133.
Sec. 63.10(b)(1)-(b)(2)(xii).... Records............. Yes.............................
Sec. 63.10(b)(2)(xiii).......... Records for Relative No..............................
Accuracy Test.
Sec. 63.10(b)(2)(xiv)........... Records for Yes.............................
Notification.
Sec. 63.10(b)(3)................ Applicability Yes.............................
Determinations.
Sec. 63.10(c)................... Additional CMS No.............................. See Sec. 63.7132.
Recordkeeping.
Sec. 63.10(d)(1)................ General Reporting Yes.............................
Requirements.
Sec. 63.10(d)(2)................ Performance Test Yes.............................
Results.
Sec. 63.10(d)(3)................ Opacity or VE Yes............................. For the periodic
Observations. monitoring
requirements in
Table 6 to subpart
AAAAA, report
according to Sec.
63.10(d)(3) only if
VE observed and
subsequent visual
opacity test is
required.
Sec. 63.10(d)(4)................ Progress Reports.... Yes.............................
Sec. 63.10(d)(5)................ Startup, Shutdown, Yes.............................
Malfunction Reports.
Sec. 63.10(e)................... Additional CMS No.............................. See specific
Reports. requirements in
subpart AAAAA, see
Sec. 63.7131.
Sec. 63.10(f)................... Waiver for Yes.............................
Recordkeeping/
Reporting.
Sec. 63.11(a)-(b)............... Control Device No.............................. Flares not
Requirements. applicable.
Sec. 63.12(a)-(c)............... State Authority and Yes.............................
Delegations.
Sec. 63.13(a)-(c)............... State/Regional Yes.............................
Addresses.
Sec. 63.14(a)-(b)............... Incorporation by No..............................
Reference.
Sec. 63.15(a)-(b)............... Availability of Yes.............................
Information.
----------------------------------------------------------------------------------------------------------------
Subpart BBBBB_National Emission Standards for Hazardous Air Pollutants
for Semiconductor Manufacturing
Source: 68 FR 27925, May 22, 2003, unless otherwise noted.
What This Subpart Covers
Sec. 63.7180 What is the purpose of this subpart?
This subpart establishes national emission standards for hazardous
air pollutants (NESHAP) for semiconductor manufacturing facilities. This
subpart also establishes requirements to demonstrate initial and
continuous compliance with the emission standards.
Sec. 63.7181 Am I subject to this subpart?
(a) You are subject to this subpart if you own or operate a
semiconductor manufacturing process unit that is a major source of
hazardous air pollutants (HAP) emissions or that is located at, or is
part of, a major source of HAP emissions.
(b) A major source of HAP emissions is any stationary source or
group of stationary sources located within a contiguous area and under
common control that emits or has the potential to emit, considering
controls, in the aggregate, any single HAP at a rate of 10 tons per year
(tpy) or more or any combination of HAP at a rate of 25 tpy or more.
Sec. 63.7182 What parts of my facility does this subpart cover?
(a) This subpart applies to each new, reconstructed, or existing
affected source that you own or operate that manufactures
semiconductors.
(b) An affected source subject to this subpart is the collection of
all semiconductor manufacturing process units used to manufacture p-type
and n-type semiconductors and active solid-state devices from a wafer
substrate, including research and development activities integrated into
a semiconductor
[[Page 80]]
manufacturing process unit. A semiconductor manufacturing process unit
includes the equipment assembled and connected by ductwork or hard-
piping including furnaces and associated unit operations; associated wet
and dry work benches; associated recovery devices; feed, intermediate,
and product storage tanks; product transfer racks and connected ducts
and piping; pumps, compressors, agitators, pressure-relief devices,
sampling connecting systems, open-ended valves or lines, valves,
connectors, and instrumentation systems; and control devices.
(c) Your affected source is a new affected source if you commence
construction of the affected source after May 8, 2002, and you meet the
applicability criteria in Sec. 63.7181 at the time you commence
construction.
(d) Your affected source is a reconstructed affected source if you
meet the criteria for ``reconstruction,'' as defined in Sec. 63.2.
(e) Your source is an existing affected source if it is not a new or
reconstructed affected source.
Sec. 63.7183 When do I have to comply with this subpart?
(a) If you have a new or reconstructed affected source, you must
comply with this subpart according to paragraphs (a)(1) and (2) of this
section.
(1) If you start up your affected source before May 22, 2003, then
you must comply with the emission standards for new and reconstructed
sources in this subpart no later than May 22, 2003.
(2) If you start up your affected source after May 22, 2003, then
you must comply with the emission standards for new and reconstructed
sources in this subpart upon startup of your affected source.
(b) If you have an existing affected source, you must comply with
the emission standards for existing sources no later than 3 years from
May 22, 2003.
(c) If you have an area source that increases its emissions or its
potential to emit such that it becomes a major source of HAP and an
affected source subject to this subpart, paragraphs (c)(1) and (2) of
this section apply.
(1) Any portion of your existing facility that is a new affected
source as specified at Sec. 63.7182(c), or a reconstructed affected
source as specified at Sec. 63.7182(d), must be in compliance with this
subpart upon startup.
(2) Any portion of your facility that is an existing affected
source, as specified at Sec. 63.7182(e), must be in compliance with
this subpart by not later than 3 years after it becomes a major source.
(d) You must meet the notification requirements in Sec. 63.7189 and
in subpart A of this part. You must submit some of the notifications
(e.g., Initial Notification) before the date you are required to comply
with the emission limitations in this subpart.
Emission Standards
Sec. 63.7184 What emission limitations, operating limits, and work practice
standards must I meet?
(a) If you have a new, reconstructed, or existing affected source,
as defined in Sec. 63.7182(b), you must comply with all applicable
emission limitations in this section on and after the compliance dates
specified in Sec. 63.7183.
(b) Process vents--organic HAP emissions. For each organic HAP
process vent, other than process vents from storage tanks, you must
limit organic HAP emissions to the level specified in paragraph (b)(1)
or (2) of this section. These limitations can be met by venting
emissions from your process vent through a closed vent system to any
combination of control devices meeting the requirements of Sec.
63.982(a)(2).
(1) Reduce the emissions of organic HAP from the process vent stream
by 98 percent by weight.
(2) Reduce or maintain the concentration of emitted organic HAP from
the process vent to less than or equal to 20 parts per million by volume
(ppmv).
(c) Process vents--inorganic HAP emissions. For each inorganic HAP
process vent, other than process vents from storage tanks, you must
limit inorganic HAP emissions to the level specified in paragraph (c)(1)
or (2) of this section. These limitations can be met by venting
emissions from your process vent through a closed vent system to a
halogen scrubber meeting the requirements of Sec. Sec. 63.983 (closed
vent system requirements) and Sec. 63.994 (halogen
[[Page 81]]
scrubber requirements); the applicable general monitoring requirements
of Sec. 63.996; the applicable performance test requirements; and the
monitoring, recordkeeping and reporting requirements referenced therein.
(1) Reduce the emissions of inorganic HAP from the process vent
stream by 95 percent by weight.
(2) Reduce or maintain the concentration of emitted inorganic HAP
from the process vent to less than or equal to 0.42 ppmv.
(d) Storage tanks. For each storage tank, 1,500 gallons or larger,
you must limit total HAP emissions to the level specified in paragraph
(d)(1) or (2) of this section if the emissions from the storage tank
vent contains greater than 0.42 ppmv inorganic HAP. These limitations
can be met by venting emissions from your storage tank through a closed
vent system to a halogen scrubber meeting the requirements of Sec. Sec.
63.983 (closed vent system requirements) and 63.994 (halogen scrubber
requirements); the applicable general monitoring requirements of Sec.
63.996; the applicable performance test requirements; and the
monitoring, recordkeeping and reporting requirements referenced therein.
(1) Reduce the emissions of inorganic HAP from each storage tank by
95 percent by weight.
(2) Reduce or maintain the concentration of emitted inorganic HAP
from the process vent to less than or equal to 0.42 ppmv.
(e) You must comply with the applicable work practice standards and
operating limits contained in Sec. 63.982(a)(1) and (2). The closed
vent system inspection requirements of Sec. 63.983(c), as referenced by
Sec. 63.982(a)(1) and (2), do not apply.
(f) Process vents--combined HAP emissions. For each combined HAP
process vent, other than process vents from storage tanks, you must
reduce or maintain the concentration of emitted HAP from the process
vent to less than or equal to 14.22 ppmv. These limitations can be met
by venting emissions from your process vent through a closed vent system
to any combination of control devices meeting the requirements of Sec.
63.982(a)(2).
[68 FR 27925, May 22, 2003, as amended at 73 FR 42532, July 22, 2008]
Compliance Requirements
Sec. 63.7185 What are my general requirements for complying with this
subpart?
(a) You must be in compliance with the requirements of Sec. 63.7184
at all times, except during periods of startup, shutdown, or
malfunction.
(b) You must always operate and maintain your affected source,
including air pollution control and monitoring equipment, according to
the provisions in Sec. 63.6(e)(1)(i).
(c) You must develop a written startup, shutdown, and malfunction
plan (SSMP). Your SSMP must be prepared in accordance with the
provisions in Sec. 63.6(e)(3).
(d) You must perform all the items listed in paragraphs (d)(1)
through (3) of this section:
(1) Submit the necessary notifications in accordance with Sec.
63.7189.
(2) Submit the necessary reports in accordance with Sec. 63.7190.
(3) Maintain all necessary records you have used to demonstrate
compliance with this subpart in accordance with Sec. 63.7191.
[68 FR 27925, May 22, 2003, as amended at 71 FR 20467, Apr. 20, 2006]
Sec. 63.7186 By what date must I conduct performance tests or other initial
compliance demonstrations?
For each process vent or storage tank vent emission limitation in
Sec. 63.7184 for which initial compliance is demonstrated by meeting a
percent by weight HAP emissions reduction, or a HAP concentration
limitation, you must conduct performance tests or an initial compliance
demonstration within 180 days after the compliance date that is
specified for your source in Sec. 63.7183 and according to the
provisions in Sec. 63.7(a)(2).
Sec. 63.7187 What performance tests and other compliance procedures must I
use?
(a) You must conduct each performance test in Table 1 to this
subpart
[[Page 82]]
that applies to you as specified for process vents in Sec. 63.982(a)(2)
and storage tanks in Sec. 63.982(a)(1). Performance tests must be
conducted under maximum operating conditions or HAP emissions potential.
Section 63.982(a)(1) and (2) only includes methods to measure the total
organic regulated material or total organic carbon (TOC) concentration.
The EPA Methods 26 and 26A are included in Table 1 to this subpart in
addition to the test methods contained within Sec. 63.982(a)(1) and
(2). The EPA Method 26 or 26A must be used for testing regulated
material containing inorganic HAP. Method 320 of 40 CFR part 63,
appendix A, must be used to measure total vapor phase organic and
inorganic HAP concentrations.
(b) If, without the use of a control device, your process vent
stream has an organic HAP concentration of 20 ppmv or less or an
inorganic HAP concentration of 0.42 ppmv or less, or your storage tank
vent stream has an inorganic HAP concentration of 0.42 ppmv or less, you
may demonstrate that the vent stream is compliant by engineering
assessments and calculations or by conducting the applicable performance
test requirements specified in Table 1 to this subpart. Your engineering
assessments and calculations, as with performance tests (as specified in
Sec. 63.982(a)(1) and (2)), must represent your maximum operating
conditions or HAP emissions potential and must be approved by the
Administrator. You must demonstrate continuous compliance by certifying
that your operations will not exceed the maximum operating conditions or
HAP emissions potential represented by your engineering assessments,
calculations, or performance test.
(c) If you are using a control device to comply with the emission
limitations in Sec. 63.7184 and the inlet concentration of HAP to the
control device is 20 ppmv or less, then you may demonstrate that the
control device meets the percent by weight HAP emission reduction
limitation in Sec. 63.7184(c)(1) or (d)(1) by conducting a design
evaluation as specified in paragraph (i) of this section. Your design
evaluation must represent your maximum operating conditions or HAP
emissions potential and must be approved by the Administrator. You must
demonstrate continuous compliance by certifying that your operations
will not exceed the maximum operating conditions or HAP emissions
potential represented by your design evaluation.
(d) [Reserved]
(e) For each monitoring system required in this section, you must
develop and submit for approval a site-specific monitoring plan that
addresses the criteria specified in paragraphs (e)(1) through (3) of
this section.
(1) Installation of the continuous monitoring system (CMS) sampling
probe or other interface at a measurement location relative to each
affected process unit such that the measurement is representative of
control of the exhaust emissions (e.g., on or downstream of the last
control device);
(2) Performance and equipment specifications for the sample
interface, the pollutant concentration or parametric signal analyzer,
and the data collection and reduction system; and
(3) Performance evaluation procedures and acceptance criteria (e.g.,
calibrations).
(f) In your site-specific monitoring plan, you must also address the
procedural processes in paragraphs (f)(1) through (3) of this section.
(1) Ongoing operation and maintenance procedures in accordance with
the general requirements of Sec. 63.8(c)(1), (3), (4)(ii), (7), and
(8);
(2) Ongoing data quality assurance procedures in accordance with the
general requirements of Sec. 63.8(d); and
(3) Ongoing recordkeeping and reporting procedures in accordance
with the general requirements of Sec. 63.10(c), (e)(1), and (e)(2)(i).
(g) You must conduct a performance evaluation of each CMS in
accordance with your site-specific monitoring plan.
(h) You must operate and maintain the CMS in continuous operation
according to the site-specific monitoring plan.
(i) Design evaluation. To demonstrate that a control device meets
the required percent by weight inorganic HAP emission reduction
limitation in Sec. 63.7184(c)(1) or (d)(1), a design evaluation must
address the composition of
[[Page 83]]
the inorganic HAP concentration of the vent stream entering the control
device. A design evaluation also must address other vent stream
characteristics and control device operating parameters as specified in
any one of paragraphs (i)(1) through (5) of this section, depending on
the type of control device that is used. If the vent stream is not the
only inlet to the control device, the efficiency demonstration must also
consider all other vapors, gases, and liquids, other than fuels,
received by the control device.
(1) For a condenser, the design evaluation shall consider the vent
stream flow rate, relative humidity, and temperature and shall establish
the design outlet organic HAP compound concentration level, design
average temperature of the condenser exhaust vent stream, and the design
average temperatures of the coolant fluid at the condenser inlet and
outlet. The temperature of the gas stream exiting the condenser must be
measured and used to establish the outlet organic HAP concentration.
(2) For a carbon adsorption system that regenerates the carbon bed
directly onsite in the control device such as a fixed-bed adsorber, the
design evaluation shall consider the vent stream flow rate, relative
humidity, and temperature and shall establish the design exhaust vent
stream organic compound concentration level, adsorption cycle time,
number and capacity of carbon beds, type and working capacity of
activated carbon used for carbon beds, design total regeneration stream
mass or volumetric flow over the period of each complete carbon bed
regeneration cycle, design carbon bed temperature after regeneration,
design carbon bed regeneration time, and design service life of carbon.
For vacuum desorption, the pressure drop shall be included.
(3) For a carbon adsorption system that does not regenerate the
carbon bed directly onsite in the control device such as a carbon
canister, the design evaluation shall consider the vent stream mass or
volumetric flow rate, relative humidity, and temperature and shall
establish the design exhaust vent stream organic compound concentration
level, capacity of carbon bed, type and working capacity of activated
carbon used for carbon bed, and design carbon replacement interval based
on the total carbon working capacity of the control device and source
operating schedule.
(4) For a scrubber, the design evaluation shall consider the vent
stream composition, constituent concentrations, liquid-to-vapor ratio,
scrubbing liquid flow rate and concentration, temperature, and the
reaction kinetics of the constituents with the scrubbing liquid. The
design evaluation shall establish the design exhaust vent stream organic
compound concentration level and will include the additional information
in paragraphs (i)(5)(i) and (ii) of this section for trays and a packed
column scrubber.
(i) Type and total number of theoretical and actual trays;
(ii) Type and total surface area of packing for entire column, and
for individual packed sections if column contains more than one packed
section.
[68 FR 27925, May 22, 2003, as amended at 71 FR 20467, Apr. 20, 2006]
Sec. 63.7188 What are my monitoring installation, operation, and maintenance
requirements?
If you comply with the emission limitations of Sec. 63.7184 by
venting the emissions of your semiconductor process vent through a
closed vent system to a control device, you must comply with the
requirements of paragraphs (a) and (b) of this section.
(a) You must meet the applicable general monitoring, installation,
operation, and maintenance requirements specified in Sec. 63.996.
(b) You must meet the monitoring, installation, operation, and
maintenance requirements specified for closed vent systems and
applicable control devices in Sec. Sec. 63.983 through 63.995. If you
used the design evaluation procedure in Sec. 63.7187(i) to demonstrate
compliance, you must use the information from the design evaluation to
establish the operating parameter level for monitoring of the control
device.
[[Page 84]]
Applications, Notifications, Reports, and Records
Sec. 63.7189 What applications and notifications must I submit and when?
(a) You must submit all of the applications and notifications in
Sec. Sec. 63.7(b) and (c); 63.8(e), (f)(4) and (f)(6); and 63.9(b)
through (e), (g) and (h) that apply to you by the dates specified.
(b) As specified in Sec. 63.9(b)(2), if you start up your affected
source before May 22, 2003, you must submit an Initial Notification not
later than 120 calendar days after May 22, 2003.
(c) As specified in Sec. 63.9(b)(3), if you start up your new or
reconstructed affected source on or after May 22, 2003. you must submit
an Initial Notification not later than 120 calendar days after you
become subject to this subpart.
(d) If you are required to conduct a performance test, you must
submit a notification of intent to conduct a performance test at least
60 calendar days before the performance test is scheduled to begin as
required in Sec. 63.7(b)(1).
(e) If you are required to conduct a performance test or other
initial compliance demonstration, you must submit a Notification of
Compliance Status according to Sec. 63.9(h)(2)(ii) and according to
paragraphs (e)(1) and (2) of this section.
(1) For each initial compliance demonstration that does not include
a performance test, you must submit the Notification of Compliance
Status before the close of business on the 30th calendar day following
the completion of the initial compliance demonstration. If you used the
design evaluation procedure in Sec. 63.7187(i) to demonstrate
compliance, you must include the results of the design evaluation in the
Notification of Compliance Status.
(2) For each initial compliance demonstration required that includes
a performance test conducted according to the requirements in Table 1 to
this subpart, you must submit a notification of the date of the
performance evaluation at least 60 days prior to the date the
performance evaluation is scheduled to begin as required in Sec.
63.8(e)(2).
Sec. 63.7190 What reports must I submit and when?
(a) You must submit each of the following reports that apply to you.
(1) Periodic compliance reports. You must submit a periodic
compliance report that contains the information required under
paragraphs (c) through (e) of this section, and any requirements
specified to be reported for process vents in Sec. 63.982(a)(2) and
storage tanks in Sec. 63.982(a)(1).
(2) Immediate startup, shutdown, and malfunction report. You must
submit an Immediate Startup, Shutdown, and Malfunction Report if you had
a startup, shutdown, or malfunction during the reporting period that is
not consistent with your SSMP. Your report must contain actions taken
during the event. You must submit this report by fax or telephone within
2 working days after starting actions inconsistent with you SSMP. You
are required to follow up this report with a report specifying the
information in Sec. 63.10(d)(5)(ii) by letter within 7 working days
after the end of the event unless you have made alternative arrangements
with your permitting authority.
(b) Unless the Administrator has approved a different schedule for
submission of reports under Sec. 63.10(a), you must submit each report
by the date according to paragraphs (b)(1) through (5) of this section.
(1) The first periodic compliance report must cover the period
beginning on the compliance date that is specified for your affected
source in Sec. 63.7183 and ending on June 30 or December 31, whichever
date is the first date following the end of the first 12 calendar months
after the compliance date that is specified for your source in Sec.
63.7183.
(2) The first periodic compliance report must be postmarked or
delivered no later than July 31 or January 31, whichever date follows
the end of the first 12 calendar months after the compliance date that
is specified for your affected source in Sec. 63.7183.
(3) Each subsequent periodic compliance report must cover the
semiannual reporting period from January 1 through June 30 or the
semiannual reporting period from July 1 through December 31.
[[Page 85]]
(4) Each subsequent periodic compliance report must be postmarked or
delivered no later than July 31 or January 31, whichever date is the
first date following the end of the semiannual reporting period.
(5) For each affected source that is subject to permitting
regulations pursuant to 40 CFR part 70 or 40 CFR part 71, and if the
permitting authority has established dates for submitting semiannual
reports pursuant to 40 CFR 70.6(a)(3)(iii)(A) or 40 CFR
71.6(a)(3)(iii)(A), you may submit the first and subsequent periodic
compliance reports according to the dates the permitting authority has
established instead of according to the dates in paragraphs (b)(1)
through (4) of this section.
(c) The periodic compliance report must contain the information
specified in paragraphs (c)(1) through (5) of this section.
(1) Company name and address.
(2) Statement by a responsible official with that official's name,
title, and signature, certifying the truth, accuracy, and completeness
of the content of the report.
(3) Date of report and beginning and ending dates of the reporting
period.
(4) If there are no deviations from any emission limitations that
apply to you, a statement that there were no deviations from the
emission limitations during the reporting period and that no CMS was
inoperative, inactive, malfunctioning, out-of-control, repaired, or
adjusted.
(5) If you had a startup, shutdown, or malfunction during the
reporting period and you took actions consistent with your SSMP, your
periodic compliance report must include the information in Sec.
63.10(d)(5) for each startup, shutdown, and malfunction.
(d) For each deviation from an emission limitation that occurs at an
affected source where you are not using a CMS to comply with the
emission limitations, the periodic compliance report must contain the
information in paragraphs (d)(1) through (2) of this section.
(1) The total operating time of each affected source during the
reporting period.
(2) Information on the number, duration, and cause of deviations
(including unknown cause), if applicable.
(e) For each deviation from an emission limitation occurring at an
affected source where you are using a CMS to demonstrate compliance with
the emission limitation, you must include the information in paragraphs
(e)(1) through (8) of this section.
(1) The date and time that each malfunction started and stopped, and
the reason it was inoperative.
(2) The date and time that each CMS was inoperative, except for
calibration checks.
(3) The date and time that each CMS was out-of-control, including
the information in Sec. 63.8(c)(8).
(4) The date and time that each deviation started and stopped, and
whether each deviation occurred during a period of startup, shutdown, or
malfunction or during another period, and the cause of the deviation.
(5) A summary of the total duration of the deviation during the
reporting period, and the total duration as a percent of the total
source operating time during that reporting period.
(6) A summary of the total duration of CMS downtime during the
reporting period, and the total duration of CMS downtime as a percent of
the total source operating time during the reporting period.
(7) An identification of each HAP that was monitored at the affected
source.
(8) The date of the latest CMS certification or audit.
Sec. 63.7191 What records must I keep?
(a) You must keep the records listed in paragraphs (a)(1) through
(3) of this section.
(1) A copy of each notification and report that you submitted to
comply with this subpart, including all documentation supporting any
Notification of Compliance Status and periodic report of compliance that
you submitted, according to the requirements in Sec. 63.10(b)(2)(xiv).
(2) The records in Sec. 63.6(e)(3)(iii) through (v) related to
startup, shutdown, and malfunctions.
[[Page 86]]
(3) Records of performance tests and performance evaluations as
required in Sec. 63.10(b)(2)(viii).
(b) For each CMS, you must keep the records listed in paragraphs
(b)(1) through (5) of this section.
(1) Records described in Sec. 63.10(b)(2)(vi) through (xi).
(2) All required measurements needed to demonstrate compliance with
a relevant standard (e.g., 30-minute averages of CMS data, raw
performance testing measurements, raw performance evaluation
measurements).
(3) All required CMS measurements (including monitoring data
recorded during unavoidable CMS breakdowns and out-of-control periods).
(4) Records of the date and time that each deviation started and
stopped, and whether the deviation occurred during a period of startup,
shutdown, or malfunction or during another period.
(5) Records for process vents according to the requirements
specified in Sec. 63.982(a)(2) and storage tank vents according to the
requirements specified in Sec. 63.982(a)(1).
Sec. 63.7192 In what form and how long must I keep my records?
(a) Your records must be in a form suitable and readily available
for expeditious review, according to Sec. 63.10(b)(1).
(b) As specified in Sec. 63.10(b)(1), you must keep each record for
5 years following the date of each occurrence, measurement, maintenance,
corrective action, report, or record.
(c) You must keep each record on site for at least 2 years after the
date of each occurrence, measurement, maintenance, corrective action,
report, or record, according to Sec. 63.10(b)(1). You can keep the
records offsite for the remaining 3 years.
Other Requirements and Information
Sec. 63.7193 What parts of the General Provisions apply to me?
Table 2 to this subpart shows which parts of the General Provisions
in Sec. Sec. 63.1 through 63.13 apply to you.
Sec. 63.7194 Who implements and enforces this subpart?
(a) This subpart can be implemented and enforced by us, the U.S.
Environmental Protection Agency (EPA), or a delegated authority such as
your State, local, or tribal agency. If the U.S. EPA Administrator has
delegated authority to your State, local, or tribal agency, then that
agency has the authority to implement and enforce this subpart. You
should contact your U.S. EPA Regional Office to find out if this subpart
is delegated to your State, local, or tribal agency.
(b) In delegating implementation and enforcement authority of this
subpart to a State, local, or tribal agency under 40 CFR part 63,
subpart E, the authorities contained in paragraph (c) of this section
are retained by the U.S. EPA Administrator and are not transferred to
the State, local, or tribal agency.
(c) The authorities that will not be delegated to State, local, or
tribal agencies are as listed in paragraphs (c)(1) through (4) of this
section.
(1) Approval of alternatives to the non-opacity emission limitations
in Sec. 63.7184 under Sec. 63.6(g).
(2) Approval of major alternatives to test methods under Sec.
63.7(e)(2)(ii) and (f) and as defined in Sec. 63.90.
(3) Approval of major alternatives to monitoring under Sec. 63.8(f)
and as defined in Sec. 63.90.
(4) Approval of major alternatives to recordkeeping and reporting
under Sec. 63.10(f) and as defined in Sec. 63.90.
Sec. 63.7195 What definitions apply to this subpart?
Terms used in this subpart are defined in the Clean Air Act, in
Sec. Sec. 63.2 and 63.981, the General Provisions of this part (40 CFR
part 63, subpart A), and in this section as follows:
Combined HAP process vent means a process vent that emits both
inorganic and organic HAP to the atmosphere.
Control device means a combustion device, recovery device, recapture
device, or any combination of these devices used for the primary purpose
of reducing emissions to comply with this subpart. Devices that are
inherent to a process or are integral to the operation of a process are
not considered control devices for the purposes of this subpart, even
though these devices may have the secondary effect of reducing
emissions.
[[Page 87]]
Inorganic HAP process vent means a process vent that emits only
inorganic HAP to the atmosphere.
Organic HAP process vent means a process vent that emits only
organic HAP to the atmosphere.
Process vent means the point at which HAP emissions are released to
the atmosphere from a semiconductor manufacturing process unit or
storage tank by means of a stack, chimney, vent, or other functionally
equivalent opening. The HAP emission points originating from wastewater
treatment equipment, other than storage tanks, are not considered to be
a process vent, unless the wastewater treatment equipment emission
points are connected to a common vent or exhaust plenum with other
process vents.
Semiconductor manufacturing means the collection of semiconductor
manufacturing process units used to manufacture p-type and n-type
semiconductors or active solid state devices from a wafer substrate,
including processing from crystal growth through wafer fabrication, and
testing and assembly. Examples of semiconductor or related solid state
devices include semiconductor diodes, semiconductor stacks, rectifiers,
integrated circuits, and transistors.
Semiconductor manufacturing process unit means the collection of
equipment used to carry out a discrete operation in the semiconductor
manufacturing process. These operations include, but are not limited to,
crystal growing; solvent stations used to prepare and clean materials
for subsequent processing or for parts cleaning; wet chemical stations
used for cleaning (other than solvent cleaning); photoresist
application, developing, and stripping; etching; gaseous operation
stations used for stripping, cleaning, doping, etching, and layering;
separation; encapsulation; and testing. Research and development
operations associated with semiconductor manufacturing and conducted at
a semiconductor manufacturing facility are considered to be
semiconductor manufacturing process units.
Storage tank means a stationary unit that is constructed primarily
from nonearthen materials (such as wood, concrete, steel, fiberglass, or
plastic) which provides structural support and is designed to hold an
accumulation of liquids or other materials used in or generated by a
semiconductor manufacturing process unit. The following are not storage
tanks for the purposes of this subpart:
(1) Tanks permanently attached to motor vehicles such as trucks,
railcars, barges, or ships;
(2) Flow-through tanks where wastewater undergoes treatment (such as
pH adjustment) before discharge, and are not used to accumulate
wastewater;
(3) Bottoms receiver tanks; and
(4) Surge control tanks.
[68 FR 27925, May 22, 2003, as amended at 73 FR 42532, 73 FR 42532, July
22, 2008]
Sec. Table 1 to Subpart BBBBB of Part 63--Requirements for Performance
Tests
As stated in Sec. 63.7187, you must comply with the requirements
for performance tests in the following table:
----------------------------------------------------------------------------------------------------------------
According to the
For . . . You must . . . Using . . . following requirements
. . .
----------------------------------------------------------------------------------------------------------------
1. Process or storage tank vent a. Select sampling Method 1 or 1A of 40 Sampling sites must be
streams. port's location and CFR part 60, appendix located at the inlet
the number of traverse A. (if emission reduction
ports. or destruction
efficiency testing is
required) and outlet
of the control device
and prior to any
releases to the
atmosphere.
b. Determine velocity Method 2, 2A, 2C, 2D, For HAP reduction
and volumetric flow 2F, or 2G of 40 CFR efficiency testing
rate. part 60, appendix A. only; not necessary
for determining
compliance with a ppmv
concentration limit.
c. Conduct gas i. Method 3, 3A, or 3B For flow rate
molecular weight of 40 CFR part 60, determination only.
analysis. appendix A.
ii. ASME PTC 19.10-1981- You may use ASME PTC
Part 10. 19.10-1981-Part 10
(available for
purchase from Three
Park Avenue, New York,
NY 10016-5990) as an
alternative to EPA
Method 3B.
[[Page 88]]
d. Measure moisture Method 4 of 40 CFR part For flow rate
content of the stack 60, appendix A. determination and
gas. correction to dry
basis, if necessary.
2. Process vent stream............... a. Measure organic and i. Method 18, 25, or (1) To determine
inorganic HAP 25A of 40 CFR part 60, compliance with the
concentration (two appendix A, AND percent by weight
method option). ii. Method 26 or 26A of emission reduction
40 CFR part 60, limit, conduct
appendix A. simultaneous sampling
at inlet and outlet of
control device and
analyze for same
organic and inorganic
HAP at both inlet and
outlet; and
(2) If you use Method
25A to determine the
TOC concentration for
compliance with the 20
ppmv emission
limitation, the
instrument must be
calibrated on methane
or the predominant
HAP. If you calibrate
on the predominant
HAP, you must comply
with each of the
following:
--The organic HAP used
as the calibration gas
must be the single
organic HAP
representing the
largest percent of
emissions by volume.
--The results are
acceptable if the
response from the high
level calibration gas
is at least 20 times
the standard deviation
of the response from
the zero calibration
gas when the
instrument is zeroed
on its most sensitive
scale.
--The span value of the
analyzer must be less
than 100 ppmv.
To determine compliance
with 98 percent
reduction limit,
conduct simultaneous
sampling at inlet and
outlet of control
device and analyze for
same organic and
inorganic HAP at both
inlet and outlet.
c. Measure organic and Method 320 of 40 CFR To determine compliance
inorganic HAP part 63, appendix A. with the percent by
simultaneously (one weight emission
method option). reduction limit,
conduct simultaneous
sampling at inlet and
outlet of control
device and analyze for
same organic and
inorganic HAP at both
inlet and outlet.
3. Storage tank vent stream.......... Measure inorganic HAP Method 26 or 26A of 40 To determine compliance
concentration. CFR part 60, appendix with percent by weight
A, or Method 320 of 40 emission reduction
CFR part 63, appendix limit, conduct
A. simultaneous sampling
at inlet and outlet of
control device and
analyze for same
inorganic HAP at both
inlet and outlet.
----------------------------------------------------------------------------------------------------------------
Sec. Table 2 to Subpart BBBBB of Part 63--Applicability of General
Provisions to Subpart BBBBB
As stated in Sec. 63.7193, you must comply with the applicable
General Provisions requirements according to the following table:
------------------------------------------------------------------------
Applicable to
Citation Subject Subpart BBBBB?
------------------------------------------------------------------------
Sec. 63.1................. Applicability....... Yes.
Sec. 63.2................. Definitions......... Yes.
Sec. 63.3................. Units and Yes.
Abbreviations.
Sec. 63.4................. Prohibited Yes.
Activities and
Circumvention.
Sec. 63.5................. Construction and Yes.
Reconstruction.
Sec. 63.6................. Compliance with Yes.
Standards and
Maintenance.
Sec. 63.7................. Performance Testing Yes, with the
Requirements. exception of Sec.
63.7(e)(1). The
requirements of
Sec. 63.7(e)(1)
do not apply.
Performance testing
requirements that
apply are specified
in this subpart,
and in Sec.
63.982(a)(1) and
(2).
Sec. 63.8................. Monitoring Monitoring
Requirements. requirements are
specified in this
subpart and in Sec.
63.982(a)(1) and
(2). The closed
vent system
inspection
requirements of
Sec. 63.983(c),
as referenced by
Sec. 63.982(a)(1)
and (2), do not
apply.
Sec. 63.9................. Notification Yes.
Requirements.
[[Page 89]]
Sec. 63.10................ Recordkeeping and Yes, with the
Reporting exception of Sec.
Requirements. 63.10(e). The
requirements of
Sec. 63.10(e) do
not apply. In
addition, the
recordkeeping and
reporting
requirements
specified in this
subpart apply.
Sec. 63.11................ Flares.............. Yes.
Sec. 63.12................ Delegation.......... Yes.
Sec. 63.13................ Addresses........... Yes.
Sec. 63.14................ Incorporation by Yes.
Reference.
Sec. 63.15................ Availability of Yes.
Information.
------------------------------------------------------------------------
Subpart CCCCC_National Emission Standards for Hazardous Air Pollutants
for Coke Ovens: Pushing, Quenching, and Battery Stacks
Source: 68 FR 18025, Apr. 14, 2003, unless otherwise noted.
What This Subpart Covers
Sec. 63.7280 What is the purpose of this subpart?
This subpart establishes national emission standards for hazardous
air pollutants (NESHAP) for pushing, soaking, quenching, and battery
stacks at coke oven batteries. This subpart also establishes
requirements to demonstrate initial and continuous compliance with all
applicable emission limitations, work practice standards, and operation
and maintenance requirements in this subpart.
Sec. 63.7281 Am I subject to this subpart?
You are subject to this subpart if you own or operate a coke oven
battery at a coke plant that is (or is part of) a major source of
hazardous air pollutant (HAP) emissions. A major source of HAP is a
plant site that emits or has the potential to emit any single HAP at a
rate of 10 tons or more per year or any combination of HAP at a rate of
25 tons or more per year.
Sec. 63.7282 What parts of my plant does this subpart cover?
(a) This subpart applies to each new or existing affected source at
your coke plant. The affected source is each coke oven battery.
(b) This subpart covers emissions from pushing, soaking, quenching,
and battery stacks from each affected source.
(c) An affected source at your coke plant is existing if you
commenced construction or reconstruction of the affected source before
July 3, 2001.
(d) An affected source at your coke plant is new if you commenced
construction or reconstruction of the affected source on or after July
3, 2001. An affected source is reconstructed if it meets the definition
of ``reconstruction'' in Sec. 63.2.
Sec. 63.7283 When do I have to comply with this subpart?
(a) If you have an existing affected source, you must comply with
each emission limitation, work practice standard, and operation and
maintenance requirement in this subpart that applies to you no later
than April 14, 2006.
(b) If you have a new affected source and its initial startup date
is on or before April 14, 2003, you must comply with each emission
limitation, work practice standard, and operation and maintenance
requirement in this subpart that applies to you by April 14, 2003.
(c) If you have a new affected source and its initial startup date
is after April 14, 2003, you must comply with each emission limitation,
work practice standard, and operation and maintenance requirement in
this subpart that applies to you upon initial startup.
(d) You must meet the notification and schedule requirements in
Sec. 63.7340. Several of these notifications must be submitted before
the compliance date for your affected source.
[68 FR 18025, Apr. 14, 2003; 68 FR 19885, Apr. 22, 2003]
[[Page 90]]
Emission Limitations and Work Practice Standards
Sec. 63.7290 What emission limitations must I meet for capture systems and
control devices applied to pushing emissions?
(a) You must not discharge to the atmosphere emissions of
particulate matter from a control device applied to pushing emissions
from a new or existing coke oven battery that exceed the applicable
limit in paragraphs (a)(1) through (4) of this section:
(1) 0.01 grain per dry standard cubic foot (gr/dscf) if a cokeside
shed is used to capture emissions;
(2) 0.02 pound per ton (lb/ton) of coke if a moveable hood vented to
a stationary control device is used to capture emissions;
(3) If a mobile scrubber car that does not capture emissions during
travel is used:
(i) 0.03 lb/ton of coke for a control device applied to pushing
emissions from a short battery, or
(ii) 0.01 lb/ton of coke for a control device applied to pushing
emissions from a tall battery; and
(4) 0.04 lb/ton of coke if a mobile control device that captures
emissions during travel is used.
(b) You must meet each operating limit in paragraphs (b)(1) through
(4) of this section that applies to you for a new or existing coke oven
battery.
(1) For each venturi scrubber applied to pushing emissions, you must
maintain the daily average pressure drop and scrubber water flow rate at
or above the minimum levels established during the initial performance
test.
(2) For each hot water scrubber applied to pushing emissions, you
must maintain the daily average water pressure and water temperature at
or above the minimum levels established during the initial performance
test.
(3) For each capture system applied to pushing emissions, you must
maintain the daily average volumetric flow rate at the inlet of the
control device at or above the minimum level established during the
initial performance test; or
(i) For each capture system that uses an electric motor to drive the
fan, you must maintain the daily average fan motor amperes at or above
the minimum level established during the initial performance test; and
(ii) For each capture system that does not use a fan driven by an
electric motor, you must maintain the daily average static pressure at
the inlet to the control device at an equal or greater vacuum than the
level established during the initial performance test or maintain the
daily average fan revolutions per minute (RPM) at or above the minimum
level established during the initial performance test.
(4) For each multicyclone, you must maintain the daily average
pressure drop at or below the minimum level established during the
initial performance test.
[68 FR 18025, Apr. 14, 2003, as amended at 69 FR 60818, Oct. 13, 2004]
Sec. 63.7291 What work practice standards must I meet for fugitive pushing
emissions if I have a by-product coke oven battery with vertical flues?
(a) You must meet each requirement in paragraphs (a)(1) through (7)
of this section for each new or existing by-product coke oven battery
with vertical flues.
(1) Observe and record the opacity of fugitive pushing emissions
from each oven at least once every 90 days. If an oven cannot be
observed during a 90-day period due to circumstances that were not
reasonably avoidable, you must observe the opacity of the first push of
that oven following the close of the 90-day period that is capable of
being observed in accordance with the procedures in Sec. 63.7334(a),
and you must document why the oven was not observed within a 90-day
period. All opacity observations of fugitive pushing emissions for
batteries with vertical flues must be made using the procedures in Sec.
63.7334(a).
(2) If two or more batteries are served by the same pushing
equipment and total no more than 90 ovens, the batteries as a unit can
be considered a single battery.
(3) Observe and record the opacity of fugitive pushing emissions for
at least four consecutive pushes per battery each day. Exclude any push
during which the observer's view is obstructed
[[Page 91]]
or obscured by interferences and observe the next available push to
complete the set of four pushes. If necessary due to circumstances that
were not reasonably avoidable, you may observe fewer than four
consecutive pushes in a day; however, you must observe and record as
many consecutive pushes as possible and document why four consecutive
pushes could not be observed. You may observe and record one or more
non-consecutive pushes in addition to any consecutive pushes observed in
a day.
(4) Do not alter the pushing schedule to change the sequence of
consecutive pushes to be observed on any day. Keep records indicating
the legitimate operational reason for any change in your pushing
schedule which results in a change in the sequence of consecutive pushes
observed on any day.
(5) If the average opacity for any individual push exceeds 30
percent opacity for any short battery or 35 percent opacity for any tall
battery, you must take corrective action and/or increase coking time for
that oven. You must complete corrective action or increase coking time
within either 10 calendar days or the number of days determined using
Equation 1 of this section, whichever is greater:
X = 0.55 * Y (Eq. 1)
Where:
X = Number of calendar days allowed to complete corrective action or
increase coking time; and
Y = Current coking time for the oven, hours.
For the purpose of determining the number of calendar days allowed under
Equation 1 of this section, day one is the first day following the day
you observed an opacity in excess of 30 percent for any short battery or
35 percent for any tall battery. Any fraction produced by Equation 1 of
this section must be counted as a whole day. Days during which the oven
is removed from service are not included in the number of days allowed
to complete corrective action.
(6)(i) You must demonstrate that the corrective action and/or
increased coking time was successful. After a period of time no longer
than the number of days allowed in paragraph (a)(5) of this section,
observe and record the opacity of the first two pushes for the oven
capable of being observed using the procedures in Sec. 63.7334(a). The
corrective action and/or increased coking time was successful if the
average opacity for each of the two pushes is 30 percent or less for a
short battery or 35 percent or less for a tall battery. If the
corrective action and/or increased coking time was successful, you may
return the oven to the 90-day reading rotation described in paragraph
(a)(1) of this section. If the average opacity of either push exceeds 30
percent for a short battery or 35 percent for a tall battery, the
corrective action and/or increased coking time was unsuccessful, and you
must complete additional corrective action and/or increase coking time
for that oven within the number of days allowed in paragraph (a)(5) of
this section.
(ii) After implementing any additional corrective action and/or
increased coking time required under paragraph (a)(6)(i) or (a)(7)(ii)
of this section, you must demonstrate that corrective action and/or
increased coking time was successful. After a period of time no longer
than the number of days allowed in paragraph (a)(5) of this section, you
must observe and record the opacity of the first two pushes for the oven
capable of being observed using the procedures in Sec. 63.7334(a). The
corrective action and/or increased coking time was successful if the
average opacity for each of the two pushes is 30 percent or less for a
short battery or 35 percent or less for a tall battery. If the
corrective action and/or increased coking time was successful, you may
return the oven to the 90-day reading rotation described in paragraph
(a)(1) of this section. If the average opacity of either push exceeds 30
percent for a short battery or 35 percent for a tall battery, the
corrective action and/or increased coking time was unsuccessful, and you
must follow the procedures in paragraph (a)(6)(iii) of this section.
(iii) If the corrective action and/or increased coking time was
unsuccessful as described in paragraph (a)(6)(ii) of this section, you
must repeat the procedures in paragraph (a)(6)(ii) of this section until
the corrective action and/or increased coking time is successful.
[[Page 92]]
You must report to the permitting authority as a deviation each
unsuccessful attempt at corrective action and/or increased coking time
under paragraph (a)(6)(ii) of this section.
(7)(i) If at any time you place an oven on increased coking time as
a result of fugitive pushing emissions that exceed 30 percent for a
short battery or 35 percent for a tall battery, you must keep the oven
on the increased coking time until the oven qualifies for decreased
coking time using the procedures in paragraph (a)(7)(ii) or (a)(7)(iii)
of this section.
(ii) To qualify for a decreased coking time for an oven placed on
increased coking time in accordance with paragraph (a)(5) or (6) of this
section, you must operate the oven on the decreased coking time. After
no more than two coking cycles on the decreased coking time, you must
observe and record the opacity of the first two pushes that are capable
of being observed using the procedures in Sec. 63.7334(a). If the
average opacity for each of the two pushes is 30 percent or less for a
short battery or 35 percent or less for a tall battery, you may keep the
oven on the decreased coking time and return the oven to the 90-day
reading rotation described in paragraph (a)(1) of this section. If the
average opacity of either push exceeds 30 percent for a short battery or
35 percent for a tall battery, the attempt to qualify for a decreased
coking time was unsuccessful. You must then return the oven to the
previously established increased coking time, or implement other
corrective action(s) and/or increased coking time. If you implement
other corrective action and/or a coking time that is shorter than the
previously established increased coking time, you must follow the
procedures in paragraph (a)(6)(ii) of this section to confirm that the
corrective action(s) and/or increased coking time was successful.
(iii) If the attempt to qualify for decreased coking time was
unsuccessful as described in paragraph (a)(7)(ii) of this section, you
may again attempt to qualify for decreased coking time for the oven. To
do this, you must operate the oven on the decreased coking time. After
no more than two coking cycles on the decreased coking time, you must
observe and record the opacity of the first two pushes that are capable
of being observed using the procedures in Sec. 63.7334(a). If the
average opacity for each of the two pushes is 30 percent or less for a
short battery or 35 percent or less for a tall battery, you may keep the
oven on the decreased coking time and return the oven to the 90-day
reading rotation described in paragraph (a)(1) of this section. If the
average opacity of either push exceeds 30 percent for a short battery or
35 percent for a tall battery, the attempt to qualify for a decreased
coking time was unsuccessful. You must then return the oven to the
previously established increased coking time, or implement other
corrective action(s) and/or increased coking time. If you implement
other corrective action and/or a coking time that is shorter than the
previously established increased coking time, you must follow the
procedures in paragraph (a)(6)(ii) of this section to confirm that the
corrective action(s) and/or increased coking time was successful.
(iv) You must report to the permitting authority as a deviation the
second and any subsequent consecutive unsuccessful attempts on the same
oven to qualify for decreased coking time as described in paragraph
(a)(7)(iii) of this section.
(b) As provided in Sec. 63.6(g), you may request to use an
alternative to the work practice standards in paragraph (a) of this
section.
Sec. 63.7292 What work practice standards must I meet for fugitive pushing
emissions if I have a by-product coke oven battery with horizontal flues?
(a) You must comply with each of the requirements in paragraphs
(a)(1) through (4) of this section.
(1) Prepare and operate by a written plan that will eliminate or
minimize incomplete coking for each by-product coke oven battery with
horizontal flues. You must submit the plan and supporting documentation
to the Administrator (or delegated authority) for approval no later than
90 days after completing all observations and measurements required for
the study in paragraph (a)(3) of this section or April 14, 2004,
whichever is earlier. You must
[[Page 93]]
begin operating by the plan requirements by the compliance date that is
specified in Sec. 63.7283. The written plan must identify minimum flue
temperatures for different coking times and a battery-wide minimum
acceptable flue temperature for any oven at any coking time.
(2) Submit the written plan and supporting documentation to the
Administrator (or delegated authority) for review and approval. Include
all data collected during the study described in paragraph (a)(3) of
this section. If the Administrator (or delegated authority) disapproves
the plan, you must revise the plan as directed by the Administrator (or
delegated authority) and submit the amended plan for approval. The
Administrator (or delegated authority) may require you to collect and
submit additional data. You must operate according to your submitted
plan (or submitted amended plan, if any) until the Administrator (or
delegated authority) approves your plan.
(3) You must base your written plan on a study that you conduct that
meets each of the requirements listed in paragraphs (a)(3)(i) through
(x) of this section.
(i) Initiate the study by July 14, 2003. Notify the Administrator
(or delegated authority) at least 7 days prior to initiating the study
according to the requirements in Sec. 63.7340(f).
(ii) Conduct the study under representative operating conditions,
including but not limited to the range of moisture content and volatile
matter in the coal that is charged.
(iii) Include every oven in the study and observe at least two
pushes from each oven.
(iv) For each push observed, measure and record the temperature of
every flue within 2 hours before the scheduled pushing time. Document
the oven number, date, and time the oven was charged and pushed, and
calculate the net coking time.
(v) For each push observed, document the factors to be used to
identify pushes that are incompletely coked. These factors must include
(but are not limited to): average opacity during the push, average
opacity during travel to the quench tower, average of six highest
consecutive observations during both push and travel, highest single
opacity reading, color of the emissions (especially noting any yellow or
brown emissions), presence of excessive smoke during travel to the
quench tower, percent volatile matter in the coke, percent volatile
matter and percent moisture in the coal that is charged, and the date
the oven was last rebuilt or completely relined. Additional
documentation may be provided in the form of pictures or videotape of
emissions during the push and travel. All opacity observations must be
conducted in accordance with the procedures in Sec. 63.7334(a)(3)
through (7).
(vi) Inspect the inside walls of the oven after each observed push
for cool spots as indicated by a flue that is darker than others (the
oven walls should be red hot) and record the results.
(vii) For each push observed, note where incomplete coking occurs if
possible (e.g., coke side end, pusher side end, top, or center of the
coke mass). For any push with incomplete coking, investigate and
document the probable cause.
(viii) Use the documented factors in paragraph (a)(3)(v) of this
section to identify pushes that were completely coked and those that
were not completely coked. Provide a rationale for the determination
based on the documentation of factors observed during the study.
(ix) Use only the flue temperature and coking time data for pushes
that were completely coked to identify minimum flue temperatures for
various coking times. Submit the criteria used to determine complete
coking, as well as a table of coking times and corresponding
temperatures for complete coking as part of your plan.
(x) Determine the battery-wide minimum acceptable flue temperature
for any oven. This temperature will be equal to the lowest temperature
that provided complete coking as determined in paragraph (a)(3)(ix) of
this section.
(4) You must operate according to the coking times and temperatures
in your approved plan and the requirements in paragraphs (a)(4)(i)
through (viii) of this section.
[[Page 94]]
(i) Measure and record the percent volatile matter in the coal that
is charged.
(ii) Measure and record the temperature of all flues on two ovens
per day within 2 hours before the scheduled pushing time for each oven.
Measure and record the temperature of all flues on each oven at least
once each month.
(iii) For each oven observed in accordance with paragraph (a)(4)(ii)
of this section, record the time each oven is charged and pushed and
calculate and record the net coking time. If any measured flue
temperature for an oven is below the minimum flue temperature for an
oven's scheduled coking time as established in the written plan,
increase the coking time for the oven to the coking time in the written
plan for the observed flue temperature before pushing the oven.
(iv) If you increased the coking time for any oven in accordance
with paragraph (a)(4)(iii) of this section, you must investigate the
cause of the low flue temperature and take corrective action to fix the
problem. You must continue to measure and record the temperature of all
flues for the oven within 2 hours before each scheduled pushing time
until the measurements meet the minimum temperature requirements for the
increased coking time for two consecutive pushes. If any measured flue
temperature for an oven on increased coking time falls below the minimum
flue temperature for the increased coking time, as established in the
written plan, you must increase the coking time for the oven to the
coking time specified in the written plan for the observed flue
temperature before pushing the oven. The oven must continue to operate
at this coking time (or at a longer coking time if the temperature falls
below the minimum allowed for the increased coking time) until the
problem has been corrected, and you have confirmed that the corrective
action was successful as required by paragraph (a)(4)(v) of this
section.
(v) Once the heating problem has been corrected, the oven may be
returned to the battery's normal coking schedule. You must then measure
and record the flue temperatures for the oven within 2 hours before the
scheduled pushing time for the next two consecutive pushes. If any flue
temperature measurement is below the minimum flue temperature for that
coking time established in the written plan, repeat the procedures in
paragraphs (a)(4)(iii) and (iv) of this section.
(vi) If any flue temperature measurement is below the battery-wide
minimum acceptable temperature for complete coking established in the
written plan for any oven at any coking time, you must remove the oven
from service for repairs.
(vii) For an oven that has been repaired and returned to service
after being removed from service in accordance with paragraph (a)(4)(vi)
of this section, you must measure and record the temperatures of all
flues for the oven within 2 hours before the first scheduled pushing
time. If any flue temperature measurement is below the minimum flue
temperature for the scheduled coking time, as established in the written
plan, you must repeat the procedures described in paragraphs (a)(4)(iii)
and (iv) of this section.
(viii) For an oven that has been repaired and returned to service
after removal from service in accordance with paragraph (a)(4)(vi) of
this section, you must report as a deviation to the permitting authority
any flue temperature measurement made during the initial coking cycle
after return to service that is below the lowest acceptable minimum flue
temperature.
(b) As provided in Sec. 63.6(g), you may request to use an
alternative to the work practice standards in paragraph (a) of this
section.
Sec. 63.7293 What work practice standards must I meet for fugitive pushing
emissions if I have a non-recovery coke oven battery?
(a) You must meet the requirements in paragraphs (a)(1) and (2) of
this section for each new and existing non-recovery coke oven battery.
(1) You must visually inspect each oven prior to pushing by opening
the door damper and observing the bed of coke.
(2) Do not push the oven unless the visual inspection indicates that
there is no smoke in the open space above
[[Page 95]]
the coke bed and that there is an unobstructed view of the door on the
opposite side of the oven.
(b) As provided in Sec. 63.6(g), you may request to use an
alternative to the work practice standard in paragraph (a) of this
section.
Sec. 63.7294 What work practice standard must I meet for soaking?
(a) For each new and existing by-product coke oven battery, you must
prepare and operate at all times according to a written work practice
plan for soaking. Each plan must include measures and procedures to:
(1) Train topside workers to identify soaking emissions that require
corrective actions.
(2) Damper the oven off the collecting main prior to opening the
standpipe cap.
(3) Determine the cause of soaking emissions that do not ignite
automatically, including emissions that result from raw coke oven gas
leaking from the collecting main through the damper, and emissions that
result from incomplete coking.
(4) If soaking emissions are caused by leaks from the collecting
main, take corrective actions to eliminate the soaking emissions.
Corrective actions may include, but are not limited to, reseating the
damper, cleaning the flushing liquor piping, using aspiration, putting
the oven back on the collecting main, or igniting the emissions.
(5) If soaking emissions are not caused by leaks from the collecting
main, notify a designated responsible party. The responsible party must
determine whether the soaking emissions are due to incomplete coking. If
incomplete coking is the cause of the soaking emissions, you must put
the oven back on the collecting main until it is completely coked or you
must ignite the emissions.
(b) As provided in Sec. 63.6(g), you may request to use an
alternative to the work practice standard in paragraph (a) of this
section.
Sec. 63.7295 What requirements must I meet for quenching?
(a) You must meet the requirements in paragraphs (a)(1) and (2) of
this section for each quench tower and backup quench station at a new or
existing coke oven battery.
(1) For the quenching of hot coke, you must meet the requirements in
paragraph (a)(1)(i) or (ii) of this section.
(i) The concentration of total dissolved solids (TDS) in the water
used for quenching must not exceed 1,100 milligrams per liter (mg/L); or
(ii) The sum of the concentrations of benzene, benzo(a)pyrene, and
naphthalene in the water used for quenching must not exceed the
applicable site-specific limit approved by the permitting authority.
(2) You must use acceptable makeup water, as defined in Sec.
63.7352, as makeup water for quenching.
(b) For each quench tower at a new or existing coke oven battery and
each backup quench station at a new coke oven battery, you must meet
each of the requirements in paragraphs (b)(1) through (4) of this
section.
(1) You must equip each quench tower with baffles such that no more
than 5 percent of the cross sectional area of the tower may be uncovered
or open to the sky.
(2) You must wash the baffles in each quench tower once each day
that the tower is used to quench coke, except as specified in paragraphs
(b)(2)(i) and (ii) of this section.
(i) You are not required to wash the baffles in a quench tower if
the highest measured ambient temperature remains less than 30 degrees
Fahrenheit throughout that day (24-hour period). If the measured ambient
temperature rises to 30 degrees Fahrenheit or more during the day, you
must resume daily washing according to the schedule in your operation
and maintenance plan.
(ii) You must continuously record the ambient temperature on days
that the baffles were not washed.
(3) You must inspect each quench tower monthly for damaged or
missing baffles and blockage.
(4) You must initiate repair or replacement of damaged or missing
baffles within 30 days and complete as soon as practicable.
(c) As provided in Sec. 63.6(g), you may request to use an
alternative to the work practice standards in paragraph (b) of this
section.
[[Page 96]]
Sec. 63.7296 What emission limitations must I meet for battery stacks?
You must not discharge to the atmosphere any emissions from any
battery stack at a new or existing by-product coke oven battery that
exhibit an opacity greater than the applicable limit in paragraphs (a)
and (b) of this section.
(a) Daily average of 15 percent opacity for a battery on a normal
coking cycle.
(b) Daily average of 20 percent opacity for a battery on batterywide
extended coking.
Operation and Maintenance Requirements
Sec. 63.7300 What are my operation and maintenance requirements?
(a) As required by Sec. 63.6(e)(1)(i), you must always operate and
maintain your affected source, including air pollution control and
monitoring equipment, in a manner consistent with good air pollution
control practices for minimizing emissions at least to the levels
required by this subpart.
(b) You must prepare and operate at all times according to a written
operation and maintenance plan for the general operation and maintenance
of new or existing by-product coke oven batteries. Each plan must
address, at a minimum, the elements listed in paragraphs (b)(1) through
(6) of this section.
(1) Frequency and method of recording underfiring gas parameters.
(2) Frequency and method of recording battery operating temperature,
including measurement of individual flue and cross-wall temperatures.
(3) Procedures to prevent pushing an oven before it is fully coked.
(4) Procedures to prevent overcharging and undercharging of ovens,
including measurement of coal moisture, coal bulk density, and
procedures for determining volume of coal charged.
(5) Frequency and procedures for inspecting flues, burners, and
nozzles.
(6) Schedule and procedures for the daily washing of baffles.
(c) You must prepare and operate at all times according to a written
operation and maintenance plan for each capture system and control
device applied to pushing emissions from a new or existing coke oven
battery. Each plan must address at a minimum the elements in paragraphs
(c)(1) through (3) of this section.
(1) Monthly inspections of the equipment that are important to the
performance of the total capture system (e.g., pressure sensors,
dampers, and damper switches). This inspection must include observations
of the physical appearance of the equipment (e.g., presence of holes in
ductwork or hoods, flow constrictions caused by dents or accumulated
dust in ductwork, and fan erosion). In the event a defect or deficiency
is found in the capture system (during a monthly inspection or between
inspections), you must complete repairs within 30 days after the date
that the defect or deficiency is discovered. If you determine that the
repairs cannot be completed within 30 days, you must submit a written
request for an extension of time to complete the repairs that must be
received by the permitting authority not more than 20 days after the
date that the defect or deficiency is discovered. The request must
contain a description of the defect or deficiency, the steps needed and
taken to correct the problem, the interim steps being taken to mitigate
the emissions impact of the defect or deficiency, and a proposed
schedule for completing the repairs. The request shall be deemed
approved unless and until such time as the permitting authority notifies
you that it objects to the request. The permitting authority may
consider all relevant factors in deciding whether to approve or deny the
request (including feasibility and safety). Each approved schedule must
provide for completion of repairs as expeditiously as practicable, and
the permitting authority may request modifications to the proposed
schedule as part of the approval process.
(2) Preventative maintenance for each control device, including a
preventative maintenance schedule that is consistent with the
manufacturer's instructions for routine and long-term maintenance.
(3) Corrective action for all baghouses applied to pushing
emissions. In the event a bag leak detection system alarm is triggered,
you must
[[Page 97]]
initiate corrective action to determine the cause of the alarm within 1
hour of the alarm, initiate corrective action to correct the cause of
the problem within 24 hours of the alarm, and complete the corrective
action as soon as practicable. Actions may include, but are not limited
to:
(i) Inspecting the baghouse for air leaks, torn or broken bags or
filter media, or any other condition that may cause an increase in
emissions.
(ii) Sealing off defective bags or filter media.
(iii) Replacing defective bags or filter media or otherwise
repairing the control device.
(iv) Sealing off a defective baghouse compartment.
(v) Cleaning the bag leak detection system probe, or otherwise
repairing the bag leak detection system.
(vi) Shutting down the process producing the particulate emissions.
[68 FR 18025, Apr. 14, 2003, as amended at 70 FR 44289, Aug. 2, 2005]
General Compliance Requirements
Sec. 63.7310 What are my general requirements for complying with this
subpart?
(a) You must be in compliance with the emission limitations, work
practice standards, and operation and maintenance requirements in this
subpart at all times, except during periods of startup, shutdown, and
malfunction as defined in Sec. 63.2.
(b) During the period between the compliance date specified for your
affected source in Sec. 63.7283 and the date upon which continuous
monitoring systems have been installed and certified and any applicable
operating limits have been set, you must maintain a log detailing the
operation and maintenance of the process and emissions control
equipment.
(c) You must develop a written startup, shutdown, and malfunction
plan according to the provisions in Sec. 63.6(e)(3).
[68 FR 18025, Apr. 14, 2003, as amended at 71 FR 20467, Apr. 20, 2006]
Initial Compliance Requirements
Sec. 63.7320 By what date must I conduct performance tests or other initial
compliance demonstrations?
(a) As required in Sec. 63.7(a)(2), you must conduct a performance
test to demonstrate compliance with each limit in Sec. 63.7290(a) for
emissions of particulate matter from a control device applied to pushing
emissions that applies to you within 180 calendar days after the
compliance date that is specified in Sec. 63.7283.
(b) You must conduct performance tests to demonstrate compliance
with the TDS limit or constituent limit for quench water in Sec.
63.7295(a)(1) and each opacity limit in Sec. 63.7297(a) for a by-
product coke oven battery stack by the compliance date that is specified
in Sec. 63.7283.
(c) For each work practice standard and operation and maintenance
requirement that applies to you, you must demonstrate initial compliance
within 30 calendar days after the compliance date that is specified in
Sec. 63.7283.
(d) If you commenced construction or reconstruction between July 3,
2001 and April 14, 2003, you must demonstrate initial compliance with
either the proposed emission limit or the promulgated emission limit no
later than October 14, 2003, or no later than 180 calendar days after
startup of the source, whichever is later, according to Sec.
63.7(a)(2)(ix).
(e) If you commenced construction or reconstruction between July 3,
2001 and April 14, 2003, and you chose to comply with the proposed
emission limit when demonstrating initial compliance, you must conduct a
second performance test to demonstrate compliance with the promulgated
emission limit by October 11, 2006, or after startup of the source,
whichever is later, according to Sec. 63.7(a)(2)(ix).
Sec. 63.7321 When must I conduct subsequent performance tests?
For each control device subject to an emission limit for particulate
matter in Sec. 63.7290(a), you must conduct subsequent performance
tests no less frequently than twice (at mid-term and
[[Page 98]]
renewal) during each term of your title V operating permit.
Sec. 63.7322 What test methods and other procedures must I use to demonstrate
initial compliance with the emission limits for particulate matter?
(a) You must conduct each performance test that applies to your
affected source according to the requirements in paragraph (b) of this
section.
(b) To determine compliance with the emission limit for particulate
matter from a control device applied to pushing emissions where a
cokeside shed is the capture system, follow the test methods and
procedures in paragraphs (b)(1) and (2) of this section. To determine
compliance with a process-weighted mass rate of particulate matter (lb/
ton of coke) from a control device applied to pushing emissions where a
cokeside shed is not used, follow the test methods and procedures in
paragraphs (b)(1) through (4) of this section.
(1) Determine the concentration of particulate matter according to
the following test methods in appendix A to 40 CFR part 60.
(i) Method 1 to select sampling port locations and the number of
traverse points. Sampling sites must be located at the outlet of the
control device and prior to any releases to the atmosphere.
(ii) Method 2, 2F, or 2G to determine the volumetric flow rate of
the stack gas.
(iii) Method 3, 3A, or 3B to determine the dry molecular weight of
the stack gas.
(iv) Method 4 to determine the moisture content of the stack gas.
(v) Method 5 or 5D, as applicable, to determine the concentration of
front half particulate matter in the stack gas.
(2) During each particulate matter test run, sample only during
periods of actual pushing when the capture system fan and control device
are engaged. Collect a minimum sample volume of 30 dry standard cubic
feet of gas during each test run. Three valid test runs are needed to
comprise a performance test. Each run must start at the beginning of a
push and finish at the end of a push (i.e., sample for an integral
number of pushes).
(3) Determine the total combined weight in tons of coke pushed
during the duration of each test run according to the procedures in your
source test plan for calculating coke yield from the quantity of coal
charged to an individual oven.
(4) Compute the process-weighted mass emissions (Ep) for
each test run using Equation 1 of this section as follows:
[GRAPHIC] [TIFF OMITTED] TR14AP03.001
Where:
Ep = Process weighted mass emissions of particulate matter,
lb/ton;
C = Concentration of particulate matter, gr/dscf;
Q = Volumetric flow rate of stack gas, dscf/hr;
T = Total time during a run that a sample is withdrawn from the stack
during pushing, hr;
P = Total amount of coke pushed during the test run, tons; and
K = Conversion factor, 7,000 gr/lb.
[68 FR 18025, Apr. 14, 2003, as amended at 70 FR 44289, Aug. 2, 2005]
Sec. 63.7323 What procedures must I use to establish operating limits?
(a) For a venturi scrubber applied to pushing emissions from a coke
oven battery, you must establish site-specific operating limits for
pressure drop and scrubber water flow rate according to the procedures
in paragraphs (a)(1) and (2) of this section.
(1) Using the continuous parameter monitoring systems (CPMS)
required in Sec. 63.7330(b), measure and record the pressure drop and
scrubber water flow rate for each particulate matter test run during
periods of pushing. A minimum of one pressure drop measurement and one
scrubber water flow rate measurement must be obtained for each push.
(2) Compute and record the average pressure drop and scrubber water
flow rate for each test run. Your operating limits are the lowest
average pressure drop and scrubber water flow rate values recorded
during any of the three runs that meet the applicable emission limit.
[[Page 99]]
(b) For a hot water scrubber applied to pushing emissions from a
coke oven battery, you must establish site-specific operating limits for
water pressure and water temperature according to the procedures in
paragraphs (b)(1) and (2) of this section.
(1) Using the CPMS required in Sec. 63.7330(c), measure and record
the hot water pressure and temperature for each particulate matter test
run during periods of pushing. A minimum of one pressure measurement and
one temperature measurement must be made just prior to each push by
monitoring the hot water holding tank on the mobile scrubber car.
(2) Compute and record the average water pressure and temperature
for each test run. Your operating limits are the lowest pressure and
temperature values recorded during any of the three runs that meet the
applicable emission limit.
(c) For a capture system applied to pushing emissions from a coke
oven battery, you must establish a site-specific operating limit
according to the procedures in paragraphs (c)(1), (2), or (3) of this
section.
(1) If you elect the operating limit in Sec. 63.7290(b)(3) for
volumetric flow rate, measure and record the total volumetric flow rate
at the inlet of the control device during each push sampled for each
particulate matter test run. Your operating limit is the lowest
volumetric flow rate recorded during any of the three runs that meet the
emission limit.
(2) If you elect the operating limit in Sec. 63.7290(b)(3)(i) for
fan motor amperes, measure and record the fan motor amperes during each
push sampled for each particulate matter test run. Your operating limit
is the lowest fan motor amperes recorded during any of the three runs
that meet the emission limit.
(3) If you elect the operating limit in Sec. 63.7290(b)(3)(ii) for
static pressure or fan RPM, measure and record the static pressure at
the inlet of the control device or fan RPM during each push sampled for
each particulate matter test run. Your operating limit for static
pressure is the minimum vacuum recorded during any of the three runs
that meets the emission limit. Your operating limit for fan RPM is the
lowest fan RPM recorded during any of the three runs that meets the
emission limit.
(d) For a multicyclone applied to pushing emissions from a coke oven
battery, you must establish a site-specific operating limit for pressure
drop according to the procedures in paragraphs (d)(1) and (2) of this
section.
(1) Using the CPMS required in Sec. 63.7330(f), measure and record
the pressure drop for each particulate matter test run during periods of
pushing. A minimum of one pressure drop measurement must be obtained for
each push.
(2) Compute and record the average pressure drop for each test run.
Your operating limit is the highest average pressure drop value recorded
during any of the three runs that meet the emission limit.
(e) You may change the operating limit for a venturi scrubber,
capture system, or mobile control device that captures emissions during
pushing if you meet the requirements in paragraphs (e)(1) through (3) of
this section.
(1) Submit a written notification to the Administrator of your
request to conduct a new performance test to revise the operating limit.
(2) Conduct a performance test to demonstrate that emissions of
particulate matter from the control device do not exceed the applicable
limit in Sec. 63.7290(a).
(3) Establish revised operating limits according to the applicable
procedures in paragraphs (a) through (d) of this section.
[68 FR 18025, Apr. 14, 2003, as amended at 69 FR 60818, Oct. 13, 2004]
Sec. 63.7324 What procedures must I use to demonstrate initial compliance
with the opacity limits?
(a) You must conduct each performance test that applies to your
affected source according to the requirements in paragraph (b) of this
section.
(b) To determine compliance with the daily average opacity limit for
stacks of 15 percent for a by-product coke oven battery on a normal
coking cycle or 20 percent for a by-product coke oven battery on
batterywide extended coking, follow the test methods and
[[Page 100]]
procedures in paragraphs (b)(1) through (3) of this section.
(1) Using the continuous opacity monitoring system (COMS) required
in Sec. 63.7330(e), measure and record the opacity of emissions from
each battery stack for a 24-hour period.
(2) Reduce the monitoring data to hourly averages as specified in
Sec. 63.8(g)(2).
(3) Compute and record the 24-hour (daily) average of the COMS data.
Sec. 63.7325 What test methods and other procedures must I use to demonstrate
initial compliance with the TDS or constituent limits for quench water?
(a) If you elect the TDS limit for quench water in Sec.
63.7295(a)(1)(i), you must conduct each performance test that applies to
your affected source according to the conditions in paragraphs (a)(1)
and (2) of this section.
(1) Take the quench water sample from a location that provides a
representative sample of the quench water as applied to the coke (e.g.,
from the header that feeds water to the quench tower reservoirs).
Conduct sampling under normal and representative operating conditions.
(2) Determine the TDS concentration of the sample using Method 160.1
in 40 CFR part 136.3 (see ``residue--filterable''), except that you must
dry the total filterable residue at 103 to 105 [deg]C (degrees
Centigrade) instead of 180 [deg]C.
(b) If at any time you elect to meet the alternative requirements
for quench water in Sec. 63.7295(a)(1)(ii), you must establish a site-
specific constituent limit according to the procedures in paragraphs
(b)(1) through (4) of this section.
(1) Take a minimum of nine quench water samples from a location that
provides a representative sample of the quench water as applied to the
coke (e.g., from the header that feeds water to the quench tower
reservoirs). Conduct sampling under normal and representative operating
conditions.
(2) For each sample, determine the TDS concentration according to
the requirements in paragraph (a)(2) of this section and the
concentration of benzene, benzo(a)pyrene, and naphthalene using the
applicable methods in 40 CFR part 136 or an approved alternative method.
(3) Determine and record the highest sum of the concentrations of
benzene, benzo(a)pyrene, and naphthalene in any sample that has a TDS
concentration less than or equal to the TDS limit of 1,100 mg/L. This
concentration is the site-specific constituent limit.
(4) Submit the site-specific limit, sampling results, and all
supporting data and calculations to your permitting authority for review
and approval.
(c) If you elect the constituent limit for quench water in Sec.
63.7295(a)(1)(ii), you must conduct each performance test that applies
to your affected source according to the conditions in paragraphs (c)(1)
and (2) of this section.
(1) Take a quench water sample from a location that provides a
representative sample of the quench water as applied to the coke (e.g.,
from the header that feeds water to the quench tower reservoirs).
Conduct sampling under normal and representative operating conditions.
(2) Determine the sum of the concentration of benzene,
benzo(a)pyrene, and naphthalene in the sample using the applicable
methods in 40 CFR part 136 or an approved alternative method.
Sec. 63.7326 How do I demonstrate initial compliance with the emission
limitations that apply to me?
(a) For each coke oven battery subject to the emission limit for
particulate matter from a control device applied to pushing emissions,
you have demonstrated initial compliance if you meet the requirements in
paragraphs (a)(1) through (4) of this section that apply to you.
(1) The concentration of particulate matter, measured in accordance
with the performance test procedures in Sec. 63.7322(b)(1) and (2), did
not exceed 0.01 gr/dscf for a control device where a cokeside shed is
used to capture pushing emissions or the process-weighted mass rate of
particulate matter (lb/ton of coke), measured in accordance with the
performance test procedures in Sec. 63.7322(b)(1) through (4), did not
exceed:
(i) 0.02 lb/ton of coke if a moveable hood vented to a stationary
control device is used to capture emissions;
[[Page 101]]
(ii) If a mobile scrubber car that does not capture emissions during
travel is used, 0.03 lb/ton of coke from a control device applied to
pushing emissions from a short coke oven battery or 0.01 lb/ton of coke
from a control device applied to pushing emissions from a tall coke oven
battery; and
(iii) 0.04 lb/ton of coke if a mobile control device that captures
emissions during travel is used.
(2) For each venturi scrubber applied to pushing emissions, you have
established appropriate site-specific operating limits and have a record
of the pressure drop and scrubber water flow rate measured during the
performance test in accordance with Sec. 63.7323(a).
(3) For each hot water scrubber applied to pushing emissions, you
have established appropriate site-specific operating limits and have a
record of the water pressure and temperature measured during the
performance test in accordance with Sec. 63.7323(b).
(4) For each capture system applied to pushing emissions, you have
established an appropriate site-specific operating limit, and:
(i) If you elect the operating limit in Sec. 63.7290(b)(3) for
volumetric flow rate, you have a record of the total volumetric flow
rate at the inlet of the control device measured during the performance
test in accordance with Sec. 63.7323(c)(1); or
(ii) If you elect the operating limit in Sec. 63.7290(b)(3)(i) for
fan motor amperes, you have a record of the fan motor amperes during the
performance test in accordance with Sec. 63.7323(c)(2); or
(iii) If you elect the operating limit in Sec. 63.7290(b)(3)(ii)
for static pressure or fan RPM, you have a record of the static pressure
at the inlet of the control device or fan RPM measured during the
performance test in accordance with Sec. 63.7323(c)(3).
(5) For each multicyclone applied to pushing emissions, you have
established an appropriate site-specific operating limit and have a
record of the pressure drop measured during the performance test in
accordance with Sec. 63.7323(d).
(b) For each new or existing by-product coke oven battery subject to
the opacity limit for stacks in Sec. 63.7296(a), you have demonstrated
initial compliance if the daily average opacity, as measured according
to the performance test procedures in Sec. 63.7324(b), is no more than
15 percent for a battery on a normal coking cycle or 20 percent for a
battery on batterywide extended coking.
(c) For each new or existing by-product coke oven battery subject to
the TDS limit or constituent limits for quench water in Sec.
63.7295(a)(1),
(1) You have demonstrated initial compliance with the TDS limit in
Sec. 63.7295(a)(1)(i) if the TDS concentration, as measured according
to the performance test procedures in Sec. 63.7325(a), does not exceed
1,100 mg/L.
(2) You have demonstrated initial compliance with the constituent
limit in Sec. 63.7295(a)(1)(ii) if:
(i) You have established a site-specific constituent limit according
to the procedures in Sec. 63.7325(b); and
(ii) The sum of the constituent concentrations, as measured
according to the performance test procedures in Sec. 63.7325(c), is
less than or equal to the site-specific limit.
(d) For each by-product coke oven battery stack subject to an
opacity limit in Sec. 63.7296(a) and each by-product coke oven battery
subject to the requirements for quench water in Sec. 63.7295(a)(1), you
must submit a notification of compliance status containing the results
of the COMS performance test for battery stacks and the quench water
performance test (TDS or constituent limit) according to Sec.
63.7340(e)(1). For each particulate matter emission limitation that
applies to you, you must submit a notification of compliance status
containing the results of the performance test according to Sec.
63.7340(e)(2).
[68 FR 18025, Apr. 14, 2003, as amended at 69 FR 60819, Oct. 13, 2004]
Sec. 63.7327 How do I demonstrate initial compliance with the work practice
standards that apply to me?
(a) For each by-product coke oven battery with vertical flues
subject to the work practice standards for fugitive pushing emissions in
Sec. 63.7291(a), you have demonstrated initial compliance if you
certify in your notification of compliance status that you will
[[Page 102]]
meet each of the work practice requirements beginning no later than the
compliance date that is specified in Sec. 63.7283.
(b) For each by-product coke oven battery with horizontal flues
subject to the work practice standards for fugitive pushing emissions in
Sec. 63.7292(a), you have demonstrated initial compliance if you have
met the requirements of paragraphs (b)(1) and (2) of this section:
(1) You have prepared and submitted a written plan and supporting
documentation establishing appropriate minimum flue temperatures for
different coking times and the lowest acceptable temperature to the
Administrator (or delegated authority) for review and approval; and
(2) You certify in your notification of compliance status that you
will meet each of the work practice requirements beginning no later than
the compliance date that is specified in Sec. 63.7283.
(c) For each non-recovery coke oven battery subject to the work
practice standards for fugitive pushing emissions in Sec. 63.7293(a),
you have demonstrated initial compliance if you certify in your
notification of compliance status that you will meet each of the work
practice requirements beginning no later than the compliance date that
is specified in Sec. 63.7283.
(d) For each by-product coke oven battery subject to the work
practice standards for soaking in Sec. 63.7294, you have demonstrated
initial compliance if you have met the requirements of paragraphs (d)(1)
and (2) of this section:
(1) You have prepared and submitted a written work practice plan in
accordance with Sec. 63.7294(a); and
(2) You certify in your notification of compliance status that you
will meet each of the work practice requirements beginning no later than
the compliance date that is specified in Sec. 63.7283.
(e) For each coke oven battery, you have demonstrated initial
compliance with the work practice standards for quenching in Sec.
63.7295(b) if you certify in your notification of compliance status that
you have met the requirements of paragraphs (e)(1) and (2) of this
section:
(1) You have installed the required equipment in each quench tower;
and
(2) You will meet each of the work practice requirements beginning
no later than the compliance date that is specified in Sec. 63.7283.
(f) For each work practice standard that applies to you, you must
submit a notification of compliance status according to the requirements
in Sec. 63.7340(e)(1).
Sec. 63.7328 How do I demonstrate initial compliance with the operation and
maintenance requirements that apply to me?
You have demonstrated initial compliance if you certify in your
notification of compliance status that you have met the requirements of
paragraphs (a) through (d) of this section:
(a) You have prepared the operation and maintenance plans according
to the requirements in Sec. 63.7300(b) and (c);
(b) You will operate each by-product coke oven battery and each
capture system and control device applied to pushing emissions from a
coke oven battery according to the procedures in the plans beginning no
later than the compliance date that is specified in Sec. 63.7283;
(c) You have prepared a site-specific monitoring plan according to
the requirements in Sec. 63.7331(b); and
(d) You submit a notification of compliance status according to the
requirements in Sec. 63.7340(e).
Continuous Compliance Requirements
Sec. 63.7330 What are my monitoring requirements?
(a) For each baghouse applied to pushing emissions from a coke oven
battery, you must at all times monitor the relative change in
particulate matter loadings using a bag leak detection system according
to the requirements in Sec. 63.7331(a) and conduct inspections at their
specified frequency according to the requirements in paragraphs (a)(1)
through (8) of this section.
(1) Monitor the pressure drop across each baghouse cell each day to
ensure pressure drop is within the normal operating range identified in
the manual;
(2) Confirm that dust is being removed from hoppers through weekly
visual inspections or equivalent means of ensuring the proper
functioning of removal mechanisms;
[[Page 103]]
(3) Check the compressed air supply for pulse-jet baghouses each
day;
(4) Monitor cleaning cycles to ensure proper operation using an
appropriate methodology;
(5) Check bag cleaning mechanisms for proper functioning through
monthly visual inspection or equivalent means;
(6) Make monthly visual checks of bag tension on reverse air and
shaker-type baghouses to ensure that bags are not kinked (kneed or bent)
or laying on their sides. You do not have to make this check for shaker-
type baghouses using self-tensioning (spring-loaded) devices;
(7) Confirm the physical integrity of the baghouse through quarterly
visual inspections of the baghouse interior for air leaks; and
(8) Inspect fans for wear, material buildup, and corrosion through
quarterly visual inspections, vibration detectors, or equivalent means.
(b) For each venturi scrubber applied to pushing emissions, you must
at all times monitor the pressure drop and water flow rate using a CPMS
according to the requirements in Sec. 63.7331(e).
(c) For each hot water scrubber applied to pushing emissions, you
must at all times monitor the water pressure and temperature using a
CPMS according to the requirements in Sec. 63.7331(f).
(d) For each capture system applied to pushing emissions, you must
at all times monitor the volumetric flow rate according to the
requirements in Sec. 63.7331(g), the fan motor amperes according to the
requirements in Sec. 63.7331(h), or the static pressure or the fan RPM
according to the requirements in Sec. 63.7331(i).
(e) For each by-product coke oven battery, you must monitor at all
times the opacity of emissions exiting each stack using a COMS according
to the requirements in Sec. 63.7331(j).
(f) For each multicyclone applied to pushing emissions, you must
monitor at all times the pressure drop using a CPMS according to the
requirements in Sec. 63.7331(k).
[68 FR 18025, Apr. 14, 2003, as amended at 69 FR 60819, Oct. 13, 2004]
Sec. 63.7331 What are the installation, operation, and maintenance
requirements for my monitors?
(a) For each baghouse applied to pushing emissions, you must
install, operate, and maintain each bag leak detection system according
to the requirements in paragraphs (a)(1) through (7) of this section.
(1) The system must be certified by the manufacturer to be capable
of detecting emissions of particulate matter at concentrations of 10
milligrams per actual cubic meter (0.0044 grains per actual cubic foot)
or less;
(2) The system must provide output of relative changes in
particulate matter loadings;
(3) The system must be equipped with an alarm that will sound when
an increase in relative particulate loadings is detected over a preset
level. The alarm must be located such that it can be heard by the
appropriate plant personnel;
(4) Each system that works based on the triboelectric effect must be
installed, operated, and maintained in a manner consistent with the
guidance document, ``Fabric Filter Bag Leak Detection Guidance'' (EPA-
454/R-98-015, September 1997). You may install, operate, and maintain
other types of bag leak detection systems in a manner consistent with
the manufacturer's written specifications and recommendations;
(5) To make the initial adjustment of the system, establish the
baseline output by adjusting the sensitivity (range) and the averaging
period of the device. Then, establish the alarm set points and the alarm
delay time;
(6) Following the initial adjustment, do not adjust the sensitivity
or range, averaging period, alarm set points, or alarm delay time,
except as detailed in your operation and maintenance plan. Do not
increase the sensitivity by more than 100 percent or decrease the
sensitivity by more than 50 percent over a 365-day period unless a
responsible official certifies, in writing, that the baghouse has been
inspected and found to be in good operating condition; and
(7) Where multiple detectors are required, the system's
instrumentation and alarm may be shared among detectors.
[[Page 104]]
(b) For each CPMS required in Sec. 63.7330, you must develop and
make available for inspection upon request by the permitting authority a
site-specific monitoring plan that addresses the requirements in
paragraphs (b)(1) through (6) of this section.
(1) Installation of the CPMS sampling probe or other interface at a
measurement location relative to each affected process unit such that
the measurement is representative of control of the exhaust emissions
(e.g., on or downstream of the last control device);
(2) Performance and equipment specifications for the sample
interface, the parametric signal analyzer, and the data collection and
reduction system;
(3) Performance evaluation procedures and acceptance criteria (e.g.,
calibrations);
(4) Ongoing operation and maintenance procedures in accordance with
the general requirements of Sec. Sec. 63.8(c)(1), (3), (4)(ii), (7),
and (8);
(5) Ongoing data quality assurance procedures in accordance with the
general requirements of Sec. 63.8(d); and
(6) Ongoing recordkeeping and reporting procedures in accordance the
general requirements of Sec. Sec. 63.10(c), (e)(1), and (e)(2)(i).
(c) You must conduct a performance evaluation of each CPMS in
accordance with your site-specific monitoring plan.
(d) You must operate and maintain the CPMS in continuous operation
according to the site-specific monitoring plan.
(e) For each venturi scrubber applied to pushing emissions, you must
install, operate, and maintain CPMS to measure and record the pressure
drop across the scrubber and scrubber water flow rate during each push
according to the requirements in paragraphs (b) through (d) of this
section except as specified in paragraphs (e)(1) through (3) of this
section.
(1) Each CPMS must complete a measurement at least once per push;
(2) Each CPMS must produce valid data for all pushes; and
(3) Each CPMS must determine and record the daily (24-hour) average
of all recorded readings.
(f) For each hot water scrubber applied to pushing emissions, you
must install, operate, and maintain CPMS to measure and record the water
pressure and temperature during each push according to the requirements
in paragraphs (b) through (d) of this section, except as specified in
paragraphs (e)(1) through (3) of this section.
(g) If you elect the operating limit in Sec. 63.7290(b)(3) for a
capture system applied to pushing emissions, you must install, operate,
and maintain a device to measure the total volumetric flow rate at the
inlet of the control device.
(h) If you elect the operating limit in Sec. 63.7290(b)(3)(i) for a
capture system applied to pushing emissions, you must install, operate,
and maintain a device to measure the fan motor amperes.
(i) If you elect the operating limit in Sec. 63.7290(b)(3)(ii) for
a capture system applied to pushing emissions, you must install, operate
and maintain a device to measure static pressure at the inlet of the
control device or the fan RPM.
(j) For each by-product coke oven battery, you must install,
operate, and maintain a COMS to measure and record the opacity of
emissions exiting each stack according to the requirements in paragraphs
(j)(1) through (5) of this section.
(1) You must install, operate, and maintain each COMS according to
the requirements in Sec. 63.8(e) and Performance Specification 1 in 40
CFR part 60, appendix B. Identify periods the COMS is out-of-control,
including any periods that the COMS fails to pass a daily calibration
drift assessment, quarterly performance audit, or annual zero alignment
audit.
(2) You must conduct a performance evaluation of each COMS according
to the requirements in Sec. 63.8 and Performance Specification 1 in
appendix B to 40 CFR part 60;
(3) You must develop and implement a quality control program for
operating and maintaining each COMS according to the requirements in
Sec. 63.8(d). At minimum, the quality control program must include a
daily calibration drift assessment, quarterly performance audit, and an
annual zero alignment audit of each COMS;
(4) Each COMS must complete a minimum of one cycle of sampling and
[[Page 105]]
analyzing for each successive 10-second period and one cycle of data
recording for each successive 6-minute period. You must reduce the COMS
data as specified in Sec. 63.8(g)(2).
(5) You must determine and record the hourly and daily (24-hour)
average opacity according to the procedures in Sec. 63.7324(b) using
all the 6-minute averages collected for periods during which the COMS is
not out-of-control.
(k) For each multicyclone applied to pushing emissions, you must
install, operate, and maintain CPMS to measure and record the pressure
drop across each multicyclone during each push according to the
requirements in paragraphs (b) through (d) of this section except as
specified in paragraphs (e)(1) through (3) of this section.
[68 FR 18025, Apr. 14, 2003, as amended at 69 FR 60819, Oct. 13, 2004]
Sec. 63.7332 How do I monitor and collect data to demonstrate continuous
compliance?
(a) Except for monitor malfunctions, associated repairs, and
required quality assurance or control activities (including as
applicable, calibration checks and required zero and span adjustments),
you must monitor continuously (or collect data at all required
intervals) at all times the affected source is operating.
(b) You may not use data recorded during monitoring malfunctions,
associated repairs, and required quality assurance or control activities
in data averages and calculations used to report emission or operating
levels, or in fulfilling a minimum data availability requirement, if
applicable. You must use all the data collected during all other periods
in assessing compliance. A monitoring malfunction is any sudden,
infrequent, not reasonably preventable failure of the monitor to provide
valid data. Monitoring failures that are caused in part by poor
maintenance or careless operation are not malfunctions.
Sec. 63.7333 How do I demonstrate continuous compliance with the emission
limitations that apply to me?
(a) For each control device applied to pushing emissions and subject
to the emission limit in Sec. 63.7290(a), you must demonstrate
continuous compliance by meeting the requirements in paragraphs (a)(1)
and (2) of this section:
(1) Maintaining emissions of particulate matter at or below the
applicable limits in paragraphs Sec. 63.7290(a)(1) through (4); and
(2) Conducting subsequent performance tests to demonstrate
continuous compliance no less frequently than twice during each term of
your title V operating permit (at mid-term and renewal).
(b) For each venturi scrubber applied to pushing emissions and
subject to the operating limits in Sec. 63.7290(b)(1), you must
demonstrate continuous compliance by meeting the requirements in
paragraphs (b)(1) through (3) of this section.
(1) Maintaining the daily average pressure drop and scrubber water
flow rate at levels no lower than those established during the initial
or subsequent performance test.
(2) Operating and maintaining each CPMS according to Sec.
63.7331(b) and recording all information needed to document conformance
with these requirements.
(3) Collecting and reducing monitoring data for pressure drop and
scrubber water flow rate according to Sec. 63.7331(e)(1) through (3).
(c) For each hot water scrubber applied to pushing emissions and
subject to the operating limits in Sec. 63.7290(b)(2), you must
demonstrate continuous compliance by meeting the requirements in
paragraphs (c)(1) through (3) of this section.
(1) Maintaining the daily average water pressure and temperature at
levels no lower than those established during the initial or subsequent
performance test.
(2) Operating and maintaining each CPMS according to Sec.
63.7331(b) and recording all information needed to document conformance
with these requirements.
(3) Collecting and reducing monitoring data for water pressure and
temperature according to Sec. 63.7331(f).
(d) For each capture system applied to pushing emissions and subject
to the operating limit in Sec. 63.7290(b)(3), you must demonstrate
continuous compliance by meeting the requirements in
[[Page 106]]
paragraph (d)(1), (2), or (3) of this section:
(1) If you elect the operating limit for volumetric flow rate in
Sec. 63.7290(b)(3):
(i) Maintaining the daily average volumetric flow rate at the inlet
of the control device at or above the minimum level established during
the initial or subsequent performance test; and
(ii) Checking the volumetric flow rate at least every 8 hours to
verify the daily average is at or above the minimum level established
during the initial or subsequent performance test and recording the
results of each check.
(2) If you elect the operating limit for fan motor amperes in Sec.
63.7290(b)(3)(i):
(i) Maintaining the daily average fan motor amperages at or above
the minimum level established during the initial or subsequent
performance test; and
(ii) Checking the fan motor amperage at least every 8 hours to
verify the daily average is at or above the minimum level established
during the initial or subsequent performance test and recording the
results of each check.
(3) If you elect the operating limit for static pressure or fan RPM
in Sec. 63.7290(b)(3)(ii):
(i) Maintaining the daily average static pressure at the inlet to
the control device at an equal or greater vacuum than established during
the initial or subsequent performance test or the daily average fan RPM
at or above the minimum level established during the initial or
subsequent performance test; and
(ii) Checking the static pressure or fan RPM at least every 8 hours
to verify the daily average static pressure at the inlet to the control
device is at an equal or greater vacuum than established during the
initial or subsequent performance test or the daily average fan RPM is
at or above the minimum level established during the initial or
subsequent performance test and recording the results of each check.
(e) Beginning on the first day compliance is required under Sec.
63.7283, you must demonstrate continuous compliance for each by-product
coke oven battery subject to the opacity limit for stacks in Sec.
63.7296(a) by meeting the requirements in paragraphs (e)(1) and (2) of
this section:
(1) Maintaining the daily average opacity at or below 15 percent for
a battery on a normal coking cycle or 20 percent for a battery on
batterywide extended coking; and
(2) Operating and maintaining a COMS and collecting and reducing the
COMS data according to Sec. 63.7331(j).
(f) Beginning on the first day compliance is required under Sec.
63.7283, you must demonstrate continuous compliance with the TDS limit
for quenching in Sec. 63.7295(a)(1)(i) by meeting the requirements in
paragraphs (f)(1) and (2) of this section:
(1) Maintaining the TDS content of the water used to quench hot coke
at 1,100 mg/L or less; and
(2) Determining the TDS content of the quench water at least weekly
according to the requirements in Sec. 63.7325(a) and recording the
sample results.
(g) Beginning on the first day compliance is required under Sec.
63.7283, you must demonstrate continuous compliance with the constituent
limit for quenching in Sec. 63.7295(a)(1)(ii) by meeting the
requirements in paragraphs (g)(1) and (2) of this section:
(1) Maintaining the sum of the concentrations of benzene,
benzo(a)pyrene, and naphthalene in the water used to quench hot coke at
levels less than or equal to the site-specific limit approved by the
permitting authority; and
(2) Determining the sum of the constituent concentrations at least
monthly according to the requirements in Sec. 63.7325(c) and recording
the sample results.
(h) For each multicyclone applied to pushing emissions and subject
to the operating limit in Sec. 63.7290(b)(4), you must demonstrate
compliance by meeting the requirements in paragraphs (h)(1) through (3)
of this section.
(1) Maintaining the daily average pressure drop at a level at or
below the level established during the initial or subsequent performance
test.
[[Page 107]]
(2) Operating and maintaining each CPMS according to Sec.
63.7331(k) and recording all information needed to document conformance
with these requirements.
(3) Collecting and reducing monitoring data for pressure drop
according to Sec. 63.7331(e)(1) through (3).
[68 FR 18025, Apr. 14, 2003, as amended at 69 FR 60819, Oct. 13, 2004]
Sec. 63.7334 How do I demonstrate continuous compliance with the work
practice standards that apply to me?
(a) For each by-product coke oven battery with vertical flues
subject to the work practice standards for fugitive pushing emissions in
Sec. 63.7291(a), you must demonstrate continuous compliance according
to the requirements of paragraphs (a)(1) through (8) of this section:
(1) Observe and record the opacity of fugitive emissions for four
consecutive pushes per operating day, except you may make fewer or non-
consecutive observations as permitted by Sec. 63.7291(a)(3). Maintain
records of the pushing schedule for each oven and records indicating the
legitimate operational reason for any change in the pushing schedule
according to Sec. 63.7291(a)(4).
(2) Observe and record the opacity of fugitive emissions from each
oven in a battery at least once every 90 days. If an oven cannot be
observed during a 90-day period, observe and record the opacity of the
first push of that oven following the close of the 90-day period that
can be read in accordance with the procedures in paragraphs (a)(1)
through (8) of this section.
(3) Make all observations and calculations for opacity observations
of fugitive pushing emissions in accordance with Method 9 in appendix A
to 40 CFR part 60 using a Method 9 certified observer unless you have an
approved alternative procedure under paragraph (a)(7) of this section.
(4) Record pushing opacity observations at 15-second intervals as
required in section 2.4 of Method 9 (appendix A to 40 CFR part 60). The
requirement in section 2.4 of Method 9 for a minimum of 24 observations
does not apply, and the data reduction requirements in section 2.5 of
Method 9 do not apply. The requirement in Sec. 63.6(h)(5)(ii)(B) for
obtaining at least 3 hours of observations (thirty 6-minute averages) to
demonstrate initial compliance does not apply.
(5) If fewer than six but at least four 15-second observations can
be made, use the average of the total number of observations to
calculate average opacity for the push. Missing one or more observations
during the push (e.g., as the quench car passes behind a building) does
not invalidate the observations before or after the interference for
that push. However, a minimum of four 15-second readings must be made
for a valid observation.
(6) Begin observations for a push at the first detectable movement
of the coke mass. End observations of a push when the quench car enters
the quench tower.
(i) For a battery without a cokeside shed, observe fugitive pushing
emissions from a position at least 10 meters from the quench car that
provides an unobstructed view and avoids interferences from the topside
of the battery. This may require the observer to be positioned at an
angle to the quench car rather than perpendicular to it. Typical
interferences to avoid include emissions from open standpipes and
charging. Observe the opacity of emissions above the battery top with
the sky as the background where possible. Record the oven number of any
push not observed because of obstructions or interferences.
(ii) For a battery with a cokeside shed, the observer must be in a
position that provides an unobstructed view and avoids interferences
from the topside of the battery. Typical interferences to avoid include
emissions from open standpipes and charging. Observations must include
any fugitive emissions that escape from the top of the shed, from the
ends of the shed, or from the area where the shed is joined to the
battery. If the observer does not have a clear view to identify when a
push starts or ends, a second person can be positioned to signal the
start or end of the push and notify the observer when to start or end
the observations. Radio communications with other
[[Page 108]]
plant personnel (e.g., pushing ram operator or quench car operator) may
also serve to notify the observer of the start or end of a push. Record
the oven number of any push not observed because of obstructions or
interferences.
(iii) You may reposition after the push to observe emissions during
travel if necessary.
(7) If it is infeasible to implement the procedures in paragraphs
(a)(1) through (6) of this section for an oven due to physical
obstructions, nighttime pushes, or other reasons, you may apply to your
permitting authority for permission to use an alternative procedure. The
application must provide a detailed explanation of why it is infeasible
to use the procedures in paragraphs (a)(1) through (6) of this section,
identify the oven and battery numbers, and describe the alternative
procedure. An alternative procedure must identify whether the coke in
that oven is not completely coked, either before, during, or after an
oven is pushed.
(8) For each oven observed that exceeds an opacity of 30 percent for
any short battery or 35 percent for any tall battery, you must take
corrective action and/or increase the coking time in accordance with
Sec. 63.7291(a). Maintain records documenting conformance with the
requirements in Sec. 63.7291(a).
(b) For each by-product coke oven battery with horizontal flues
subject to the work practice standards for fugitive pushing emissions in
Sec. 63.7292(a), you must demonstrate continuous compliance by having
met the requirements of paragraphs (b)(1) through (3) of this section:
(1) Measuring and recording the temperature of all flues on two
ovens per day within 2 hours before the oven's scheduled pushing time
and ensuring that the temperature of each oven is measured and recorded
at least once every month;
(2) Recording the time each oven is charged and pushed and
calculating and recording the net coking time for each oven; and
(3) Increasing the coking time for each oven that falls below the
minimum flue temperature trigger established for that oven's coking time
in the written plan required in Sec. 63.7292(a)(1), assigning the oven
to the oven-directed program, and recording all relevant information
according to the requirements in Sec. 63.7292(a)(4) including, but not
limited to, daily pushing schedules, diagnostic procedures, corrective
actions, and oven repairs.
(c) For each non-recovery coke oven battery subject to the work
practice standards in Sec. 63.7293(a), you must demonstrate continuous
compliance by maintaining records that document each visual inspection
of an oven prior to pushing and that the oven was not pushed unless
there was no smoke in the open space above the coke bed and there was an
unobstructed view of the door on the opposite side of the oven.
(d) For each by-product coke oven battery subject to the work
practice standard for soaking in Sec. 63.7294(a), you must demonstrate
continuous compliance by maintaining records that document conformance
with requirements in Sec. 63.7294(a)(1) through (5).
(e) For each coke oven battery subject to the work practice standard
for quenching in Sec. 63.7295(b), you must demonstrate continuous
compliance according to the requirements of paragraphs (e)(1) through
(3) of this section:
(1) Maintaining baffles in each quench tower such that no more than
5 percent of the cross-sectional area of the tower is uncovered or open
to the sky as required in Sec. 63.7295(b)(1);
(2) Maintaining records that document conformance with the washing,
inspection, and repair requirements in Sec. 63.7295(b)(2), including
records of the ambient temperature on any day that the baffles were not
washed; and
(3) Maintaining records of the source of makeup water to document
conformance with the requirement for acceptable makeup water in Sec.
63.7295(a)(2).
Sec. 63.7335 How do I demonstrate continuous compliance with the operation
and maintenance requirements that apply to me?
(a) For each by-product coke oven battery, you must demonstrate
continuous compliance with the operation and maintenance requirements in
Sec. 63.7300(b) by adhering at all times to the plan requirements and
recording all information needed to document conformance.
[[Page 109]]
(b) For each coke oven battery with a capture system or control
device applied to pushing emissions, you must demonstrate continuous
compliance with the operation and maintenance requirements in Sec.
63.7300(c) by meeting the requirements of paragraphs (b)(1) through (3)
of this section:
(1) Making monthly inspections of capture systems according to Sec.
63.7300(c)(1) and recording all information needed to document
conformance with these requirements;
(2) Performing preventative maintenance for each control device
according to Sec. 63.7300(c)(2) and recording all information needed to
document conformance with these requirements; and
(3) Initiating and completing corrective action for a bag leak
detection system alarm according to Sec. 63.7300(c)(3) and recording
all information needed to document conformance with these requirements.
This includes records of the times the bag leak detection system alarm
sounds, and for each valid alarm, the time you initiated corrective
action, the corrective action(s) taken, and the date on which corrective
action is completed.
(c) To demonstrate continuous compliance with the operation and
maintenance requirements for a baghouse applied to pushing emissions
from a coke oven battery in Sec. 63.7331(a), you must inspect and
maintain each baghouse according to the requirements in Sec.
63.7331(a)(1) through (8) and record all information needed to document
conformance with these requirements. If you increase or decrease the
sensitivity of the bag leak detection system beyond the limits specified
in Sec. 63.7331(a)(6), you must include a copy of the required written
certification by a responsible official in the next semiannual
compliance report.
(d) You must maintain a current copy of the operation and
maintenance plans required in Sec. 63.7300(b) and (c) onsite and
available for inspection upon request. You must keep the plans for the
life of the affected source or until the affected source is no longer
subject to the requirements of this subpart.
Sec. 63.7336 What other requirements must I meet to demonstrate continuous
compliance?
(a) Deviations. You must report each instance in which you did not
meet each emission limitation in this subpart that applies to you. This
includes periods of startup, shutdown, and malfunction. You must also
report each instance in which you did not meet each work practice
standard or operation and maintenance requirement in this subpart that
applies to you. These instances are deviations from the emission
limitations (including operating limits), work practice standards, and
operation and maintenance requirements in this subpart. These deviations
must be reported according to the requirements in Sec. 63.7341.
(b) Startup, shutdowns, and malfunctions. (1) Consistent with
Sec. Sec. 63.6(e) and 63.7(e)(1), deviations that occur during a period
of startup, shutdown, or malfunction are not violations if you
demonstrate to the Administrator's satisfaction that you were operating
in accordance with Sec. 63.6(e)(1).
(2) The Administrator will determine whether deviations that occur
during a period of startup, shutdown, or malfunction are violations,
according to the provisions in Sec. 63.6(e).
[68 FR 18025, Apr. 14, 2003, as amended at 71 FR 20467, Apr. 20, 2006]
Notification, Reports, and Records
Sec. 63.7340 What notifications must I submit and when?
(a) You must submit all of the notifications in Sec. Sec.
63.6(h)(4) and (5), 63.7(b) and (c), 63.8(e) and (f)(4), and 63.9(b)
through (h) that apply to you by the specified dates.
(b) As specified in Sec. 63.9(b)(2), if you startup your affected
source before April 14, 2003, you must submit your initial notification
no later than August 12, 2003.
(c) As specified in Sec. 63.9(b)(3), if you startup your new
affected source on or after April 14, 2003, you must submit your initial
notification no later than 120 calendar days after you become subject to
this subpart.
(d) If you are required to conduct a performance test, you must
submit a
[[Page 110]]
notification of intent to conduct a performance test at least 60
calendar days before the performance test is scheduled to begin as
required in Sec. 63.7(b)(1).
(e) If you are required to conduct a performance test, opacity
observation, or other initial compliance demonstration, you must submit
a notification of compliance status according to Sec. 63.9(h)(2)(ii).
(1) For each initial compliance demonstration that does not include
a performance test, you must submit the notification of compliance
status before the close of business on the 30th calendar day following
the completion of the initial compliance demonstration.
(2) For each initial compliance demonstration that does include a
performance test, you must submit the notification of compliance status,
including the performance test results, before the close of business on
the 60th calendar day following completion of the performance test
according to Sec. 63.10(d)(2).
(f) For each by-product coke oven battery with horizontal flues, you
must notify the Administrator (or delegated authority) of the date on
which the study of flue temperatures required by Sec. 63.7292(a)(3)
will be initiated. You must submit this notification no later than 7
days prior to the date you initiate the study.
Sec. 63.7341 What reports must I submit and when?
(a) Compliance report due dates. Unless the Administrator has
approved a different schedule, you must submit quarterly compliance
reports for battery stacks and semiannual compliance reports for all
other affected sources to your permitting authority according to the
requirements in paragraphs (a)(1) through (4) of this section.
(1) The first quarterly compliance report for battery stacks must
cover the period beginning on the compliance date that is specified for
your affected source in Sec. 63.7283 and ending on the last date of the
third calendar month. Each subsequent compliance report must cover the
next calendar quarter.
(2) The first semiannual compliance report must cover the period
beginning on the compliance date that is specified for your affected
source in Sec. 63.7283 and ending on June 30 or December 31, whichever
date comes first after the compliance date that is specified for your
affected source. Each subsequent compliance report must cover the
semiannual reporting period from January 1 through June 30 or the
semiannual reporting period from July 1 through December 31.
(3) All quarterly compliance reports for battery stacks must be
postmarked or delivered no later than one calendar month following the
end of the quarterly reporting period. All semiannual compliance reports
must be postmarked or delivered no later than July 31 or January 31,
whichever date is the first date following the end of the semiannual
reporting period.
(4) For each affected source that is subject to permitting
regulations pursuant to 40 CFR part 70 or 40 CFR part 71, and if the
permitting authority has established dates for submitting semiannual
reports pursuant to 40 CFR 70.6(a)(3)(iii)(A) or 40 CFR
71.6(a)(3)(iii)(A), you may submit the first and subsequent compliance
reports according to the dates the permitting authority has established
instead of according to the dates in paragraphs (a)(1) through (3) of
this section.
(b) Quarterly compliance report contents. Each quarterly report must
provide information on compliance with the emission limitations for
battery stacks in Sec. 63.7296. The reports must include the
information in paragraphs (c)(1) through (3), and as applicable,
paragraphs (c)(4) through (8) of this section.
(c) Semiannual compliance report contents. Each compliance report
must provide information on compliance with the emission limitations,
work practice standards, and operation and maintenance requirements for
all affected sources except battery stacks. The reports must include the
information in paragraphs (c)(1) through (3) of this section, and as
applicable, paragraphs (c)(4) through (8) of this section.
(1) Company name and address.
(2) Statement by a responsible official, with the official's name,
title, and signature, certifying the truth, accuracy, and completeness
of the content of the report.
[[Page 111]]
(3) Date of report and beginning and ending dates of the reporting
period.
(4) If you had a startup, shutdown, or malfunction during the
reporting period and you took actions consistent with your startup,
shutdown, and malfunction plan, the compliance report must include the
information in Sec. 63.10(d)(5)(i).
(5) If there were no deviations from the continuous compliance
requirements in Sec. 63.7333(e) for battery stacks, a statement that
there were no deviations from the emission limitations during the
reporting period. If there were no deviations from the continuous
compliance requirements in Sec. Sec. 63.7333 through 63.7335 that apply
to you (for all affected sources other than battery stacks), a statement
that there were no deviations from the emission limitations, work
practice standards, or operation and maintenance requirements during the
reporting period.
(6) If there were no periods during which a continuous monitoring
system (including COMS, continuous emission monitoring system (CEMS), or
CPMS) was out-of-control as specified in Sec. 63.8(c)(7), a statement
that there were no periods during which a continuous monitoring system
was out-of-control during the reporting period.
(7) For each deviation from an emission limitation in this subpart
(including quench water limits) and for each deviation from the
requirements for work practice standards in this subpart that occurs at
an affected source where you are not using a continuous monitoring
system (including a COMS, CEMS, or CPMS) to comply with the emission
limitations in this subpart, the compliance report must contain the
information in paragraphs (c)(4) and (7)(i) and (ii) of this section.
This includes periods of startup, shutdown, and malfunction.
(i) The total operating time of each affected source during the
reporting period.
(ii) Information on the number, duration, and cause of deviations
(including unknown cause, if applicable) as applicable and the
corrective action taken.
(8) For each deviation from an emission limitation occurring at an
affected source where you are using a continuous monitoring system
(including COMS, CEMS, or CPMS) to comply with the emission limitation
in this subpart, you must include the information in paragraphs (c)(4)
and (8)(i) through (xii) of this section. This includes periods of
startup, shutdown, and malfunction.
(i) The date and time that each malfunction started and stopped.
(ii) The date and time that each continuous monitoring system
(including COMS, CEMS, or CPMS) was inoperative, except for zero (low-
level) and high-level checks.
(iii) The date, time, and duration that each continuous monitoring
system (including COMS, CEMS, or CPMS) was out-of-control, including the
information in Sec. 63.8(c)(8).
(iv) The date and time that each deviation started and stopped, and
whether each deviation occurred during a period of startup, shutdown, or
malfunction or during another period.
(v) A summary of the total duration of the deviation during the
reporting period and the total duration as a percent of the total source
operating time during that reporting period.
(vi) A breakdown of the total duration of the deviations during the
reporting period into those that are due to startup, shutdown, control
equipment problems, process problems, other known causes, and other
unknown causes.
(vii) A summary of the total duration of continuous monitoring
system downtime during the reporting period and the total duration of
continuous monitoring system downtime as a percent of the total source
operating time during the reporting period.
(viii) An identification of each HAP that was monitored at the
affected source.
(ix) A brief description of the process units.
(x) A brief description of the continuous monitoring system.
(xi) The date of the latest continuous monitoring system
certification or audit.
(xii) A description of any changes in continuous monitoring systems,
processes, or controls since the last reporting period.
(d) Immediate startup, shutdown, and malfunction report. If you had
a startup,
[[Page 112]]
shutdown, or malfunction during the semiannual reporting period that was
not consistent with your startup, shutdown, and malfunction plan, you
must submit an immediate startup, shutdown, and malfunction report
according to the requirements in Sec. 63.10(d)(5)(ii).
(e) Part 70 monitoring report. If you have obtained a title V
operating permit for an affected source pursuant to 40 CFR part 70 or 40
CFR part 71, you must report all deviations as defined in this subpart
in the semiannual monitoring report required by 40 CFR
70.6(a)(3)(iii)(A) or 40 CFR 71.6(a)(3)(iii)(A). If you submit a
compliance report for an affected source along with, or as part of, the
semiannual monitoring report required by 40 CFR 70.6(a)(3)(iii)(A) or 40
CFR 71.6(a)(3)(iii)(A), and the compliance report includes all the
required information concerning deviations from any emission limitation
or work practice standard in this subpart, submission of the compliance
report satisfies any obligation to report the same deviations in the
semiannual monitoring report. However, submission of a compliance report
does not otherwise affect any obligation you may have to report
deviations from permit requirements to your permitting authority.
Sec. 63.7342 What records must I keep?
(a) You must keep the records specified in paragraphs (a)(1) through
(3) of this section.
(1) A copy of each notification and report that you submitted to
comply with this subpart, including all documentation supporting any
initial notification or notification of compliance status that you
submitted, according to the requirements in Sec. 63.10(b)(2)(xiv).
(2) The records in Sec. 63.6(e)(3)(iii) through (v) related to
startup, shutdown, and malfunction.
(3) Records of performance tests, performance evaluations, and
opacity observations as required in Sec. 63.10(b)(2)(viii).
(b) For each COMS or CEMS, you must keep the records specified in
paragraphs (b)(1) through (4) of this section.
(1) Records described in Sec. 63.10(b)(2)(vi) through (xi).
(2) Monitoring data for COMS during a performance evaluation as
required in Sec. 63.6(h)(7)(i) and (ii).
(3) Previous (that is, superceded) versions of the performance
evaluation plan as required in Sec. 63.8(d)(3).
(4) Records of the date and time that each deviation started and
stopped, and whether the deviation occurred during a period of startup,
shutdown, or malfunction or during another period.
(c) You must keep the records in Sec. 63.6(h)(6) for visual
observations.
(d) You must keep the records required in Sec. Sec. 63.7333 through
63.7335 to show continuous compliance with each emission limitation,
work practice standard, and operation and maintenance requirement that
applies to you.
Sec. 63.7343 In what form and how long must I keep my records?
(a) You must keep your records in a form suitable and readily
available for expeditious review, according to Sec. 63.10(b)(1).
(b) As specified in Sec. 63.10(b)(1), you must keep each record for
5 years following the date of each occurrence, measurement, maintenance,
corrective action, report, or record.
(c) You must keep each record on site for at least 2 years after the
date of each occurrence, measurement, maintenance, corrective action,
report, or record, according to Sec. 63.10(b)(1). You can keep the
records offsite for the remaining 3 years.
Other Requirements and Information
Sec. 63.7350 What parts of the General Provisions apply to me?
Table 1 to this subpart shows which parts of the General Provisions
in Sec. Sec. 63.1 through 63.15 apply to you.
Sec. 63.7351 Who implements and enforces this subpart?
(a) This subpart can be implemented and enforced by us, the United
States Environmental Protection Agency (U.S. EPA), or a delegated
authority such as your State, local, or tribal agency. If the U.S. EPA
Administrator has delegated authority to your State, local, or tribal
agency, then that agency has the authority to implement and
[[Page 113]]
enforce this subpart. You should contact your U.S. EPA Regional Office
to find out if this subpart is delegated to your State, local, or tribal
agency.
(b) In delegating implementation and enforcement authority of this
subpart to a State, local, or tribal agency under subpart E of this
part, the authorities contained in paragraph (c) of this section are
retained by the Administrator of the U.S. EPA and are not transferred to
the State, local, or tribal agency.
(c) The authorities in paragraphs (c)(1) through (6) of this section
will not be delegated to State, local, or tribal agencies.
(1) Approval of alternatives to work practice standards for fugitive
pushing emissions in Sec. 63.7291(a) for a by-product coke oven battery
with vertical flues, fugitive pushing emissions in Sec. 63.7292(a) for
a by-product coke oven battery with horizontal flues, fugitive pushing
emissions in Sec. 63.7293 for a non-recovery coke oven battery, soaking
for a by-product coke oven battery in Sec. 63.7294(a), and quenching
for a coke oven battery in Sec. 63.7295(b) under Sec. 63.6(g).
(2) Approval of alternative opacity emission limitations for a by-
product coke oven battery under Sec. 63.6(h)(9).
(3) Approval of major alternatives to test methods under Sec.
63.7(e)(2)(ii) and (f) and as defined in Sec. 63.90, except for
alternative procedures in Sec. 63.7334(a)(7).
(4) Approval of major alternatives to monitoring under Sec. 63.8(f)
and as defined in Sec. 63.90.
(5) Approval of major alternatives to recordkeeping and reporting
under Sec. 63.10(f) and as defined in Sec. 63.90.
(6) Approval of the work practice plan for by-product coke oven
batteries with horizontal flues submitted under Sec. 63.7292(a)(1).
Sec. 63.7352 What definitions apply to this subpart?
Terms used in this subpart are defined in the Clean Air Act (CAA),
in Sec. 63.2, and in this section as follows:
Acceptable makeup water means surface water from a river, lake, or
stream; water meeting drinking water standards; storm water runoff and
production area clean up water except for water from the by-product
recovery plant area; process wastewater treated to meet effluent
limitations guidelines in 40 CFR part 420; water from any of these
sources that has been used only for non-contact cooling or in water
seals; or water from scrubbers used to control pushing emissions.
Backup quench station means a quenching device that is used for less
than 5 percent of the quenches from any single coke oven battery in the
12-month period from July 1 to June 30.
Baffles means an apparatus comprised of obstructions for checking or
deflecting the flow of gases. Baffles are installed in a quench tower to
remove droplets of water and particles from the rising vapors by
providing a point of impact. Baffles may be installed either inside or
on top of quench towers and are typically constructed of treated wood,
steel, or plastic.
Battery stack means the stack that is the point of discharge to the
atmosphere of the combustion gases from a battery's underfiring system.
Batterywide extended coking means increasing the average coking time
for all ovens in the coke oven battery by 25 percent or more over the
manufacturer's specified design rate.
By-product coke oven battery means a group of ovens connected by
common walls, where coal undergoes destructive distillation under
positive pressure to produce coke and coke oven gas from which by-
products are recovered.
By-product recovery plant area means that area of the coke plant
where process units subject to subpart L in part 61 are located.
Coke oven battery means a group of ovens connected by common walls,
where coal undergoes destructive distillation to produce coke. A coke
oven battery includes by-product and non-recovery processes.
Coke plant means a facility that produces coke from coal in either a
by-product coke oven battery or a non-recovery coke oven battery.
Cokeside shed means a structure used to capture pushing emissions
that encloses the cokeside of the battery and ventilates the emissions
to a control device.
Coking time means the time interval that starts when an oven is
charged
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with coal and ends when the oven is pushed.
Deviation means any instance in which an affected source subject to
this subpart, or an owner or operator of such a source:
(1) Fails to meet any requirement or obligation established by this
subpart including, but not limited to, any emission limitation
(including operating limits) or work practice standard;
(2) Fails to meet any term or condition that is adopted to implement
an applicable requirement in this subpart and that is included in the
operating permit for any affected source required to obtain such a
permit; or
(3) Fails to meet any emission limitation or work practice standard
in this subpart during startup, shutdown, or malfunction, regardless of
whether or not such failure is permitted by this subpart.
Emission limitation means any emission limit, opacity limit, or
operating limit.
Four consecutive pushes means four pushes observed successively.
Fugitive pushing emissions means emissions from pushing that are not
collected by a capture system.
Horizontal flue means a type of coke oven heating system used on
Semet-Solvay batteries where the heating flues run horizontally from one
end of the oven to the other end, and the flues are not shared with
adjacent ovens.
Hot water scrubber means a mobile scrubber used to control pushing
emissions through the creation of an induced draft formed by the
expansion of pressurized hot water through a nozzle.
Increased coking time means increasing the charge-to-push time for
an individual oven.
Non-recovery coke oven battery means a group of ovens connected by
common walls and operated as a unit, where coal undergoes destructive
distillation under negative pressure to produce coke, and which is
designed for the combustion of the coke oven gas from which by-products
are not recovered.
Oven means a chamber in the coke oven battery in which coal
undergoes destructive distillation to produce coke.
Pushing means the process of removing the coke from the oven.
Pushing begins with the first detectable movement of the coke mass and
ends when the quench car enters the quench tower.
Quenching means the wet process of cooling (wet quenching) the hot
incandescent coke by direct contact with water that begins when the
quench car enters the quench tower and ends when the quench car exits
the quench tower.
Quench tower means the structure in which hot incandescent coke in
the quench car is deluged or quenched with water.
Remove from service means that an oven is not charged with coal and
is not used for coking. When removed from service, the oven may remain
at the operating temperature or it may be cooled down for repairs.
Responsible official means responsible official as defined in Sec.
63.2.
Short battery means a by-product coke oven battery with ovens less
than five meters in height.
Soaking means that period in the coking cycle that starts when an
oven is dampered off the collecting main and vented to the atmosphere
through an open standpipe prior to pushing and ends when the coke begins
to be pushed from the oven.
Soaking emissions means the discharge from an open standpipe during
soaking of visible emissions due to either incomplete coking or leakage
into the standpipe from the collecting main.
Standpipe means an apparatus on the oven that provides a passage for
gases from an oven to the atmosphere when the oven is dampered off the
collecting main and the standpipe cap is opened. This includes mini-
standpipes that are not connected to the collecting main.
Tall battery means a by-product coke oven battery with ovens five
meters or more in height.
Vertical flue means a type of coke oven heating system in which the
heating flues run vertically from the bottom to the top of the oven, and
flues are shared between adjacent ovens.
Work practice standard means any design, equipment, work practice,
or operational standard, or combination thereof, that is promulgated
pursuant to section 112(h) of the CAA.
[[Page 115]]
Sec. Table 1 to Subpart CCCCC of Part 63--Applicability of General
Provisions to Subpart CCCCC
As required in Sec. 63.7350, you must comply with each applicable
requirement of the NESHAP General Provisions (40 CFR part 63, subpart A)
as shown in the following table:
----------------------------------------------------------------------------------------------------------------
Applies to Subpart
Citation Subject CCCCC? Explanation
----------------------------------------------------------------------------------------------------------------
Sec. 63.1.......................... Applicability.......... Yes....................
Sec. 63.2.......................... Definitions............ Yes....................
Sec. 63.3.......................... Units and Abbreviations Yes....................
Sec. 63.4.......................... Prohibited Activities.. Yes....................
Sec. 63.5.......................... Construction/ Yes....................
Reconstruction.
Sec. 63.6(a), (b), (c), (d), (e), Compliance with Yes....................
(f), (g), (h)(2)-(8). Standards and
Maintenance
Requirements.
Sec. 63.6(h)(9).................... Adjustment to an Yes....................
Opacity Emission
Standard.
Sec. 63.7(a)(3), (b), (c)-(h)...... Performance Testing Yes....................
Requirements.
Sec. 63.7(a)(1)-(2)................ Applicability and No..................... Subpart CCCCC specifies
Performance Test Dates. applicability and
dates.
Sec. 63.8(a)(1)-(3), (b), (c)(1)- Monitoring Requirements Yes.................... CMS requirements in
(3), (c)(4)(i)-(ii), (c)(5)-(8), Sec. 63.8(c)(4) (i)-
(d), (e), (f)(1)-(5), (g)(1)-(4). (ii), (c)(5), and
(c)(6) apply only to
COMS for battery
stacks.
Sec. 63.8(a)(4).................... Additional Monitoring No..................... Flares are not a
Requirements for control device for
Control Devices in Subpart CCCCC affected
Sec. 63.11. sources.
Sec. 63.8(c)(4).................... Continuous Monitoring No..................... Subpart CCCCC specifies
System (CMS) requirements for
Requirements. operation of CMS.
Sec. 63.8(e)(4)-(5)................ Performance Evaluations Yes.................... Except COMS performance
evaluation must be
conducted before the
compliance date.
Sec. 63.8(f)(6).................... RATA Alternative....... No..................... Subpart CCCCC does not
require CEMS.
Sec. 63.8(g)(5).................... Data Reduction......... No..................... Subpart CCCCC specifies
data that can't be
used in computing
averages for COMS.
Sec. 63.9.......................... Notification Yes.................... Additional
Requirements. notifications for CMS
in Sec. 63.9(g)
apply only to COMS for
battery stacks.
Sec. 63.10(a), (b)(1)-(b)(2)(xii), Recordkeeping and Yes.................... Additional records for
(b)(2)(xiv), (b)(3), (c)(1)-(6), Reporting Requirements. CMS in Sec.
(c)(9)-(15), (d), (e)(1)-(2), 63.10(c)(1)-(6), (9)-
(e)(4), (f). (15), and reports in
Sec. 63.10(d)(1)-(2)
apply only to COMS for
battery stacks.
Sec. 63.10(b)(2) (xi)-(xii)........ CMS Records for RATA No..................... Subpart CCCCC doesn't
Alternative. require CEMS.
Sec. 63.10(c)(7)-(8)............... Records of Excess No..................... Subpart CCCCC specifies
Emissions and record requirements.
Parameter Monitoring
Exceedances for CMS.
Sec. 63.10(e)(3)................... Excess Emission Reports No..................... Subpart CCCCC specifies
reporting
requirements.
Sec. 63.11......................... Control Device No..................... Subpart CCCCC does not
Requirements. require flares.
Sec. 63.12......................... State Authority and Yes....................
Delegations..
Sec. Sec. 63.13-63.15............. Addresses, Yes....................
Incorporation by
Reference,
Availability of
Information.
----------------------------------------------------------------------------------------------------------------
Subpart DDDDD_National Emission Standards for Hazardous Air Pollutants
for Industrial, Commercial, and Institutional Boilers and Process
Heaters
Source: 69 FR 55253, Sept. 13, 2004, unless otherwise noted.
Effective Date Note: At 76 FR 15664, Mar. 21, 2011, subpart DDDDD
was revised, effective May 20, 2011. At 76 FR 28662, May 18, 2011, the
effective date of the May 20 revision was delayed until further notice.
The text of revised subpart DDDDD follows the text currently in effect.
What This Subpart Covers
Sec. 63.7480 What is the purpose of this subpart?
This subpart establishes national emission limits and work practice
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standards for hazardous air pollutants (HAP) emitted from industrial,
commercial, and institutional boilers and process heaters. This subpart
also establishes requirements to demonstrate initial and continuous
compliance with the emission limits and work practice standards.
Sec. 63.7485 Am I subject to this subpart?
You are subject to this subpart if you own or operate an industrial,
commercial, or institutional boiler or process heater as defined in
Sec. 63.7575 that is located at, or is part of, a major source of HAP
as defined in Sec. 63.2 or Sec. 63.761 (40 CFR part 63, subpart HH,
National Emission Standards for Hazardous Air Pollutants from Oil and
Natural Gas Production Facilities), except as specified in Sec.
63.7491.
Sec. 63.7490 What is the affected source of this subpart?
(a) This subpart applies to new, reconstructed, or existing affected
sources as described in paragraphs (a)(1) and (2) of this section.
(1) The affected source of this subpart is the collection of all
existing industrial, commercial, and institutional boilers and process
heaters within a subcategory located at a major source as defined in
Sec. 63.7575.
(2) The affected source of this subpart is each new or reconstructed
industrial, commercial, or institutional boiler or process heater
located at a major source as defined in Sec. 63.7575.
(b) A boiler or process heater is new if you commence construction
of the boiler or process heater after January 13, 2003, and you meet the
applicability criteria at the time you commence construction.
(c) A boiler or process heater is reconstructed if you meet the
reconstruction criteria as defined in Sec. 63.2, you commence
reconstruction after January 13, 2003, and you meet the applicability
criteria at the time you commence reconstruction.
(d) A boiler or process heater is existing if it is not new or
reconstructed.
Sec. 63.7491 Are any boilers or process heaters not subject to this subpart?
The types of boilers and process heaters listed in paragraphs (a)
through (o) of this section are not subject to this subpart.
(a) A municipal waste combustor covered by 40 CFR part 60, subpart
AAAA, subpart BBBB, subpart Cb or subpart Eb.
(b) A hospital/medical/infectious waste incinerator covered by 40
CFR part 60, subpart Ce or subpart Ec.
(c) An electric utility steam generating unit (including a unit
covered by 40 CFR part 60, subpart Da) or a Mercury (Hg) Budget unit
covered by 40 CFR part 60, subpart HHHH.
(d) A boiler or process heater required to have a permit under
section 3005 of the Solid Waste Disposal Act or covered by 40 CFR part
63, subpart EEE (e.g., hazardous waste boilers).
(e) A commercial and industrial solid waste incineration unit
covered by 40 CFR part 60, subpart CCCC or subpart DDDD.
(f) A recovery boiler or furnace covered by 40 CFR part 63, subpart
MM.
(g) A boiler or process heater that is used specifically for
research and development. This does not include units that only provide
heat or steam to a process at a research and development facility.
(h) A hot water heater as defined in this subpart.
(i) A refining kettle covered by 40 CFR part 63, subpart X.
(j) An ethylene cracking furnace covered by 40 CFR part 63, subpart
YY.
(k) Blast furnace stoves as described in the EPA document, entitled
``National Emission Standards for Hazardous Air Pollutants (NESHAP) for
Integrated Iron and Steel Plants--Background Information for Proposed
Standards,'' (EPA-453/R-01-005).
(l) Any boiler and process heater specifically listed as an affected
source in another standard(s) under 40 CFR part 63.
(m) Any boiler and process heater specifically listed as an affected
source in another standard(s) established under section 129 of the Clean
Air Act (CAA).
(n) Temporary boilers as defined in this subpart.
[[Page 117]]
(o) Blast furnace gas fuel-fired boilers and process heaters as
defined in this subpart.
[69 FR 55253, Sept. 13, 2004, as amended at 71 FR 70660, Dec. 6, 2006]
Sec. 63.7495 When do I have to comply with this subpart?
(a) If you have a new or reconstructed boiler or process heater, you
must comply with this subpart by November 12, 2004 or upon startup of
your boiler or process heater, whichever is later.
(b) If you have an existing boiler or process heater, you must
comply with this subpart no later than September 13, 2007.
(c) If you have an area source that increases its emissions or its
potential to emit such that it becomes a major source of HAP, paragraphs
(c)(1) and (2) of this section apply to you.
(1) Any new or reconstructed boiler or process heater at the
existing facility must be in compliance with this subpart upon startup.
(2) Any existing boiler or process heater at the existing facility
must be in compliance with this subpart within 3 years after the
facility becomes a major source.
(d) You must meet the notification requirements in Sec. 63.7545
according to the schedule in Sec. 63.7545 and in subpart A of this
part. Some of the notifications must be submitted before you are
required to comply with the emission limits and work practice standards
in this subpart.
Emission Limits and Work Practice Standards
Sec. 63.7499 What are the subcategories of boilers and process heaters?
The subcategories of boilers and process heaters are large solid
fuel, limited use solid fuel, small solid fuel, large liquid fuel,
limited use liquid fuel, small liquid fuel, large gaseous fuel, limited
use gaseous fuel, and small gaseous fuel. Each subcategory is defined in
Sec. 63.7575.